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Grove GMK 6300L Crane Driving Operation Manual 3302596 PDF Download

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Description

Grove Crane GMK 6300L Driving Operating Manual 3302596 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 6300L Driving Operating Manual 3302596 – PDF DOWNLOAD

Language : English
Pages : 1004
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane GMK 6300L Driving Operating Manual 3302596 – PDF DOWNLOAD

Intended use:

  • The GMK6300L is a state-of-the-art truck crane, designed in accordance with approved safety
    regulations. Nevertheless, the operator or third parties can still be endangered and the crane or
    other property put at risk while using it.
  • The truck crane may only be modified with the consent of
    Manitowoc Crane Group Germany GmbH.
  • The GMK6300L truck crane may only be used when it is in perfect technical condition and for its
    intended purpose and with due attention paid to safe operation and possible hazards.
    Any malfunctions that could impair safety must be eliminated immediately.
  • The GMK6300L truck crane may only be operated without the correspond- ing special equipment within
    the permitted temperature range;
    à Technical data, p. 1 – 7.
  • The GMK6300L truck crane is designed solely for lifting loads that are within the permitted
    GMK6300L lifting capacities. The load must be slung as prescribed to a hook block which is
    positioned vertically over the load prior to lifting.

Intended use also includes
– observing the entire crane documentation, consisting of the operating manual(s), the lifting
capacity table, the outrigger pressure table and the safety manual
– adhering to the inspection and maintenance requirements specified in the maintenance manual.
The GMK6300L may only be operated with parts of equipment which are permitted by Manitowoc Crane
Group Germany GmbH and which are labelled with the serial number of the GMK6300L.
The manufacturer is not liable for any damage caused by improper or unau- thorized use of the
GMK6300L truck crane. The user alone bears the risk.

TABLE OF CONTENTS:

Grove Crane GMK 6300L Driving Operating Manual 3302596 – PDF DOWNLOAD

Additional pages
............................................................................   3
	Possible reeving methods on the main boom................................................   3
	Counterweight version B..................................................................  13
		Information on weight specifications.................................................  13
	Hydraulic emergency operation............................................................  15
		Additional switches required.........................................................  15
1 Overview...................................................................................  21
	1.1 Accidents............................................................................  21
	1.2 Branch offices.......................................................................  23
		1.2.1 Manitowoc Crane Care...........................................................  23
		1.2.2 Dealer list....................................................................  23
	1.3 Warranty specifications..............................................................  23
	1.4 Terms used...........................................................................  24
	1.5 Technical data.......................................................................  27
		1.5.1 Maximum lifting capacity (DIN/ISO/EN)..........................................  27
		1.5.2 Dimensions and weights of the truck crane, axle loads..........................  28
			Dimensions.......................................................................  29
			Weight and axleloads............................................................  29
		1.5.3 Dimensions and weights of removable parts......................................  30
			Spare wheel......................................................................  30
			Outriggers.......................................................................  30
			Driver's safety guard............................................................  31
			Hose drum........................................................................  31
			Hook blocks and hook tackle......................................................  31
			Auxiliary hoist..................................................................  32
			Main boom........................................................................  32
			Counterweight parts.............................................................  32
		1.5.4 Carrier........................................................................  33
			Engine...........................................................................  33
			Transmission.....................................................................  33
			Transfer case....................................................................  33
			Axle lines.......................................................................  33
			Steering.........................................................................  34
			Tyres............................................................................  34
			Outriggers.......................................................................  34
			Auxiliary supports...............................................................  35
			Electrical system................................................................  35
			Tool.............................................................................  35
			Towing coupling.................................................................  35
			Driving speeds...................................................................  35
			Climbing ability.................................................................  35
			Turning radii....................................................................  36
		1.5.5 Superstructure.................................................................  37
			Engine...........................................................................  37
			Main hoist.......................................................................  37
			Auxiliary hoist..................................................................  37
			Slewing gears....................................................................  38
			Derricking gear..................................................................  38
			Main boom........................................................................  38
			Lattice extension................................................................  38
			Operating speeds.................................................................  39
	1.6 Documentation supplied...............................................................  41
		1.6.1 Questions on documentation.....................................................  42
	1.7 Notes on the operating manual........................................................  43
		1.7.1 What do the symbols used mean?.................................................  43
		1.7.2 How is the operating manual structured?........................................  45
			Division.........................................................................  45
			Structure of thechapters........................................................  45
			Structure of thepages...........................................................  46
		1.7.3 How do I find the information I need?..........................................  47
			Cross-references example.........................................................  48
		1.7.4 What information is available for operations planning?.........................  50
	1.8 Conversion table for US measuring units..............................................  51
	1.9 Training – Information...............................................................  53
	1.10 Identification......................................................................  54
	1.11 EC Declaration of Conformity........................................................  56
2 Basic safety instructions..................................................................  59
	2.1 Intended use.........................................................................  59
		2.1.1 Improper use...................................................................  60
	2.2 Organisational measures..............................................................  61
	2.3 Personnel qualifications.............................................................  63
	2.4 Safety instructions for driving the truck crane......................................  65
	2.5 Safety instructions for crane operation..............................................  67
	2.6 Instructions on transporting persons.................................................  71
		Equipment for lifting persons........................................................  71
		Personnel............................................................................  72
		Operation............................................................................  72
		Truck crane..........................................................................  73
3 Operating elements for driving.............................................................  77
	3.1 Overview of the operating elements...................................................  77
		3.1.1 On the outside of the truck crane..............................................  78
		3.1.2 Driver's cab...................................................................  82
			Front overview...................................................................  82
			Behind the cover................................................................  86
			Rear overview....................................................................  87
		3.1.3 Instrument panel...............................................................  88
			Left/right.......................................................................  88
			Middle...........................................................................  89
		3.1.4 Display, driving mode..........................................................  92
		3.1.5 Steering column/steering wheel.................................................  93
		3.1.6 Transmission operating elements................................................  94
		3.1.7 Tachograph, time correction....................................................  95
		3.1.8 ECOS control unit..............................................................  96
		3.1.9 ECOS display – main menu.......................................................  98
		3.1.10 ECOS display – submenus....................................................... 100
			Level adjustment system submenu................................................. 100
			Settings submenu................................................................. 102
			Monitoring submenu............................................................... 103
			Operating hours submenu......................................................... 104
			Warning submenu.................................................................. 104
			Error submenu.................................................................... 105
		3.1.11 Heating/Air-conditioning system............................................... 106
			Standard heating system.......................................................... 106
			Auxiliary water heating system.................................................. 107
		3.1.12 Outrigger control units....................................................... 108
		3.1.13 Rear supporting box control unit.............................................. 109
	3.2 Short description of the operating elements.......................................... 111
		3.2.1 Definition of direction information............................................ 111
			Basic rule....................................................................... 111
			Switches and buttons............................................................ 112
		3.2.2 General notes on the operating elements........................................ 112
		3.2.3 General rules for buttons and symbols on the display........................... 113
		3.2.4 Engine......................................................................... 114
