Grove Crane GMK 6300L-1 Lattice Extension Operating Manual 3302702 – PDF DOWNLOAD

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Grove Crane GMK 6300L-1 Lattice Extension Operating Manual 3302702 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 6300L-1 Lattice Extension Operating Manual 3302702 – PDF DOWNLOAD

Language : English
Pages : 242
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane GMK 6300L-1 Lattice Extension Operating Manual 3302702 – PDF DOWNLOAD

Basic safety instructions:

In principle, the basic safety instructions apply from the GMK 6300L-1 operating
manual. The basic safety instructions for the lattice extensions supplied
for the truck crane are given below.

 Intended use:

• The GMK 6300L-1 is a state-of-the-art truck crane, designed in accordance
  with approved safety regulations. Nevertheless, the operator or third parties
  can still be endangered and the crane or other property put at risk while
  using it.
• The GMK 6300L-1 may only be operated with parts of equipment which are
  permitted by Manitowoc Crane Group Germany GmbH and which are labelled
  with the serial number of the GMK 6300L-1.

Improper use:

Manitowoc Crane Group Germany GmbH is not liable for damage resulting
from the improper or unauthorized use of the GMK 6300L-1 truck crane. The
user alone bears the risk.

TABLE OF CONTENTS:

Grove Crane GMK 6300L-1 Lattice Extension Operating Manual 3302702 – PDF DOWNLOAD

