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Grove Crane GMK 6400 Driving Operating Manual 3112992 – PDF DOWNLOAD
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Description
Grove Crane GMK 6400 Driving Operating Manual 3112992 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK 6400 Driving Operating Manual 3112992 – PDF DOWNLOAD
Language : English
Pages : 1029
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane GMK 6400 Driving Operating Manual 3112992 – PDF DOWNLOAD
Documentation supplied:
The precise number of documents supplied depends on the rigging mode of the truck crane. The
following documents are included in delivery:
– Operating manual
Contains information on driving and crane operation.
Contains information on driving and crane operation.
– Lattice extension operating manual
Is only supplied when the truck crane is equipped with a lattice extension or other parts for
extending the main boom (e.g. auxiliary single-sheave boom top and heavy load lattice extension).
Is only supplied when the truck crane is equipped with a lattice extension or other parts for
extending the main boom (e.g. auxiliary single-sheave boom top and heavy load lattice extension).
– Operating instructions for additional equipment
These are only supplied when the truck crane is supplied with additional equipment which is not
described in the operating instructions for driving and crane operation.
These are only supplied when the truck crane is supplied with additional equipment which is not
described in the operating instructions for driving and crane operation.
– Documents from other manufacturers
Original documentation for parts not manufactured by Manitowoc Crane Group Germany GmbH, such as
the engine and central lubrication system, as well as the tachograph, auxiliary heaters, radio and,
where appropri- ate, other additional equipment.
Original documentation for parts not manufactured by Manitowoc Crane Group Germany GmbH, such as
the engine and central lubrication system, as well as the tachograph, auxiliary heaters, radio and,
where appropri- ate, other additional equipment.
– Maintenance manual
Contains solely information on maintenance work and contains no instructions for repair work.
Contains solely information on maintenance work and contains no instructions for repair work.
– Safety manual
Provides information on the safe operation of the truck crane.
Provides information on the safe operation of the truck crane.
– Circuit diagrams
Circuit diagrams for the electrical systems, hydraulic systems and pneu- matic systems are
supplied.
Circuit diagrams for the electrical systems, hydraulic systems and pneu- matic systems are
supplied.
– Lifting capacity table
Information on the lifting capacity when the truck crane is in different rig-
ging modes.
Information on the lifting capacity when the truck crane is in different rig-
ging modes.
TABLE OF CONTENTS:
Grove Crane GMK 6400 Driving Operating Manual 3112992 – PDF DOWNLOAD
Operating manual......................................................................................... 1 Operating manual Part 1 – Driving.................................................................... 1 Additional pages ................................................................................ 8 Technical Data............................................................................... 8 Safety harness on the main boom.............................................................. 10 Anemometer and air traffic control light..................................................... 16 Use of additional head sheaves............................................................... 18 1 Overview....................................................................................... 24 1.1 Accidents................................................................................ 24 1.2 Branch offices........................................................................... 25 1.2.1 Manitowoc Crane Care............................................................... 25 1.2.2 Dealer list........................................................................ 25 1.3 Warranty specifications.................................................................. 25 1.4 Terms used............................................................................... 27 1.5 Technical data........................................................................... 30 1.5.1 Maximum lifting capacity........................................................... 30 1.5.2 Dimensions and weights of the truck crane, axle loads.............................. 31 Dimensions........................................................................... 32 Weight and axle loads................................................................ 32 1.5.3 Dimensions and weights of removable parts.......................................... 33 Spare wheel.......................................................................... 33 Outriggers........................................................................... 33 Main boom............................................................................ 34 Hook blocks and hook tackle.......................................................... 34 Auxiliary hoist...................................................................... 34 Counterweightsections version A...................................................... 35 Counterweightsections version B...................................................... 35 1.5.4 Carrier............................................................................ 36 Engine............................................................................... 36 Transmission......................................................................... 36 Transfer case........................................................................ 36 Axle lines........................................................................... 36 Steering............................................................................. 36 Tyres................................................................................ 37 Electrical system.................................................................... 37 Tool................................................................................. 37 Towing coupling...................................................................... 37 Driving speeds....................................................................... 37 Climbing ability..................................................................... 37 Outriggers........................................................................... 38 Turning radii........................................................................ 39 1.5.5 Superstructure..................................................................... 40 Main hoist........................................................................... 40 Auxiliary hoist...................................................................... 40 Slewing gears........................................................................ 40 Derricking gear...................................................................... 41 Main boom............................................................................ 41 Lattice extension.................................................................... 41 Operating speeds..................................................................... 41 1.6 Documentation supplied................................................................... 42 1.6.1 Questions on documentation......................................................... 43 1.7 Notes on the operating instructions...................................................... 44 1.7.1 What do the symbols used mean?..................................................... 44 1.7.2 How are the operating instructions structured?..................................... 46 Division............................................................................. 46 Structure of the chapters............................................................ 46 Structure of the pages............................................................... 47 1.7.3 How do I find the information I need?.............................................. 48 Cross-references example............................................................. 