			Steering column.................................................................. 114
			Multipurpose switch.............................................................. 114
			Instrument panel................................................................. 115
			Main menu........................................................................ 116
		3.2.5 Carbamide system............................................................... 117
			Instrument panel................................................................. 117
			Display, driving mode............................................................ 118
			ECOS display..................................................................... 118
		3.2.6 Electrical system.............................................................. 119
		3.2.7 ECOS crane control............................................................. 120
			Control unit..................................................................... 120
		3.2.8 Transmission................................................................... 123
			Instrument panel, middle......................................................... 123
			Display, driving mode............................................................ 123
			Transmission control unit........................................................ 123
		3.2.9 Reverse camera................................................................. 127
			Reverse camera on/off............................................................ 127
		3.2.10 Transfer case................................................................. 128
		3.2.11 Final drive................................................................... 129
		3.2.12 Brakes........................................................................ 130
			Service brake.................................................................... 130
			Additional brakes................................................................ 130
			Parking brake.................................................................... 131
		3.2.13 Steering/separate steering.................................................... 132
			Instrument panel................................................................. 132
			ECOS display..................................................................... 133
			Driver's door.................................................................... 134
		3.2.14 Suspension.................................................................... 135
		3.2.15 Lighting/windscreen wipers/horn............................................... 136
			Steering column.................................................................. 136
			Instrument panel................................................................. 136
			Roof............................................................................. 139
		3.2.16 Level adjustment system....................................................... 140
		3.2.17 Tachograph/speedometer........................................................ 143
			Tachograph....................................................................... 143
			Speedometer...................................................................... 143
		3.2.18 Rear supporting box control unit.............................................. 144
		3.2.19 Diagnostics................................................................... 145
			Displays/ submenu................................................................ 145
		3.2.20 Windows, doors, keys.......................................................... 146
			Window winder.................................................................... 146
			Doors............................................................................ 147
			Keys............................................................................. 147
		3.2.21 Front flap.................................................................... 148
4 Starting the engine for driving / switching it off......................................... 151
	4.1 Starting the engine from the driver's cab............................................ 151
		4.1.1 CHECKLIST: Starting the engine................................................. 151
		4.1.2 CHECKLIST: At low temperatures................................................. 154
		4.1.3 Ladders and access ladders..................................................... 154
			Fixed ladders.................................................................... 154
			Ladders.......................................................................... 155
		4.1.4 Refuel......................................................................... 157
			Fuel............................................................................. 157
			Carbamide........................................................................ 158
		4.1.5 Checks before starting the engine.............................................. 160
			At the hydraulic tank............................................................ 160
			Battery master switch............................................................ 160
			Checking the hand-held control................................................... 161
		4.1.6 Switch on the ignition......................................................... 161
		4.1.7 Lamp test/equalisation of the switching states................................. 162
			Lamp test........................................................................ 162
			Switching state alignment........................................................ 163
		4.1.8 Display – setting the brightness............................................... 164
		4.1.9 Starting the engine............................................................ 165
			Without flame start system....................................................... 166
			With flame start system......................................................... 166
		4.1.10 Checks after starting the engine.............................................. 168
			Checking in the main menu........................................................ 168
			Indicator lamps on the instrument panel.......................................... 168
		4.1.11 Monitoring elements........................................................... 170
			Instrument panel................................................................. 170
		4.1.12 Monitoring submenu............................................................ 171
		4.1.13 Setting idling speed.......................................................... 172
	4.2 Switch the engine off................................................................ 173
		4.2.1 At the ignition lock and with the outrigger control units...................... 173
			After switching off............................................................. 173
		4.2.2 Using the emergency stop switches.............................................. 174
			Resetting the emergency stop switch.............................................. 174
	4.3 Air intake inhibitor................................................................. 175
		Releasing the air intake inhibitor................................................... 175
5 Driving.................................................................................... 179
	5.1 Before driving....................................................................... 179
		5.1.1 CHECKLIST: Checks before on-road driving....................................... 179
		5.1.2 Checking the condition of the truck crane...................................... 185
			Windscreen washing system........................................................ 185
			Electrical system................................................................ 185
			Adjusting themirrors............................................................ 186
			Warning plates for vehicle width................................................. 187
			Displaying vehicle height........................................................ 187
			Supply pressure.................................................................. 188
			Parking brake.................................................................... 189
		5.1.3 Adjusting the seats and steering column........................................ 191
			Driver's seat.................................................................... 191
			Passenger's seat................................................................. 193
			Adjusting the steering column................................................... 194
		5.1.4 Switching the suspension on/off................................................ 195
			Opening the submenu.............................................................. 195
			Switching the suspension on..................................................... 196
			Switching the suspension off.................................................... 196
		5.1.5 Setting the tachograph......................................................... 197
			Prerequisites.................................................................... 197
			In the event of malfunctions..................................................... 197
			Setting the tachograph.......................................................... 198
		5.1.6 Displaying the operating hours................................................. 203
		5.1.7 Settings/indications on the driving display.................................... 204
	5.2 Operating the transmission........................................................... 205
		5.2.1 Switching on................................................................... 205
		5.2.2 Switching the transmission to the neutral position............................. 206
			While driving.................................................................... 206
		5.2.3 Changing the driving mode...................................................... 207
		5.2.4 Selecting the driving direction................................................ 208
		5.2.5 Changing highest gear/starting gear............................................ 210
		5.2.6 Starting....................................................................... 210
		5.2.7 Driving and changing gears..................................................... 211
		5.2.8 Changing the driving direction................................................. 212
		5.2.9 Stopping....................................................................... 213
			Stopping for longer periods..................................................... 213
		5.2.10 On the roller type dynamometer................................................ 213
		5.2.11 Oil level gauge............................................................... 214
	5.3 Driving the truck crane and switching it off......................................... 217
		5.3.1 Checks whilst driving.......................................................... 217
			Immediately after you start to move.............................................. 217
			While driving.................................................................... 219
		5.3.2 Cruise control................................................................. 220
			Switching on..................................................................... 220
			Switching off.................................................................... 221
		5.3.3 Temposet....................................................................... 221
			Switching on..................................................................... 221
			Switching off.................................................................... 221
		5.3.4 Driving downhill............................................................... 222
			Starting......................................................................... 222
			Checks when driving downhill.................................................... 222
			Shifting down from the highest gear.............................................. 223
			Additional brakes................................................................ 224
		5.3.5 Driving uphill................................................................. 225
			Starting......................................................................... 225
			Driving.......................................................................... 225
		5.3.6 Warning submenu................................................................ 226
			Meaning of thesymbols........................................................... 226
			Exiting the submenu............................................................. 228