1 Overview............................................................................................... 27
	1.1 Accidents........................................................................................ 27
	1.2 Warranty......................................................................................... 27
	1.3 Terms used....................................................................................... 28
		On the lattice extension......................................................................... 28
		On the main boom................................................................................. 30
	1.4 Notes about the lattice extension operating manual............................................... 33
		1.4.1 What do the symbols used mean?............................................................. 33
		1.4.2 Definitions of direction information....................................................... 33
			Basic rule................................................................................... 33
			Switches and buttons......................................................................... 34
			General information on the operating elements................................................ 34
			General rules for buttons and symbols........................................................ 34
		1.4.3 How are the operating instructions structured?............................................. 35
		1.4.4 How do I find the information I need?...................................................... 35
	1.5 Conversion table for US measurements............................................................. 36
2 Basic safety instructions.............................................................................. 37
	2.1 Intended use..................................................................................... 37
	2.2 Improper use..................................................................................... 37
	2.3 Organisational measures.......................................................................... 38
	2.4 Personnel qualifications......................................................................... 38
		Requirements..................................................................................... 38
		Training courses................................................................................. 39
	2.5 Safety instructions for working with the lattice extension....................................... 39
3 For operations planning................................................................................ 41
	3.1 Information...................................................................................... 41
		assembly......................................................................................... 41
		Identification................................................................................... 41
		Transport dimensions and weights................................................................. 41
		Slinging points.................................................................................. 42
		Transport........................................................................................ 42
	3.2 Swing-away lattice............................................................................... 43
		3.2.1 Assembly................................................................................... 43
		3.2.2 Identification............................................................................. 44
		3.2.3 Transport dimensions, slinging points and weights.......................................... 45
			Slinging type................................................................................ 45
			Slinging points.............................................................................. 46
		3.2.4 Transport.................................................................................. 47
	3.3 Boom extension................................................................................... 49
		3.3.1 Assembly................................................................................... 49
		3.3.2 Identification............................................................................. 50
		3.3.3 Transport dimensions and weights........................................................... 50
		3.3.4 Slinging points............................................................................ 51
		3.3.5 Transportation............................................................................. 51
	3.4 Auxiliary single-sheave boom top................................................................. 53
		Identification and slinging point................................................................ 53
		Transport dimensions and weight.................................................................. 53
	3.5 Heavy load lattice extension..................................................................... 55
		Identification and slinging point................................................................ 55
		Transport dimensions and weight.................................................................. 55
4 Swing-away lattice..................................................................................... 57
	4.1 Short description of the operating elements...................................................... 57
		4.1.1 In the crane cab........................................................................... 57
			At the control console, right................................................................ 57
			On the crane control display................................................................. 58
			On the safe load indicator................................................................... 59
		4.1.2 Controls on the swing-away lattice......................................................... 60
		4.1.3 Controls on the hand-held control unit..................................................... 61
	4.2 Checklists for rigging work...................................................................... 63
		4.2.1 Overview of the required rigging work...................................................... 63
		4.2.2 CHECKLIST: Installing the 12/21 m swing-away lattice....................................... 64
		4.2.3 CHECKLIST: Removing the 12/21 m swing-away lattice......................................... 66
			For rigged swing- away lattice............................................................... 66
			If swing-away lattice is swung away.......................................................... 68
		4.2.4 CHECKLIST: Rigging the 12 m swing-away lattice............................................. 70
		4.2.5 CHECKLIST: Rigging the 21 m swing-away lattice............................................. 75
		4.2.6 CHECKLIST: Unrigging 12 m swing-away lattice............................................... 81
		4.2.7 CHECKLIST: Unrigging 21 m swing-away lattice............................................... 85
	4.3 Description of rigging work...................................................................... 91
		4.3.1 Securing the swing-away lattice with a rope................................................ 91
		4.3.2 To check whether the swing-away lattice is secured for transport........................... 92
			Securing the swing-away lattice for transport when removed................................... 93
			Securing for transport when the swing-away lattice is swung around........................... 94
		4.3.3 To move the swivel ram into the rigging/telescoping position............................... 96
		4.3.4 Making/releasing the front connection...................................................... 97
			To make the connection....................................................................... 97
			Undoing the connection....................................................................... 98
		4.3.5 Making/releasing the rear connection....................................................... 99
		4.3.6 Derricking cylinder positions..............................................................100
		4.3.7 Position of the hydraulic connections......................................................101
			Working with the lattice extension...........................................................101
			Main boom operation..........................................................................102
		4.3.8 Checking the locking device on the hose drum...............................................103
		4.3.9 Making/breaking the hydraulic connection...................................................104
		4.3.10 Centre connection.........................................................................105
			Section1/ section2 position................................................................105
			Section2/main boom position.................................................................106
			Position at section1........................................................................107
		4.3.11 Making/breaking section1/section2 connections...........................................108
			To make the connection.......................................................................108
			Undoing the connection.......................................................................109
		4.3.12 Connections on the left and right of the main boom head...................................110
			Making connections...........................................................................110
			Releasing connections........................................................................111
		4.3.13 Making/breaking the slewing connection....................................................113
			To make the connection.......................................................................113
			Undoing the connection.......................................................................114