49 1.7.4 What information is available for operations planning?............................. 51 1.8 Conversion table for US measuring units.................................................. 52 1.9 Training – Information................................................................... 54 1.10 Identification.......................................................................... 55 1.11 EC Declaration of Conformity............................................................ 57 2 Basic safety instructions...................................................................... 60 2.1 Intended use............................................................................. 60 2.1.1 Improper use....................................................................... 61 2.2 Organisational measures.................................................................. 62 2.3 Qualifications of the staff.............................................................. 64 2.4 Safety instructions for driving the truck crane.......................................... 65 2.5 Safety instructions for crane operation.................................................. 65 2.6 Notes on transporting persons............................................................ 67 Equipment for lifting persons............................................................ 67 Personnel................................................................................ 67 Operation................................................................................ 68 Truck crane.............................................................................. 69 3 Operating elements for driving................................................................. 72 3.1 Overview of the operating elements....................................................... 72 3.1.1 On the outside of the truck crane.................................................. 73 3.1.2 Driver's cab....................................................................... 75 Overview............................................................................. 75 Behind the cover..................................................................... 77 In the rear of the driver's cab...................................................... 77 3.1.3 Instrument panel................................................................... 78 Left/right........................................................................... 78 Middle............................................................................... 79 Middle............................................................................... 81 3.1.4 Display, driving mode.............................................................. 83 3.1.5 Steering column/steering wheel..................................................... 84 3.1.6 Transmission operating elements.................................................... 85 3.1.7 Tachograph......................................................................... 86 3.1.8 ECOS control unit.................................................................. 87 3.1.9 ECOS display – Main menu........................................................... 89 3.1.10 ECOS display – Submenus........................................................... 91 Level adjustment system submenu...................................................... 91 Settings submenu..................................................................... 93 Submenu Checking..................................................................... 94 Operating hours submenu.............................................................. 95 Warning submenu...................................................................... 95 Error submenu........................................................................ 96 3.1.11 Heating/Air-conditioning system................................................... 97 Standard heating system.............................................................. 97 Auxiliary water heating system....................................................... 98 3.1.12 Sockets for hand-held control..................................................... 99 3.1.13 Outrigger control units........................................................... 100 3.1.14 Control unit of the rear outrigger box............................................ 101 3.2 Short description of the operating elements.............................................. 102 3.2.1 Definition of direction information................................................ 102 Basic rule........................................................................... 102 Switches and buttons................................................................. 103 3.2.2 General notes on the operating elements............................................ 103 3.2.3 General rules for buttons and symbols on the display............................... 104 3.2.4 Engine............................................................................. 105 Steering column...................................................................... 105 Multipurpose switch.................................................................. 105 Instrument panel..................................................................... 106 3.2.5 DEF system......................................................................... 108 Instrument panel..................................................................... 108 Display, driving mode................................................................ 109 ECOS display......................................................................... 109 3.2.6 Electrical system.................................................................. 110 Control unit......................................................................... 110 3.2.8 Transmission....................................................................... 113 Transmission control unit............................................................ 113 Display, driving mode................................................................ 114 3.2.9 Reverse camera..................................................................... 117 3.2.10 Final drive....................................................................... 118 3.2.11 Brakes............................................................................ 119 Service brake........................................................................ 119 Additional brakes.................................................................... 119 Parking brake........................................................................ 120 3.2.12 Steering/separate steering........................................................ 121 Instrument panel..................................................................... 121 ECOS display......................................................................... 122 Driver's door........................................................................ 123 3.2.13 Suspension........................................................................ 124 3.2.14 Control unit of the rear outrigger box............................................ 125 3.2.15 Lighting/windscreen wipers/horn................................................... 126 Steering column...................................................................... 126 Instrument panel..................................................................... 126 Roof................................................................................. 129 3.2.16 Level adjustment system........................................................... 129 3.2.17 Tachograph/speedometer............................................................ 131 Tachograph........................................................................... 131 Speedometer.......................................................................... 131 3.2.18 Diagnostics....................................................................... 132 Displays/ submenu.................................................................... 132 3.2.19 Windows, doors, keys.............................................................. 133 Window winder........................................................................ 133 Doors................................................................................ 