		5.3.7 Warning or malfunction messages on the instrument panel........................ 229
			Meaning of the lamps............................................................. 229
		5.3.8 Override torque reduction...................................................... 231
		5.3.9 Error submenu.................................................................. 232
		5.3.10 Switching the truck crane off................................................. 232
			Secure it against rolling away................................................... 232
			When stationary for more than 8hours............................................ 233
		5.3.11 Folding berth................................................................. 235
	5.4 Off-road driving..................................................................... 237
		Adjustments to the transmission...................................................... 237
		Connections.......................................................................... 237
		Changing the vehicle level........................................................... 237
		Rocking the vehicle free andtowing.................................................. 237
		5.4.1 Transfer case – switching the off-road gear on/off............................. 238
			Prerequisites.................................................................... 238
			Switching on..................................................................... 239
			Switching off.................................................................... 239
			Neutral position................................................................. 239
		5.4.2 Longitudinal and transverse differential locks................................. 240
		5.4.3 Operating the level adjustment system.......................................... 242
			Opening the submenu.............................................................. 242
			Setting the on-road level....................................................... 243
			Pre-selecting suspension struts................................................. 243
			Changing the vehicle level....................................................... 244
			Viewing the current inclination.................................................. 244
			Exiting the submenu............................................................. 245
		5.4.4 Freeing truck crane stuck in terrain........................................... 246
			Rocking the truck crane free.................................................... 246
			Towing free to thefront........................................................ 247
			Towing free to therear......................................................... 247
	5.5 Separate steering.................................................................... 249
		5.5.1 Switching to separate steering................................................. 249
			Manual........................................................................... 250
			Automatic........................................................................ 251
			switching to normal steering mode................................................ 252
	5.6 Heating and air-conditioning system.................................................. 253
		5.6.1 Standard heating system........................................................ 253
			Switching on..................................................................... 253
			Heating.......................................................................... 253
			Air distribution................................................................. 254
			Examples......................................................................... 255
			Switching off.................................................................... 255
		5.6.2 Air-conditioning system........................................................ 256
			Information...................................................................... 256
			Switching on/off................................................................. 256
			Cooling.......................................................................... 257
			Drying........................................................................... 257
		5.6.3 Auxiliary water heater......................................................... 258
			Preheating theengine............................................................ 258
			Preheating the driver's cab..................................................... 259
			Switching on the auxiliary heater................................................ 259
			Switching off the auxiliary heater............................................... 260
			Setting time andweekday......................................................... 260
			Saving automatic heating start.................................................. 261
			Setting the heating period...................................................... 262
			Switching the automatic heating start on and off................................. 263
			Setting the remaining run time.................................................. 263
	5.7 Towing a trailer..................................................................... 265
		Effects on the axleloads............................................................ 265
		Coupling the trailer................................................................ 266
		Connecting the supply lines......................................................... 267
		Removing supply lines.............................................................. 268
		Uncoupling thetrailer.............................................................. 268
		Checking the braking force........................................................... 270
6 Driving modes.............................................................................. 273
	6.1 Driving modes........................................................................ 273
		Information about the axle loads..................................................... 273
		6.1.1 Information on how to use the tables........................................... 274
		6.1.2 Tables for a maximum axle load of 12 t......................................... 275
			For tyres 385/95 R25............................................................. 275
			For tyres 445/95 R25............................................................. 276
			For tyres 525/80 R25............................................................. 277
		6.1.3 Maximum permitted speeds with an axle load of over 12 t........................ 278
	6.2 Weighing the truck crane............................................................. 279
		Determining.......................................................................... 279
		Axle groups.......................................................................... 280
		Weighing procedure................................................................... 281
		Evaluation........................................................................... 282
	6.3 Rigging work for driving with a trailer.............................................. 283
		6.3.1 Switching on the slewing gear freewheel........................................ 284
		6.3.2 Switching on the boom floating position........................................ 285
		6.3.3 Switching on boom pre-tensioning............................................... 286
		6.3.4 Adjusting axle pressure........................................................ 287
			Preselecting the axle pair....................................................... 287
			Adjusting axle pressure.......................................................... 288
			Driving with changed axle pressures.............................................. 288
			Adjusting axle pressure for on-road driving...................................... 288
		6.3.5 Switching the superstructure driving lights on/off............................. 289
			Switching off.................................................................... 289
			Switching on..................................................................... 289
	6.4 Main boom, removing/installing....................................................... 291
		Additional equipment required........................................................ 291
		6.4.1 CHECKLIST: Removing the main boom.............................................. 292
			Prerequisites.................................................................... 292
			Checklist........................................................................ 292
		6.4.2 CHECKLIST: Mounting the main boom.............................................. 295
			Prerequisites.................................................................... 295
			Checklist........................................................................ 295
		6.4.3 Slinging the main boom......................................................... 298
			Marking.......................................................................... 298
			Installing the lifting gear...................................................... 298
			Removing the lifting gear........................................................ 299
		6.4.4 Removing/attaching the clamps.................................................. 300
		6.4.5 Switching the pressure relief on/off........................................... 301
		6.4.6 Connecting/disconnecting the derricking cylinder from the boom................. 302
			Retracting the derricking cylinder head axle..................................... 303
			Fitting the derricking cylinder head axle........................................ 304
		6.4.7 Extending/retracting the boom pivot pin........................................ 305
			Before pulling itout............................................................ 305
			After pushing it in.............................................................. 305
			Pulling out the pivot pin........................................................ 306
			Pushing the pivot pin in......................................................... 307
		6.4.8 Disconnecting/connecting hydraulics/electrical................................. 308
			Disconnecting.................................................................... 308
			Connecting....................................................................... 309
		6.4.9 Lifting the main boom off/on the turntable..................................... 310
			Lifting from the turntable....................................................... 310
			Lifting on to the turntable...................................................... 311
		6.4.10 Aligning the connecting points................................................ 312
		6.4.11 Securing/releasing the derricking cylinder.................................... 312
		6.4.12 Transporting the main boom.................................................... 313
		6.4.13 Inspections after main boom mounting.......................................... 314
		6.4.14 Installing/removing the hose drum............................................. 315
			Installing....................................................................... 315
			Removing......................................................................... 316
	6.5 Installing/removing outrigger beams.................................................. 319
		6.5.1 CHECKLIST: Removing the outrigger beams........................................ 320
		6.5.2 CHECKLIST: Installing the outrigger beams...................................... 322
		6.5.3 Preparing the truck crane...................................................... 324
			Prerequisites.................................................................... 324
			For removal...................................................................... 324
		6.5.4 Removing/attaching outrigger pads.............................................. 325
			Removing outrigger pads......................................................... 325
			Attaching outrigger pads........................................................ 326
		6.5.5 Disconnecting/establishing the hydraulic connection............................ 327
		6.5.6 Disconnecting/establishing the electrical connection........................... 328
		6.5.7 Unscrewing/screwing in the spacers............................................. 329
			Unscrewing....................................................................... 329
			Screwing in...................................................................... 330