		4.3.14 To move the swivel ram into the rigging/telescoping position..............................115
			Prerequisites................................................................................115
			Rigging position.............................................................................115
			Telescope position...........................................................................116
		4.3.15 Swinging the swing-away lattice when rigging..............................................117
			When rigging – section1.....................................................................117
			When unrigging – section1...................................................................118
			When rigging – section2.....................................................................118
			When unrigging – section2...................................................................120
		4.3.16 Making/breaking connections to the swing-away lattice.....................................121
			Section1 and section2 fitted...............................................................121
			Only section1 is fitted.....................................................................122
		4.3.17 Electrical connections to the swing-away lattice..........................................124
			12 m swing-away lattice......................................................................124
			21 m swing-away lattice......................................................................125
		4.3.18 Folding deflection sheaves out/in.........................................................127
			Folding out the deflection sheaves...........................................................127
			Folding in the deflection sheaves............................................................128
		4.3.19 Positioning/removing the hoist rope.......................................................129
			Possible reeving methods.....................................................................129
			Fitting/removing the hoist rope..............................................................130
		4.3.20 Installing/removing the lifting limit switch..............................................132
			Connection to the main boom..................................................................132
			On the 12 m swing-away lattice...............................................................132
			On the 21 m swing-away lattice...............................................................133
		4.3.21 Anemometer and air traffic control light..................................................135
			Installing...................................................................................135
			Removing.....................................................................................136
		4.3.22 Derricking the swing-away lattice.........................................................138
			When rigging.................................................................................138
	4.4 Operation with swing-away lattice................................................................141
		4.4.1 Setting the SLI............................................................................141
			Entering the SLIcode........................................................................141
			Load bearing capacities......................................................................142
		4.4.2 Derricking the main boom...................................................................143
		4.4.3 telescoping with rigged heavy load lattice extension.......................................144
			Slewing range of 360........................................................................144
			Span of 6.30x8.70 m........................................................................144
		4.4.4 Derricking the swing-away lattice..........................................................145
			Switching on the derricking gear.............................................................145
			Raising and lowering.........................................................................145
			Switching off the derricking gear............................................................146
		4.4.5 Information about the SLI shutdown.........................................................147
			Additional reasons for a shutdown............................................................147
		4.4.6 Procedure if permissible wind speed is exceeded............................................147
		4.4.7 Information about the main boom operation when the swing- away lattice is folded/rigged....148
			Folded.......................................................................................148
			Rigged.......................................................................................148
		4.4.8 Notes on two-hook operation................................................................149
	4.5 Tracing and eliminating malfunctions.............................................................150
5 Boom extension.........................................................................................151
	5.1 Checklists for rigging work......................................................................151
		5.1.1 CHECKLIST: Rigging the boom extension......................................................151
		5.1.2 CHECKLIST: Unrigging the boom extension....................................................156
	5.2 Description of the rigging work..................................................................161
		5.2.1 Installing/removing sections...............................................................161
			Section 3....................................................................................161
			Section 4....................................................................................162
		5.2.2 Installing/removing the swing-away lattice for the boom extension..........................163
		5.2.3 Hydraulic connections......................................................................164
			Main boom – section 3........................................................................164
			Section3 – section4........................................................................165
			For swing-away lattice.......................................................................166
		5.2.4 Electrical connections.....................................................................167
			Main boom – section 3........................................................................167
			Section3 – section4........................................................................168
			For swing-away lattice.......................................................................169
		5.2.5 Folding the deflection sheave in/out on section3 and section4............................170
		5.2.6 Positioning/removing the hoist rope........................................................171
			Possible reevings............................................................................171
			Positioning/ removing the hoist rope.........................................................172
			Positioning the hoist rope...................................................................172
			Removing the hoist rope......................................................................172
	5.3 Operation with boom extension....................................................................173
		5.3.1 Setting the SLI............................................................................173
			Operation with boom extension................................................................173
		5.3.2 Derricking the main boom...................................................................174
		5.3.3 Telescoping with rigged boom extension.....................................................175
			Slewing range of 360........................................................................175
			Span of 6.30x8.70 m........................................................................175
		5.3.4 Information about the SLI shutdown.........................................................176
		5.3.5 Procedure if permissible wind speed is exceeded............................................176
		5.3.6 Information about two-hook operation.......................................................176
6 Auxiliary single-sheave boom top.......................................................................177
	6.1 Installing/removing..............................................................................177
		6.1.1 Installing/removing the auxiliary single-sheave boom top...................................177
			Support......................................................................................177
			Removing.....................................................................................178
	6.2 Rigging the auxiliary single-sheave boom top.....................................................179
		6.2.1 Rigging in working position/transport position.............................................179
		6.2.2 Attaching and removing hoist rope..........................................................180
			Possible reeving methods.....................................................................180
		6.2.3 Lifting limit switch and anemometer........................................................181
			Lifting limit switch.........................................................................181
			Anemometer...................................................................................182
	6.3 Operation with the auxiliary single-sheave boom top..............................................183
		6.3.1 Setting the SLI............................................................................183
		6.3.2 Derricking, telescoping the main boom......................................................183
		6.3.3 Information about the SLI shutdown.........................................................184