134 Keys................................................................................. 134 3.2.20 Front flap........................................................................ 135 4 Starting/turning off the engine for driving.................................................... 138 4.1 Starting the engine from the driver's cab................................................ 138 4.1.1 CHECKLIST: Starting the engine..................................................... 138 4.1.2 CHECKLIST: At low temperatures..................................................... 141 4.1.3 Ladders and access ladders......................................................... 141 Access ladders....................................................................... 141 Ladders.............................................................................. 142 4.1.4 Refuelling......................................................................... 145 Standard tank........................................................................ 145 Dual tank............................................................................ 146 DEF.................................................................................. 147 4.1.5 Inspections before starting the engine............................................. 148 On the hydraulic tank................................................................ 148 Battery master switch................................................................ 149 Checking the hand-held control....................................................... 149 4.1.6 Switch on the ignition............................................................. 149 4.1.7 Lamp test/equalisation of the switching states..................................... 150 Lamp test............................................................................ 150 Equalisation of the switching states................................................. 151 4.1.8 Display – setting the brightness................................................... 152 4.1.9 Start the engine................................................................... 153 Without flame start system........................................................... 154 With flame start system.............................................................. 155 4.1.10 Inspections after starting the engine............................................. 156 Checking in the main menu............................................................ 156 Indicator lamps on the instrument panel.............................................. 157 4.1.11 Monitoring elements............................................................... 159 Instrument panel..................................................................... 159 4.1.12 Monitoring submenu................................................................ 160 4.1.13 Setting the idling speed.......................................................... 161 4.2 Turning off the engine................................................................... 162 4.2.1 On the ignition lock/with hand-held control/on the outrigger control units......... 162 After parking........................................................................ 162 4.2.2 Using the emergency stop switches.................................................. 163 Resetting the emergency stop switch.................................................. 163 4.3 Air intake inhibitor..................................................................... 164 Releasing the air intake inhibitor....................................................... 164 5 Driving........................................................................................ 168 5.1 Before driving........................................................................... 168 5.1.1 CHECKLIST: Checks before on-road driving........................................... 168 5.1.2 Checking the condition of the truck crane.......................................... 173 Electrical system.................................................................... 173 Adjusting the mirrors................................................................ 173 Warning plates for vehicle width..................................................... 175 Displaying vehicle height............................................................ 175 Supply pressure...................................................................... 176 Parking brake........................................................................ 177 5.1.3 Adjusting the seats and steering column............................................ 178 Driver's seat........................................................................ 178 Passenger's seat..................................................................... 179 Adjusting the steering column....................................................... 180 5.1.4 Switching the suspension on/off.................................................... 181 Opening the submenu................................................................. 181 Switching on the suspension......................................................... 182 Switching off the suspension........................................................ 182 5.1.5 Setting the tachograph............................................................. 183 Requirements......................................................................... 183 If malfunction occurs................................................................ 183 Setting the tachograph.............................................................. 184 5.1.6 Displaying the operating hours..................................................... 188 5.1.7 Settings/indications on the driving display........................................ 189 5.2 Operating the transmission............................................................... 190 5.2.1 Switching on....................................................................... 190 5.2.2 Switching the transmission to neutral position..................................... 191 5.2.3 Selecting the direction of travel and starting gear................................ 192 Selecting the driving direction.................................................... 192 Selecting the starting gear ....................................................... 193 5.2.4 Changing the operating mode........................................................ 194 Change to automatic mode............................................................. 194 Change to manual mode................................................................ 194 5.2.5 Starting........................................................................... 195 5.2.6 Driving and changing gears......................................................... 197 In automatic operating mode......................................................... 197 In manual operating mode............................................................ 198 5.2.7 Changing the driving direction..................................................... 199 5.2.8 Stopping........................................................................... 199 Stopping for long periods........................................................... 199 5.2.9 DM and RM transmission mode........................................................ 200 Switching on......................................................................... 200 Switching off........................................................................ 201 Limiting maximum speed.............................................................. 201 5.2.10 On the roller type dynamometer.................................................... 203 5.2.11 Preheating transmission........................................................... 203 5.3 Driving and turning off the truck crane.................................................. 204 5.3.1 Checks while driving............................................................... 204 Right after starting................................................................ 204 While driving........................................................................ 206 5.3.2 Cruise control..................................................................... 