		6.5.8 Disconnecting/establishing the connections to the supporting box............... 331
		6.5.9 Extending/retracting the outrigger beam........................................ 331
			Extending the outrigger beam.................................................... 331
			Inserting the outrigger beam..................................................... 333
		6.5.10 Transporting the outrigger beams.............................................. 335
	6.6 Installing/removing the supporting box............................................... 337
		6.6.1 CHECKLIST: Removing the supporting box......................................... 338
		6.6.2 CHECKLIST: Installing the supporting box....................................... 341
		6.6.3 Rig the outrigger span 7.98x8.50/1.00m...................................... 343
			Front outrigger.................................................................. 344
			Auxiliary supports............................................................... 344
		6.6.4 Establishing/disconnecting the pneumatic connection............................ 346
		6.6.5 Disconnecting/establishing the electrical connection........................... 347
		6.6.6 Disconnecting/establishing the hydraulic connection............................ 348
		6.6.7 Attaching/raising the supporting box with the truck crane...................... 349
			Prerequisites:................................................................... 349
			Lifting.......................................................................... 350
			Hanging.......................................................................... 351
		6.6.8 Installing the reverse camera.................................................. 352
		6.6.9 Crane movements during installation and removal................................ 353
			Prerequisites.................................................................... 353
			Before installation.............................................................. 353
			After the removal............................................................... 353
		6.6.10 Slinging points on the supporting box......................................... 354
		6.6.11 Locking/unlocking the supporting box.......................................... 355
			Locking.......................................................................... 355
			Unlocking........................................................................ 356
		6.6.12 Transporting the supporting box on the separate vehicle....................... 357
			Lashing eyelets.................................................................. 357
		6.6.13 Installing / removing the rear bumper......................................... 358
			Prerequisites:................................................................... 358
			Installing....................................................................... 359
			Removing......................................................................... 359
	6.7 Rigging the auxiliary hoist.......................................................... 361
		6.7.1 CHECKLIST: Auxiliary hoist, installing......................................... 361
			Prerequisites.................................................................... 361
		6.7.2 CHECKLIST: Auxiliary hoist, removing........................................... 363
			Prerequisites.................................................................... 363
		6.7.3 Slinging the auxiliary hoist................................................... 365
		6.7.4 Installing/removing the rigging frame.......................................... 366
			Prerequisite..................................................................... 366
		6.7.5 Setting down the auxiliary hoist............................................... 367
		6.7.6 Making/breaking the hydraulic connection....................................... 368
		6.7.7 Establishing/disconnecting the electrical connection........................... 369
		6.7.8 Creating the connection to the turntable....................................... 370
			Establishing the connection...................................................... 370
			Separating the connection........................................................ 372
		6.7.9 Securing the hoist rope........................................................ 373
		6.7.10 Transporting the auxiliary hoist.............................................. 374
		6.7.11 Check that the auxiliary hoist is functioning properly........................ 375
			Slewing direction................................................................ 375
			Slewing indicator................................................................ 375
7 Malfunctions in driving mode............................................................... 379
	7.1 Emergency stop switch................................................................ 379
	7.2 What to do when a malfunction occurs in road traffic................................. 381
	7.3 Towing the truck crane............................................................... 383
		7.3.1 Towing after engine/transmission damage........................................ 384
			Compressed-air supply............................................................ 384
			Electric power supply............................................................ 385
			On the transmission.............................................................. 385
			Axle drives...................................................................... 385
			Transfer case.................................................................... 386
			Parking brake.................................................................... 386
			Towing the truck crane out of the danger area.................................... 387
		7.3.2 Tow starting................................................................... 387
		7.3.3 External starting socket....................................................... 388
			Performing a jump start.......................................................... 388
		7.3.4 Battery charger................................................................ 389
			Prerequisites.................................................................... 389
	7.4 Wheels and tyres..................................................................... 391
		7.4.1 Wheel change................................................................... 391
			Removing adamaged wheel......................................................... 392
			On the spare wheel holder........................................................ 392
			Mounting a wheel................................................................. 393
		7.4.2 Inflating the tyres yourself................................................... 395
			Connecting the filling hose...................................................... 395
			Inflating the tyres.............................................................. 396
			Removing the filling hose........................................................ 396
	7.5 Fuses................................................................................ 397
		Information on replacing fuses..................................................... 397
		7.5.1 Fuses in the driver's cab...................................................... 398
			Group F1......................................................................... 398
			Group F2......................................................................... 399
			Group F3......................................................................... 399
			Group F4......................................................................... 400
			Group F5......................................................................... 400
			Group F6......................................................................... 401
			Group F7......................................................................... 401
			Group F8......................................................................... 401
			Group F9......................................................................... 402
			Group F10........................................................................ 402
		7.5.2 Fuses in the battery box....................................................... 403
	7.6 Troubleshooting...................................................................... 405
		7.6.1 Malfunctions on the engine..................................................... 405
		7.6.2 Malfunctions in the exhaust system............................................. 407
		7.6.3 Malfunctions in the transmission............................................... 408
		7.6.4 Transfer case malfunctions..................................................... 409
		7.6.5 Malfunctions of the service brake.............................................. 409
		7.6.6 Malfunctions of the steering................................................... 410
		7.6.7 Differential lock malfunctions................................................. 411
		7.6.8 Malfunctions in the hydraulic system/hydraulic oil cooler...................... 411
		7.6.9 Malfunctions on the suspension................................................. 412
		7.6.10 Malfunctions of the level adjustment system................................... 412
		7.6.11 Malfunctions on the ECOS carrier.............................................. 413
			ECOS programme version........................................................... 413
			General malfunctions............................................................ 413
			Error messages................................................................... 414
			Exiting the submenu............................................................. 415
	7.7 Procedure in the event of malfunctions............................................... 416
		7.7.1 Switching on emergency operation in coolant circuit............................ 416
		7.7.2 Procedure during engine malfunctions........................................... 417
		7.7.3 Malfunctions in the transmission............................................... 418
			General malfunctions............................................................. 418
			Transmission malfunction......................................................... 418
			Reading out error codes......................................................... 420
8 Index...................................................................................... 423
	A........................................................................................ 425
	B........................................................................................ 425
	C........................................................................................ 426
	D........................................................................................ 427
	E........................................................................................ 429
	F........................................................................................ 431
	H........................................................................................ 431
	I........................................................................................ 432
	K........................................................................................ 432
	L........................................................................................ 433
	M........................................................................................ 433
	O........................................................................................ 434
	P........................................................................................ 436
	R........................................................................................ 436
	S........................................................................................ 437
	T........................................................................................ 439
	V........................................................................................ 441
	W........................................................................................ 441
Additional pages............................................................................. 447
	Possible reeving methods on the main boom................................................ 447
	Counterweight version B.................................................................. 457
		Information on weight specifications................................................. 457