		6.3.4 Procedure if permissible wind speeds are exceeded..........................................184
		6.3.5 SLI display with the auxiliary single-sheave boom top folded up/rigged.....................185
		6.3.6 Notes on two-hook operation................................................................185
7 Heavy load lattice extension...........................................................................187
	7.1 Checklists for rigging work......................................................................187
		7.1.1 CHECKLIST: Installing the heavy load lattice extension.....................................187
		7.1.2 CHECKLIST: Removing the heavy load lattice extension.......................................188
		7.1.3 CHECKLIST: Rigging the heavy load lattice extension........................................189
		7.1.4 CHECKLIST: Unrigging the heavy load lattice extension......................................191
	7.2 Description of rigging work......................................................................193
		7.2.1 Transport condition........................................................................193
		7.2.2 Fixing/releasing the heavy load lattice extension..........................................193
			Fixing.......................................................................................193
			Releasing....................................................................................194
		7.2.3 Slewing the heavy load lattice extension...................................................195
			To swing against the side of the main boom...................................................195
			To swing into working position...............................................................196
		7.2.4 To set the angle...........................................................................198
			Installing/removing the chain hoist..........................................................198
			To set the angle.............................................................................199
		7.2.5 Positioning/removing the hoist rope........................................................200
			Possible reeving methods.....................................................................200
			Positioning the hoist rope...................................................................201
			Removing the hoist rope......................................................................202
		7.2.6 Lifting limit switch and anemometer........................................................203
			Lifting limit switch.........................................................................203
			Anemometer...................................................................................204
	7.3 Operation with the heavy load lattice extension..................................................205
		7.3.1 Setting the SLI............................................................................205
		7.3.2 Derricking, telescoping the main boom......................................................206
			Slewing range of 360........................................................................206
			Telescoping with span of 6.30x8.70m or 5.00x8.70 m......................................206
		7.3.3 Information about the SLI shutdown.........................................................207
		7.3.4 Procedure if permissible wind speeds are exceeded..........................................207
		7.3.5 SLI display with the heavy load lattice extension folded up/ rigged........................208
		7.3.6 Notes on two-hook operation................................................................208
8 Turning loads..........................................................................................209
	8.1 Prerequisites....................................................................................209
	8.2 Setting the SLI..................................................................................210
		Entering the reeving.............................................................................210
		Setting the SLI to the auxiliary hoist...........................................................210
	8.3 Turning a load...................................................................................212
9 Driving with a rigged crane............................................................................215
	9.1 Safety instructions..............................................................................215
	9.2 Driving distance.................................................................................216
	9.3 Rigging mode and axle loads......................................................................216
		Driving without load.............................................................................216
		Driving with load................................................................................216
		Table with axle loads............................................................................216
	9.4 Before driving the rigged truck crane............................................................217
	9.5 Driving the rigged truck crane...................................................................217
		Driving from the driver's cab....................................................................217
		While driving....................................................................................217
	9.6 Tables with boom positions and axle loads........................................................219
		Information about the tables.....................................................................219
		9.6.1 Swing-away lattice.........................................................................220
			12 m swing-away lattice......................................................................220
			21 m swing-away lattice......................................................................221
		9.6.2 Boom extension.............................................................................222
			29 m boom extension..........................................................................222
			37 m boom extension..........................................................................223
		9.6.3 Heavy load lattice extension...............................................................224
		9.6.4 Auxiliary single-sheave boom top...........................................................225
10 Maintenance...........................................................................................227
	10.1 Cleaning........................................................................................227
	10.2 Maintenance plans...............................................................................228
		10.2.1 Maintenance plan M 1......................................................................228
		10.2.2 Maintenance plan M 12.....................................................................228
	10.3 Description of maintenance work.................................................................229
		10.3.1 Lubricate the pins........................................................................229
			On the swing- away lattice...................................................................229
			On the boom extension........................................................................230
			On the auxiliary single-sheave boom top......................................................230
		10.3.2 Grease the slide faces at the front connection............................................230
			Prerequisites................................................................................230
			Grease the slide faces.......................................................................231
		10.3.3 Lubricate joints..........................................................................231
			Prerequisites................................................................................231
			Lubricate joints.............................................................................232
11 Index.................................................................................................233
	A....................................................................................................235
	B....................................................................................................235
	C....................................................................................................235
	D....................................................................................................235
	E....................................................................................................236
	F....................................................................................................236
	H....................................................................................................236
	I....................................................................................................236
	L....................................................................................................237
	M....................................................................................................237
	O....................................................................................................237
	P....................................................................................................238
	R....................................................................................................238
	S....................................................................................................238
	T....................................................................................................239
	W....................................................................................................239

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