207 Switching on......................................................................... 207 Switching off........................................................................ 208 5.3.3 Cruise control..................................................................... 208 Switching on......................................................................... 208 Switching off........................................................................ 208 5.3.4 Driving downhill................................................................... 209 Starting............................................................................. 209 Checks when driving downhill....................................................... 210 Downshifting......................................................................... 210 Additional brakes.................................................................... 211 5.3.5 Driving uphill..................................................................... 213 Starting............................................................................. 213 Driving.............................................................................. 213 5.3.6 Warning submenu.................................................................... 214 Meaning of the symbols............................................................... 214 Exiting the submenu................................................................. 216 5.3.7 Warning or malfunction messages on the instrument panel............................ 217 Meaning of the lamps................................................................. 217 5.3.8 Overriding torque reduction........................................................ 219 5.3.9 Errors submenu..................................................................... 220 5.3.10 Turning off the truck crane....................................................... 220 Securing against rolling away........................................................ 220 When stationary for more than 8hours................................................ 221 5.3.11 Folding berth..................................................................... 223 5.4 Off-road driving......................................................................... 224 Adjustments to the transmission.......................................................... 224 Connections.............................................................................. 224 Changing the vehicle level............................................................... 224 Rocking the vehicle free andtowing..................................................... 224 5.4.1 Longitudinal and transverse differential locks..................................... 225 5.4.2 Operating the level adjustment system.............................................. 227 Opening the submenu................................................................. 227 Setting the onroad level........................................................... 228 Pre-selecting suspension struts.................................................... 228 Changing the vehicle level........................................................... 229 Viewing the current inclination..................................................... 229 Exiting the submenu................................................................. 230 5.4.3 Freeing truck crane stuck in terrain............................................... 231 Rocking the truck crane free........................................................ 231 Towing free forward................................................................. 232 Towing free backward................................................................ 232 5.5 Separate steering........................................................................ 233 5.5.1 Switching to separate steering..................................................... 233 Manual............................................................................... 234 Automatic............................................................................ 235 Switching to normal steering mode.................................................... 236 5.6 Heating and air-conditioning system...................................................... 237 5.6.1 Standard heating system............................................................ 237 Switching on......................................................................... 237 Heating.............................................................................. 237 Air distribution..................................................................... 238 Examples............................................................................. 239 Switching off........................................................................ 239 5.6.2 Air-conditioning system............................................................ 240 Notes................................................................................ 240 Switching on/off..................................................................... 240 Cooling.............................................................................. 241 Drying............................................................................... 241 5.6.3 Auxiliary water heater............................................................. 242 Preheating the engine................................................................ 242 Preheating the driver's cab......................................................... 243 Switching on the auxiliary heater.................................................... 244 Switching off the auxiliary heater................................................... 245 Setting the time and weekday......................................................... 245 Saving the automatic heating start................................................. 246 Setting the heating period.......................................................... 247 Switching the automatic heating start on and off.................................... 247 Setting the remaining time.......................................................... 248 5.7 Towing a trailer......................................................................... 249 Effects on the axle loads................................................................ 249 Coupling the trailer.................................................................... 250 Connecting the supply lines............................................................. 251 Removing supply lines.................................................................. 252 Uncoupling the trailer.................................................................. 252 Checking the braking force.............................................................. 254 6 Driving modes and rigging for on-road driving.................................................. 258 6.1 Driving modes............................................................................ 258 Information on the axle loads............................................................ 258 6.1.1 Information on how to use the tables............................................... 259 6.1.2 Tables for a maximum axle load of 12 t............................................. 260 Without removable supporting box..................................................... 260 With removable supporting box........................................................ 261 6.1.3 Maximum permitted speeds with an axle load of over 12 t............................ 262 6.2 Rigging work for driving with a trailer.................................................. 263 6.2.1 Switching on the slewing gear freewheel............................................ 264 6.2.2 Switching on boom floating position................................................ 265 6.2.3 Switching on boom pre-tensioning................................................... 266 6.2.4 Switching the superstructure driving lights on/off................................. 267 Switching off........................................................................ 267 Switching on......................................................................... 267 6.3 Removing/installing main boom............................................................ 268 Additional equipment required............................................................ 