	Hydraulic emergency operation............................................................ 459
		Additional switches required......................................................... 459
9 Operating elements for crane operation..................................................... 465
	9.1 Overview of the operating elements................................................... 465
		9.1.1 Exterior of the truck crane.................................................... 466
		9.1.2 Crane cab...................................................................... 470
		9.1.3 Front panel.................................................................... 472
		9.1.4 Side panel..................................................................... 473
			Bottom........................................................................... 473
			Top.............................................................................. 474
			Console, rear.................................................................... 476
			Standard heating system.......................................................... 477
			Auxiliary water heating system.................................................. 478
			Auxiliary air heater............................................................ 479
		9.1.5 Control panels................................................................. 480
			Left............................................................................. 480
			Right............................................................................ 481
		9.1.6 Control lever configuration.................................................... 482
			Version 1........................................................................ 482
			Version 2........................................................................ 483
		9.1.7 ECOS control unit.............................................................. 484
		9.1.8 ECOS display – main menu....................................................... 486
		9.1.9 ECOS display – submenus........................................................ 488
			Counterweight submenu........................................................... 488
			Slewing gear/ houselock submenu.................................................. 489
			Outriggers submenu.............................................................. 490
			Telescoping submenu............................................................. 492
			Power unit speeds submenu..................................................... 494
			Monitoring submenu.............................................................. 495
			Settings submenu................................................................ 496
			Operating hours submenu......................................................... 497
			Submenu Warning................................................................. 498
			Error submenu.................................................................... 501
			Working range limiter submenu.................................................. 502
		9.1.10 RCL control unit.............................................................. 504
		9.1.11 RCL display – main menu....................................................... 505
		9.1.12 Display RCL – submenus........................................................ 507
			Enter rigging mode submenu.................................................... 507
			Monitoring submenu.............................................................. 508
			Rigging mode monitoring submenu................................................ 510
			Lifting capacity table submenu................................................. 511
			Working range submenu........................................................... 512
			Error submenu.................................................................... 513
			Settings submenu................................................................. 514
		9.1.13 Hand-held control............................................................. 515
		9.1.14 Outrigger control units....................................................... 516
			Button........................................................................... 516
			Outrigger button................................................................. 517
			Inclination and outrigger pressure display....................................... 518
			Raise axle display............................................................... 519
	9.2 Short description of the operating elements.......................................... 521
		9.2.1 Definition of direction information............................................ 521
			Basic rule....................................................................... 521
			Switches......................................................................... 522
		9.2.2 General rules for buttons and symbols on the display........................... 522
		9.2.3 Engine for crane operation..................................................... 523
			Side panel...................................................................... 523
			Console, rear.................................................................... 524
			ECOS display..................................................................... 524
		9.2.4 Engine for driving............................................................. 524
			Side panel....................................................................... 524
			Main menu........................................................................ 524
			Outriggers submenu.............................................................. 525
		9.2.5 Seat contact switch and dead man's switch...................................... 526
		9.2.6 ECOS crane control............................................................. 527
			Control unit..................................................................... 527
		9.2.7 Outriggers..................................................................... 530
			In the Outriggers submenu....................................................... 530
			In the Settings submenu.......................................................... 531
			On the outrigger control units................................................... 532
		9.2.8 Inclination indicators......................................................... 534
		9.2.9 Raise axle..................................................................... 535
			Outrigger control units.......................................................... 535
		9.2.10 Outrigger pressure displays................................................... 537
			Outriggers submenu.............................................................. 537
			Outriggers controlunits........................................................ 537
		9.2.11 Anemometer display............................................................ 537
		9.2.12 Counterweight submenu......................................................... 538
			Counterweight submenu........................................................... 538
		9.2.13 Main hoist.................................................................... 542
		9.2.14 Auxiliary hoist............................................................... 544
		9.2.15 Slewing gear.................................................................. 545
			Submenu.......................................................................... 546
		9.2.16 Derricking gear............................................................... 548
		9.2.17 Telescoping mechanism......................................................... 550
			Control panels................................................................... 550
			Submenu.......................................................................... 551
			In the Settings submenu.......................................................... 556
		9.2.18 Hydraulic system.............................................................. 557
		9.2.19 House lock.................................................................... 558
		9.2.20 Rated capacity limiter (RCL).................................................. 559
			Control unit..................................................................... 559
			Main menu........................................................................ 561
			Submenu Rigging mode entry....................................................... 562
			Monitoring submenu............................................................... 566
			Submenu Lifting capacity table................................................... 570
			Working range submenu........................................................... 571
			RCL override..................................................................... 572
			External displays................................................................ 573
		9.2.21 Electrical system............................................................. 574
		9.2.22 Lighting, windscreen wiper/washing system..................................... 575
			Lighting......................................................................... 575
			Windscreen wiper/washing system................................................. 577
		9.2.23 Hand-held control............................................................. 578
			Sockets for hand-held control.................................................... 578
			Engine control panel............................................................. 579
			Horn............................................................................. 579
		9.2.24 Windows, doors, keys.......................................................... 582
			Windscreen....................................................................... 582
			Rear window...................................................................... 582
			Crane cab door................................................................... 583
			Keys............................................................................. 584
		9.2.25 Diagnostics................................................................... 584
10 Starting/switching off the engine – for crane operation................................... 587
	10.1 Starting the engine – from the crane cab............................................ 587
		10.1.1 CHECKLIST: Starting the engine................................................ 587
		10.1.2 CHECKLIST: At low temperatures................................................ 590
		10.1.3 Refuel........................................................................ 590
			Fuel............................................................................. 590
			Carbamide........................................................................ 592
		10.1.4 Checks before starting the engine............................................. 593
			At the hydraulic tank............................................................ 593
			Battery master switch............................................................ 593
			Checking the hand-held control................................................... 594
		10.1.5 Switch on the ignition........................................................ 594
		10.1.6 Lamp test / switching state alignment......................................... 595
			Lamp test........................................................................ 595
		10.1.7 Adjusting display brightness.................................................. 597
		10.1.8 Starting the engine........................................................... 598
			Without flame start system....................................................... 598
			With flame start system.......................................................... 599
		10.1.9 Checks after starting the engine.............................................. 600
		10.1.10 Monitoring submenu........................................................... 601
		10.1.11 Setting idling speed......................................................... 602
		10.1.12 Override torque reduction.................................................... 603
	10.2 Starting the engine – with the hand-held control.................................... 605
		Prerequisites........................................................................ 605
		Starting the engine.................................................................. 605
	10.3 Switching off the engine............................................................ 607
		10.3.1 During normal operation, with the ignition lock/with the hand-held control.... 607
			After switching off............................................................. 607
		10.3.2 In emergencies, with the emergency stop switches.............................. 608
			Resetting the emergency stop switch.............................................. 608
	10.4 Air intake inhibitor................................................................ 609
		Releasing the air intake inhibitor................................................... 609
11 Crane operation........................................................................... 613
	11.1 Before operating the crane.......................................................... 613
		11.1.1 CHECKLIST: Checks before operating the crane.................................. 613
		11.1.2 Checking the condition of the truck crane..................................... 617
			Windscreen washing system – Tank................................................. 617
			Visual inspection................................................................ 617
			Checking the position of the hoist ropes......................................... 618
			Checking the electrical system................................................... 618
		11.1.3 Adjusting the crane cab seat and front control panel.......................... 619
			Crane cab seat................................................................... 619
			Front control panel.............................................................. 620
		11.1.4 Checking the safety equipment................................................. 621
			Rated capacity limiter........................................................... 621
			Lifting limit switch............................................................ 621
			Emergency stop switch............................................................ 622
			Seat contact switch.............................................................. 623
		11.1.5 Earthing the load............................................................. 624
		11.1.6 Preheating the hydraulic oil.................................................. 625
		11.1.7 Locking/unlocking the turntable............................................... 626
			Locking points................................................................... 626
		11.1.8 Switching the houselock on/off................................................ 627
			Switching on the houselock...................................................... 627
			Switching off the houselock..................................................... 629
	11.2 Operation of the rated capacity limiter............................................. 631
		11.2.1 Switch on the RCL............................................................. 632
			Switching on..................................................................... 632
			Brightness of the displays....................................................... 634
		11.2.2 Enter rigging mode............................................................ 635
			Entering individual components................................................... 636
			Entering the RCL code........................................................... 640
			Entering the reeving............................................................ 641
			Accepting the rigging mode....................................................... 641
		11.2.3 Checks before operating the crane............................................. 643
			Opening the submenu.............................................................. 643
			Checks........................................................................... 644
		11.2.4 Displays during crane operation............................................... 646
		11.2.5 RCL early warning............................................................. 649
		11.2.6 RCL shutdown.................................................................. 649
			Shutdown due to overload......................................................... 649
		11.2.7 Display in the event of errors................................................ 651
		11.2.8 RCL override.................................................................. 652
			Table – error/ information codes................................................. 658
		11.2.9 Displaying the lifting capacity tables........................................ 659
		11.2.10 Entering the time/date....................................................... 661
	11.3 Crane operation with main boom...................................................... 663
		11.3.1 Checks during crane operation................................................. 663
			Horizontal alignment............................................................. 663
			Safe distances.................................................................. 663
			Checking the windspeed.......................................................... 664
		11.3.2 Permissible slewing ranges and working positions.............................. 665
			360 slewing range............................................................... 665
			Working position 0to the rear.................................................. 665
			180 to the front rigging position............................................... 665
		11.3.3 Main hoist.................................................................... 666
			Maximum permissible hoistrope speed............................................. 666
			Switching on the main hoist...................................................... 667
			Lifting and lowering............................................................ 667
			Switching off the main hoist.................................................... 668
		11.3.4 Auxiliary hoist............................................................... 669
			Maximum permissible hoist rope speed............................................. 669
			Switching on the auxiliary hoist................................................ 670
			Lifting and lowering............................................................ 671
			Switching off the auxiliary hoist............................................... 671
		11.3.5 Lifting limit switch and lowering limit switch................................ 672
			Lifting limit switch............................................................. 672
			Lowering limit switch............................................................ 673
		11.3.6 Derricking gear............................................................... 674
			Switching on the derricking gear................................................ 674
			Maximum permissible derricking speed............................................. 674
			raising and lowering............................................................. 675
			Re-enable raising function....................................................... 676
			Switching off the derricking gear................................................ 676
			Lowering the main boom to ahorizontal position.................................. 677
		11.3.7 Telescoping mechanism......................................................... 678
			Overview......................................................................... 679
			Telescoping process.............................................................. 679
			Assignment for display........................................................... 681
			Fixed length, intermediate length, telescoping length........................... 683
			Telescoping...................................................................... 684
			Telescoping sequence............................................................ 684
			Checks before starting work..................................................... 685
			Switching on the telescoping mechanism........................................... 686
			Function of the control lever.................................................... 686
			Telescoping with lattice extension folded at the side............................ 688
			Switching off the telescoping mechanism.......................................... 688
			Manual telescoping.............................................................. 689
			Checking the initial position.................................................... 689
			Unlocking the telescoping cylinder............................................... 691
			Extending/retracting the telescoping cylinder.................................... 694
			Lock telescoping cylinder........................................................ 695
			Unlocking the telescopic section................................................ 696
			Telescoping the telescopic section.............................................. 698
			Locking the telescopic section.................................................. 699
			Locking the telescopic section for on-road driving.............................. 700
			Telescoping with teleautomation.................................................. 701
			Telescoping the main boom when horizontal........................................ 705
		11.3.8 High-speed mode............................................................... 706
			Switch on function............................................................... 706
			Derricking gear/ telescoping mechanism........................................... 706
			Hoists........................................................................... 707
		11.3.9 Slewing gear.................................................................. 708
			Maximum permissible slewing speed................................................ 708
			Switching on the slewing gear................................................... 708
			Releasing the slewing gear brake................................................. 709
			Engaging the slewing gear brake.................................................. 709
			Turning.......................................................................... 709
			Braking the slewing movement..................................................... 711
			Slewing gear freewheel........................................................... 712
			Switching off the slewing gear.................................................. 712
		11.3.10 Possible movement combinations............................................... 713
		11.3.11 Hydraulic oil cooling........................................................ 713
	11.4 Settings and displays for crane operation........................................... 715
		11.4.1 Inclining the crane cab....................................................... 715
		11.4.2 Setting idling speed.......................................................... 715
		11.4.3 Adjusting the wiper stroke interval of the windscreen wiper................... 716
		11.4.4 Limiting the power unit speeds................................................ 717
		11.4.5 Setting the characteristic curves for the control levers...................... 718
		11.4.6 Critical load control......................................................... 719
			Function......................................................................... 719
			Switching on andoff............................................................ 719
		11.4.7 Using the pivoting spotlights................................................. 720
		11.4.8 Displaying the operating hours................................................ 721
		11.4.9 Warning submenu............................................................... 722
			Meaning of thesymbols........................................................... 722
			Exiting the submenu............................................................. 726
		11.4.10 Error submenu................................................................ 726
	11.5 Working range limiter............................................................... 727
		11.5.1 Opening the working range limiter submenu..................................... 728
		11.5.2 Viewing current settings...................................................... 728
		11.5.3 Entering limit values......................................................... 730
			Overall height/ working radius.................................................. 730
			Slewing angle.................................................................... 731
			Entering objects................................................................. 733
		11.5.4 Entering limit values/objects manually........................................ 736
			Limit values..................................................................... 736