268 6.3.1 CHECKLIST: Removing the main boom.................................................. 270 Requirements......................................................................... 270 Checklist............................................................................ 270 6.3.2 CHECKLIST: Installing the main boom................................................ 272 Requirements......................................................................... 272 Checklist............................................................................ 272 6.3.3 Slinging the main boom............................................................. 275 Marking.............................................................................. 275 Installing the lifting gear......................................................... 275 Removing the sling gear.............................................................. 276 6.3.4 Retracting/fitting the derricking cylinder head pin................................ 278 Retracting the derricking cylinder head axle........................................ 279 Fitting the derricking cylinder head axle............................................ 280 6.3.5 Retracting/extending the boom pivot pin............................................ 281 Before retracting.................................................................... 281 After extending...................................................................... 282 Retracting/ extending the pivot pin.................................................. 283 6.3.6 Disconnecting/connecting hydraulics/electrical..................................... 284 Disconnecting........................................................................ 284 Establishing......................................................................... 285 6.3.7 Lifting the main boom off/on the turntable......................................... 286 Lifting from the turntable........................................................... 286 Lifting on to the turntable.......................................................... 287 6.3.8 Aligning the connecting points..................................................... 288 6.3.9 Securing/releasing the derricking cylinder......................................... 288 6.3.10 Transporting the main boom........................................................ 289 6.3.11 Inspections after main boom mounting.............................................. 290 6.4 Installing/removing outrigger beams...................................................... 292 6.4.1 CHECKLIST: Removing the outrigger beams............................................ 293 6.4.2 CHECKLIST: Installing the outrigger beams.......................................... 295 6.4.3 Preparing the truck crane.......................................................... 297 Requirements......................................................................... 297 For removal.......................................................................... 297 6.4.4 Removing/attaching outrigger pads.................................................. 298 Removing outrigger pads............................................................. 298 Attaching outrigger pads............................................................ 299 6.4.5 Disconnecting/establishing the hydraulic connection................................ 300 6.4.6 Establishing/disconnecting the electrical connection............................... 301 6.4.7 Unscrewing/screwing in the spacers................................................. 302 Unscrewing........................................................................... 302 Screwing in.......................................................................... 303 6.4.8 Disconnecting/establishing the connections to the outrigger box.................... 304 6.4.9 Extending/retracting the outrigger beam............................................ 304 Extending outrigger beam............................................................ 304 Inserting the outrigger beam........................................................ 306 6.4.10 Transporting the outrigger beams.................................................. 308 6.5 Installing/removing the supporting box................................................... 310 6.5.1 CHECKLIST: Removing the supporting box............................................. 311 6.5.2 CHECKLIST: Installing the supporting box........................................... 314 6.5.3 Rigging the outrigger span 7.98x8.50/1.00m...................................... 316 Front outrigger...................................................................... 317 Auxiliary supports................................................................... 317 6.5.4 Establishing/disconnecting the pneumatic connection................................ 319 6.5.5 Establishing/disconnecting the electrical connection............................... 320 6.5.6 Disconnecting/establishing the hydraulic connection................................ 321 6.5.7 Attaching/raising the supporting box with the truck crane.......................... 322 Requirements......................................................................... 322 Lifting.............................................................................. 323 Attaching............................................................................ 324 6.5.8 Installing the reverse camera...................................................... 325 6.5.9 Crane movements during installation and removal.................................... 326 Requirements......................................................................... 326 Before installation.................................................................. 326 After removal........................................................................ 326 6.5.10 Slinging points on the supporting box............................................. 327 6.5.11 Fixing/releasing the outrigger pins............................................... 328 Locking.............................................................................. 328 Releasing the locking pin............................................................ 329 6.5.12 Transporting the supporting box on the separate vehicle........................... 330 Lashing eyelets...................................................................... 330 7 Malfunctions in driving mode................................................................... 334 7.1 Emergency stop switch.................................................................... 334 7.2 What to do when a malfunction occurs in road traffic..................................... 336 7.3 Towing the truck crane................................................................... 338 7.3.1 Towing after engine/transmission damage............................................ 339 Compressed-air supply................................................................ 339 Electric power supply................................................................ 340 On the transmission................................................................. 340 Axle drives.......................................................................... 341 Parking brake........................................................................ 341 Towing the truck crane out of the danger area........................................ 342 7.3.2 Starting to tow.................................................................... 342 7.4 Other emergency operations............................................................... 344 7.4.1 Externally starting the truck crane................................................ 344 7.4.2 Battery charger.................................................................... 344 7.5 Wheels and tyres......................................................................... 346 7.5.1 Wheel change....................................................................... 346 Removing adamaged wheel............................................................. 347 On the spare wheel holder............................................................ 347 Mounting a wheel..................................................................... 348 7.5.2 Inflating the tyres yourself....................................................... 