			Objects.......................................................................... 737
		11.5.5 Switching monitoring functions on/off......................................... 738
		11.5.6 Shutdown by working range limiter............................................. 739
	11.6 Work break.......................................................................... 741
		11.6.1 In case of short work breaks.................................................. 741
		11.6.2 In case of work breaks of more than 8 hours................................... 742
			To secure the truck crane........................................................ 742
	11.7 Heating and air-conditioning system................................................. 743
		11.7.1 Standard heating system....................................................... 743
			Switching on..................................................................... 743
			Heating.......................................................................... 743
			Air distribution................................................................. 744
			Switching off.................................................................... 744
		11.7.2 Air-conditioning system....................................................... 745
			Information...................................................................... 745
			Switching on/off................................................................. 745
			Cooling.......................................................................... 746
			Drying the air................................................................... 746
		11.7.3 Auxiliary water heater........................................................ 747
			Preheating theengine........................................................... 747
			Preheating the crane cab........................................................ 748
			Switching on..................................................................... 749
			Setting the day and time......................................................... 750
			Storing the heating start....................................................... 750
			Setting the heating period...................................................... 751
			Switching heating start on/off................................................... 752
			Switching off.................................................................... 753
			Setting the remaining run time.................................................. 753
		11.7.4 Auxiliary air heater.......................................................... 754
			Switching on..................................................................... 754
			Temperature...................................................................... 755
			Switching off.................................................................... 755
			Other functions.................................................................. 755
	11.8 CraneSTAR system.................................................................... 756
		11.8.1 Overview...................................................................... 756
		11.8.2 Position of the components.................................................... 756
12 Rigging work.............................................................................. 759
	12.1 Rigging work checklists for crane operation with the main boom...................... 759
		12.1.1 CHECKLIST: Rigging............................................................ 759
		12.1.2 CHECKLIST: Unrigging.......................................................... 764
	12.2 Choice of a suitable positioning site............................................... 767
		12.2.1 Determining the required load-bearing area.................................... 767
		12.2.2 Safe distance from slopes and pits............................................ 770
		12.2.3 Earthing the truck crane...................................................... 771
		12.2.4 Safe distance from overhead power lines....................................... 772
	12.3 Rigging work after driving with a trailer........................................... 775
		12.3.1 Switching off the boom floating position...................................... 775
		12.3.2 Switching off the slewing gear freewheel...................................... 776
			Before slewing................................................................... 776
		12.3.3 Switching off boom pre-tensioning............................................. 777
	12.4 Connecting/disconnecting the hand-held control...................................... 779
	12.5 Starting the engine for driving for rigging work.................................... 781
		12.5.1 Starting/turning off the engine from the crane cab............................ 781
			Prerequisites.................................................................... 781
			Starting the engine.............................................................. 781
			After starting theengine........................................................ 782
			Switching off theengine......................................................... 782
		12.5.2 Starting/switching off the engine from the outrigger control units............ 784
			Prerequisites.................................................................... 784
			Starting the engine.............................................................. 784
			Switch the engine off............................................................ 784
	12.6 Outriggers.......................................................................... 785
		12.6.1 CHECKLIST: Extending the outriggers........................................... 785
		12.6.2 CHECKLIST: Retracting the outriggers.......................................... 787
		12.6.3 Permissible outrigger spans................................................... 788
		12.6.4 Preparing the truck crane..................................................... 789
			In the driver's cab.............................................................. 789
			Outriggers control units........................................................ 789
		12.6.5 Setting the outrigger spans................................................... 790
			For on-road driving.............................................................. 792
		12.6.6 Extending/retracting outrigger beams.......................................... 793
			From the control units........................................................... 794
			From the cranecab............................................................... 795
		12.6.7 Moving the outrigger pads into working/driving position....................... 797
		12.6.8 Enlarging the load-bearing area............................................... 798
		12.6.9 Extending/retracting supporting cylinders..................................... 799
			From the control units........................................................... 800
			From the crane cab............................................................... 801
		12.6.10 Levelling the truck crane on outriggers...................................... 804
			Inclination indicators........................................................... 804
			Prerequisites.................................................................... 805
			Manual alignment................................................................ 806
			Automatic alignment.............................................................. 807
		12.6.11 Levelling the free-on-wheels truck crane..................................... 808
		12.6.12 Outrigger pressure display................................................... 810
	12.7 Rigging/unrigging the counterweight................................................. 811
		12.7.1 Counterweight sections........................................................ 811
			Version A........................................................................ 811
			Version B........................................................................ 812
		12.7.2 Identification................................................................ 813
		12.7.3 Slinging points on the counterweight sections................................. 814
		12.7.4 CHECKLIST: Rigging the counterweight.......................................... 816
		12.7.5 CHECKLIST: Unrigging the counterweight........................................ 818
		12.7.6 Assembling counterweight combination.......................................... 820
			Combinations for the basic equipment in version A................................ 821
			Combinations for the additional equipment in version A........................... 824
			Combinations for the basic equipment in version B................................ 826
			Combinations for the additional equipment in version B........................... 829
		12.7.7 Counterweight hoist unit...................................................... 833
			Counterweight submenu........................................................... 833
			Extending/retracting the lifting cylinders....................................... 834
			Automatic mode rigging.......................................................... 835
			Automatic mode unrigging........................................................ 836
			Cancel automatic mode........................................................... 838
		12.7.8 Setting down counterweight for driving the truck crane........................ 839
			Version A........................................................................ 839
			Version B........................................................................ 839
		12.7.9 Slewing with rigged counterweight............................................. 841
	12.8 Rigging work on the main boom....................................................... 843
		12.8.1 Hook block on the bumper...................................................... 843
			Picking up the hook block........................................................ 843
			Attaching the hook block......................................................... 844
		12.8.2 Hook block on a separate vehicle.............................................. 845
			Picking up the hook block....................................................... 846
			Setting down the hook block..................................................... 846
		12.8.3 Hook block, separable......................................................... 848
			Rigging for on-road driving...................................................... 848
			Rigging for crane operation...................................................... 849
		12.8.4 Reeving and unreeving the hoist rope.......................................... 850
			Rope end fitting................................................................. 850
			Reeving the hoist rope........................................................... 851
			Unreeving hoist rope............................................................ 854
		12.8.5 Possible reeving methods on the main boom..................................... 855
			With 9 head sheaves.............................................................. 856
			With 10 head sheaves............................................................. 859
		12.8.6 Installing/removing the lifting limit switch.................................. 864
			Installing the lifting limit switch.............................................. 864
			Removing the lifting limit switch................................................ 867
		12.8.7 Locking/unlocking the lifting limit switch.................................... 868
			Locking.......................................................................... 868
			Removing the lock............................................................... 869
		12.8.8 Anemometer and air traffic control light...................................... 870
			Installing....................................................................... 870
			Removing......................................................................... 871
	12.9 Other rigging work.................................................................. 873
		12.9.1 Railings on the turntable..................................................... 873
		12.9.2 Cameras for crane operation................................................... 875
			Cameras on the hoists............................................................ 875
			Camera on main boom.............................................................. 875