350 Connecting the filling hose.......................................................... 350 Inflating the tyres.................................................................. 351 Removing the filling hose........................................................... 351 7.6 Fuses.................................................................................... 352 Information on replacing fuses........................................................... 352 7.6.1 Fuses in the driver's cab.......................................................... 353 Group F1............................................................................. 353 Group F2............................................................................. 354 Group F3............................................................................. 354 Group F4............................................................................. 355 Group F5............................................................................. 355 Group F6............................................................................. 356 Group F7............................................................................. 356 Group F8............................................................................. 356 Group F9............................................................................. 357 Group F10............................................................................ 357 7.6.2 Fuses in the battery box........................................................... 358 7.7 Troubleshooting.......................................................................... 360 7.7.1 Malfunctions in the engine......................................................... 360 7.7.2 Malfunctions in the DEF system..................................................... 362 7.7.3 Malfunctions in the transmission................................................... 363 7.7.4 Malfunctions in the hydraulic drive (MegaDrive).................................... 363 7.7.5 Service brake malfunctions......................................................... 364 7.7.6 Steering malfunctions.............................................................. 365 7.7.7 Differential lock malfunctions..................................................... 366 7.7.8 Malfunctions in the hydraulic system/hydraulic oil cooler.......................... 366 7.7.9 Malfunctions on the suspension..................................................... 367 7.7.10 Malfunctions on the level adjustment system....................................... 367 7.7.11 Malfunctions on the ECOS carrier.................................................. 368 ECOS program version................................................................. 368 General malfunctions................................................................ 368 Error messages....................................................................... 369 Exiting the submenu................................................................. 370 7.8 Procedure during malfunctions............................................................ 372 7.8.1 Switching on emergency operation in coolant circuit................................ 372 7.8.2 Procedure during engine malfunctions............................................... 373 7.8.3 Procedure during transmission malfunctions......................................... 374 Error messages....................................................................... 374 Displaying error codes............................................................... 376 8 Index.......................................................................................... 380 A............................................................................................ 382 B............................................................................................ 382 C............................................................................................ 382 D............................................................................................ 384 E............................................................................................ 385 F............................................................................................ 387 H............................................................................................ 388 I............................................................................................ 389 K............................................................................................ 389 L............................................................................................ 389 M............................................................................................ 390 O............................................................................................ 391 P............................................................................................ 392 R............................................................................................ 392 S............................................................................................ 394 T............................................................................................ 395 V............................................................................................ 397 W............................................................................................ 397 Operating manual Part 2 – Crane operation............................................................ 402 Additional pages ................................................................................ 404 Technical Data............................................................................... 404 Safety harness on the main boom.............................................................. 406 Anemometer and air traffic control light..................................................... 412 Use of additional head sheaves............................................................... 414 Correction Sheets................................................................................ 844 Axle load table.............................................................................. 844 9 Operating elements for crane operation......................................................... 420 9.1 Overview of the operating elements....................................................... 420 9.1.1 Exterior of the truck crane........................................................ 421 9.1.2 Crane cab.......................................................................... 423 9.1.3 Front panel........................................................................ 425 9.1.4 Side panel......................................................................... 426 Below................................................................................ 426 Above................................................................................ 427 Console, rear........................................................................ 429 Standard heating system.............................................................. 430 Auxiliary water heater............................................................... 431 Auxiliary air heater................................................................. 432 9.1.5 Control panels..................................................................... 433 Left................................................................................. 433 Right................................................................................ 434 9.1.6 Control lever configuration........................................................ 435 Version 1............................................................................ 435 Version 2............................................................................ 436 9.1.7 ECOS control unit.................................................................. 437 9.1.8 ECOS display – main menu........................................................... 439 9.1.9 ECOS display – submenus............................................................ 442 Superstructure lock submenu.......................................................... 442 Outriggers submenu.................................................................. 443 Telescoping submenu................................................................. 445 Power unit speeds submenu............................................................ 447 Monitoring submenu.................................................................. 448 Settings submenu..................................................................... 449 Operating hours submenu.............................................................. 451 Warning submenu...................................................................... 452 Errors submenu....................................................................... 454 Working range limiter submenu........................................................ 455 9.1.10 RCL control unit.................................................................. 457 9.1.11 RCL display – main menu........................................................... 459 9.1.12 RCL display – submenus............................................................ 460 Enter rigging mode submenu........................................................... 460 Monitoring submenu.................................................................. 461 Rigging mode monitoring submenu..................................................... 463 Lifting capacity table submenu....................................................... 464 Working range submenu................................................................ 465 Errors submenu....................................................................... 466 Settings submenu..................................................................... 467 9.1.13 Hand-held controls................................................................ 468 Outriggers control panel............................................................. 469 Rigging control panel................................................................ 470 9.1.14 Outrigger control units........................................................... 471 Button............................................................................... 471 Outrigger button..................................................................... 472 Inclination and outrigger pressure display........................................... 473 Raise axle display................................................................... 474 9.2 Short description of the operating elements.............................................. 476 9.2.1 Definition of direction references................................................. 476 Basic rule........................................................................... 476 Switches............................................................................. 476 9.2.2 General rules for buttons and symbols on the display............................... 477 9.2.3 Engine............................................................................. 478 Side panel........................................................................... 478 Console, rear........................................................................ 479 ECOS display......................................................................... 479 9.2.4 Seat contact switch and dead man's switch.......................................... 480 9.2.5 ECOS crane control................................................................. 481 Control unit......................................................................... 481 9.2.6 Outriggers......................................................................... 484 Hand-held control.................................................................... 484 In the Outriggers submenu............................................................ 485 In the Settings submenu.............................................................. 486 On the outrigger control units....................................................... 487 9.2.7 Inclination indicators............................................................. 489 9.2.8 Raise axle......................................................................... 490 Outrigger control units.............................................................. 490 9.2.9 Outrigger pressure displays........................................................ 492 Outriggers submenu.................................................................. 492 Outriggers control units............................................................ 492 9.2.10 Anemometer display................................................................ 492 9.2.11 Main hoist........................................................................ 493 9.2.12 Auxiliary hoist................................................................... 495 9.2.13 Slewing gear...................................................................... 496 Submenu.............................................................................. 497 9.2.14 Derricking gear................................................................... 498 9.2.15 Telescoping mechanism............................................................. 500 Control panels....................................................................... 500 Submenu.............................................................................. 501 In the Settings submenu.............................................................. 505 9.2.16 Hydraulic system.................................................................. 507 9.2.17 Superstructure lock/houselock submenu............................................. 508 Houselock............................................................................ 509 9.2.18 Rated capacity limiter (RCL)...................................................... 510 Control unit......................................................................... 510 Main menu............................................................................ 512 Rigging mode entry submenu........................................................... 513 Monitoring submenu.................................................................. 517 Lifting capacity table submenu....................................................... 521 Working range submenu................................................................ 522 Other................................................................................ 523 9.2.19 Electrical system................................................................. 524 9.2.20 Lighting, windscreen wiper/washing system......................................... 524 Lighting............................................................................. 524 Windscreen wiper/washing system...................................................... 526 9.2.21 Hand-held control................................................................. 527 Sockets for hand- held control....................................................... 527 Engine control panel................................................................. 528 Horn................................................................................. 528 Outriggers control panel............................................................ 529 9.2.22 Windows, doors, keys.............................................................. 531 Windows.............................................................................. 531 Crane cab door....................................................................... 531 Keys................................................................................. 532 9.2.23 Diagnostics....................................................................... 533 10 Starting/turning off the engine – for crane operation......................................... 536 10.1 When starting the engine for the first time of the day.................................. 536 10.1.1 Refuelling........................................................................ 537 Fuel................................................................................. 537 10.1.2 Checks before starting the engine................................................. 538 On hydraulic tank.................................................................... 538 Checking hand- held control.......................................................... 539 10.1.3 Switching on the ignition......................................................... 