			Turning the monitor on/off and switching......................................... 878
		12.9.3 Ladder on the counterweight................................................... 879
		12.9.4 Extendable step............................................................... 880
		12.9.5 Folding the mirrors in and out, and adjusting them............................ 881
13 Driving with a rigged truck crane......................................................... 885
	13.1 Driving path........................................................................ 885
	13.2 Permissible rigging modes and axle loads............................................ 886
		Axle load table..................................................................... 886
	13.3 Before driving...................................................................... 888
		13.3.1 Securing the superstructure against slewing................................... 888
		13.3.2 Check the tyre pressure and the wind speed.................................... 888
		13.3.3 Putting the truck crane on the wheels......................................... 889
		13.3.4 Gears/connections............................................................. 891
			Transmission..................................................................... 891
			Connections...................................................................... 891
	13.4 Whilst driving...................................................................... 891
	13.5 After driving....................................................................... 893
	13.6 Driving in combined operation....................................................... 894
		13.6.1 Switching combined operation on/off........................................... 894
			Prerequisites.................................................................... 894
			Switching on..................................................................... 895
			Switching off.................................................................... 895
		13.6.2 Starting/turning off the engine............................................... 896
		13.6.3 Preparing to drive............................................................ 897
			Transmission..................................................................... 897
			Switching on separate steering................................................... 897
			Connections...................................................................... 897
		13.6.4 While driving................................................................. 898
14 Malfunctions during crane operation....................................................... 901
	14.1 Emergency stop switch............................................................... 901
	14.2 What to do when malfunctions occur during crane operation........................... 903
		The load can be set down............................................................. 903
		Load cannot be setdown.............................................................. 903
	14.3 Fuses............................................................................... 905
		Information on replacing fuses..................................................... 905
		14.3.1 Fuses on the turntable........................................................ 906
			Fuse groups F1/F2/F3............................................................ 906
			Fuses on the circuit board....................................................... 907
		14.3.2 Fuses in the crane cab........................................................ 909
		14.3.3 Fuses in the battery box...................................................... 911
		14.3.4 RCL fuses..................................................................... 912
	14.4 Finding and eliminating malfunctions................................................ 913
		14.4.1 Malfunctions on the engine.................................................... 913
		14.4.2 Malfunctions in the exhaust system............................................ 914
		14.4.3 Malfunctions on the main hoist/auxiliary hoist................................ 915
		14.4.4 Malfunctions in the hoist cameras............................................. 916
		14.4.5 Malfunctions in the main boom camera.......................................... 916
		14.4.6 Malfunctions on the derricking gear........................................... 917
		14.4.7 Malfunctions in the telescoping mechanism..................................... 918
			Telescoping mechanism error messages............................................. 919
		14.4.8 Malfunctions in the slewing gear.............................................. 921
		14.4.9 Malfunctions in the counterweight hoist unit.................................. 923
		14.4.10 Malfunctions in the hydraulic system/hydraulic oil cooler.................... 924
		14.4.11 Malfunctions when inclining the crane cab.................................... 924
		14.4.12 Malfunctions when operating with the hand-held control....................... 924
		14.4.13 Malfunctions of the outriggers............................................... 925
		14.4.14 Troubleshooting the RCL...................................................... 926
			General malfunctions............................................................ 926
			Error messages in the Monitoring submenu......................................... 927
			Displays in the Error submenu.................................................... 929
			Table of error codes............................................................. 931
			Switch off the sensor/ tachogenerator........................................... 934
		14.4.15 Malfunctions ECOS – superstructure........................................... 935
			ECOS programme version........................................................... 935
			General malfunctions............................................................ 935
			Error messages................................................................... 936
			Exiting the submenu............................................................. 937
		14.4.16 Malfunctions on CraneSTAR system............................................. 938
	14.5 Emergency operations and programs................................................... 941
		14.5.1 Mechanical emergency activation for retracting................................ 942
			Prior to the emergency activation, check......................................... 942
			Procedure........................................................................ 942
			Mechanical emergency activation................................................. 943
		14.5.2 Telescoping emergency program................................................. 945
			Swinging the swing-away lattice.................................................. 946
			Checks........................................................................... 947
			Starting the emergency program.................................................. 947
			Determining the type of error................................................... 948
			Error at the length indicator.................................................... 949
			If there is an error at a proximity switch....................................... 953
			Terminating emergency programme................................................. 954
			Tables for approaching the locking points........................................ 955
		14.5.3 Entering the current telescoping.............................................. 957
		14.5.4 Emergency operation with the hand-held control................................ 959
			Preparations..................................................................... 959
			Operating a power unit........................................................... 960
			Stopping movements.............................................................. 962
			Stopping movements in emergencies................................................ 962
			Switch the engineoff............................................................ 962
		14.5.5 Switching on emergency operation in coolant circuit........................... 963
	14.6 Hydraulic emergency operation....................................................... 965
		14.6.1 Operating principle........................................................... 965
		14.6.2 Connecting/disconnecting hoses................................................ 966
			Establishing connections......................................................... 966
			Disconnecting connections....................................................... 967
		14.6.3 Switching emergency operation on/off.......................................... 968
		14.6.4 Establishing the hydraulic circuits required.................................. 969
			Switching over valves............................................................ 969
			For lifting/ lowering............................................................ 971
			For slewing...................................................................... 972
		14.6.5 Performing emergency operation................................................ 973
			Turning.......................................................................... 973
			Derricking....................................................................... 974
			Lifting/lowering................................................................. 974
		14.6.6 After emergency operation..................................................... 975
			Switching off emergency operation................................................ 975
			Switching over to crane operation................................................ 975
			Disconnecting thehoses.......................................................... 975
		14.6.7 Emergency supply of another crane............................................. 976
			For emergency supply............................................................. 976
			After emergency supply........................................................... 976
	14.7 Other emergency operations.......................................................... 977
		14.7.1 External starting socket...................................................... 977
			Performing a jump start.......................................................... 978
		14.7.2 Battery charger............................................................... 979
			Prerequisites.................................................................... 979
15 Index..................................................................................... 983
	A........................................................................................ 985
	B........................................................................................ 985
	C........................................................................................ 986
	D........................................................................................ 987
	E........................................................................................ 989
	F........................................................................................ 991
	H........................................................................................ 991
	I........................................................................................ 992
	K........................................................................................ 992
	L........................................................................................ 993
	M........................................................................................ 993
	O........................................................................................ 994
	P........................................................................................ 996
	R........................................................................................ 996
	S........................................................................................ 997
	T........................................................................................ 999
	V........................................................................................1001
	W........................................................................................1001

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PLEASE NOTE:

  • This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
  • Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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