539 10.1.4 Lamp test/switching state equalisation............................................ 540 Lamp test............................................................................ 540 10.1.5 Adjusting display brightness...................................................... 542 10.1.6 Start the engine.................................................................. 543 Without flame start system........................................................... 543 With flame start system.............................................................. 544 10.1.7 Checks after starting the engine.................................................. 545 10.1.8 Monitoring submenu................................................................ 546 10.1.9 Setting the idling speed.......................................................... 547 10.1.10 Switching off Economy mode....................................................... 548 10.1.11 Overriding torque reduction...................................................... 549 10.2 Starting the engine – with the hand-held control........................................ 550 Requirements............................................................................. 550 Starting the engine...................................................................... 550 10.3 Turning off the engine.................................................................. 552 10.3.1 During normal operation, with the ignition lock/with the hand- held control....... 552 After turning off.................................................................... 552 10.3.2 In emergencies, with the emergency stop switches.................................. 553 Resetting the emergency stop switch.................................................. 553 11 Crane operation............................................................................... 556 11.1 Before operating the crane.............................................................. 556 11.1.1 CHECKLIST: Checks before operating the crane...................................... 556 11.1.2 Checking the condition of the truck crane......................................... 560 Fuel tank auxiliary heater........................................................... 560 Visual inspection.................................................................... 560 Checking the position of the hoist ropes............................................ 561 Checking the electrical system...................................................... 561 11.1.3 Adjusting the crane cab seat and front control panel.............................. 562 Crane cab seat....................................................................... 562 Front panel.......................................................................... 563 11.1.4 Checking the safety equipment..................................................... 564 Rated capacity limiter............................................................... 564 Lifting limit switch................................................................ 564 Emergency stop switch................................................................ 565 Seat contact switch.................................................................. 566 11.1.5 Earthing the load................................................................. 567 11.1.6 Locking/unlocking the superstructure.............................................. 568 Locking points....................................................................... 568 Locking the superstructure.......................................................... 569 Unlocking the superstructure........................................................ 569 11.1.7 Switching the houselock on/off.................................................... 570 Switching on the houselock.......................................................... 570 Switching off the houselock......................................................... 572 11.2 Operation of the rated capacity limiter................................................. 574 11.2.1 Switching on the RCL.............................................................. 575 Switching on......................................................................... 575 Brightness of the displays........................................................... 577 11.2.2 Entering the rigging mode......................................................... 578 Entering individual components....................................................... 579 Entering the RCL code............................................................... 583 Entering the reeving value......................................................... 584 Accepting the rigging mode.......................................................... 584 11.2.3 Checks before operating the crane................................................. 586 Opening the submenu................................................................. 586 Checks............................................................................... 587 11.2.4 Displays during crane operation................................................... 589 11.2.5 RCL early warning................................................................. 592 11.2.6 RCL shutdown...................................................................... 592 Shutdown due to overload............................................................. 592 11.2.7 Display during errors............................................................. 594 11.2.8 RCL override...................................................................... 595 Table – error/ information codes..................................................... 603 11.2.9 Displaying the lifting capacity tables............................................ 604 11.2.10 Entering the time/date........................................................... 606 11.3 Crane operation with main boom.......................................................... 608 11.3.1 Checks during crane operation..................................................... 608 Horizontal alignment................................................................ 608 Safe distances...................................................................... 608 Checking the wind speed.............................................................. 609 11.3.2 Permissible slewing ranges and working positions.................................. 610 360 slewing range................................................................... 610 0 to the rear working position...................................................... 610 180 to the front rigging position................................................... 610 11.3.3 Main hoist........................................................................ 611 Switching on the main hoist.......................................................... 612 Lifting and lowering................................................................ 612 Switching off the main hoist........................................................ 613 11.3.4 Auxiliary hoist................................................................... 614 Switching on the auxiliary hoist.................................................... 614 Lifting and lowering................................................................ 615 Switching off the auxiliary hoist................................................... 616 11.3.5 Lifting limit switch and lowering limit switch.................................... 617 Lifting limit switch................................................................. 617 Lowering limit switch................................................................ 618 11.3.6 Derricking gear................................................................... 619 Switching on the derricking gear.................................................... 619 Raising and lowering................................................................ 620 Re-enabling raising function........................................................ 621 Switching off the derricking gear.................................................... 621 Derricking gear warning.............................................................. 621 Lowering the main boom to ahorizontal position..................................... 622 11.3.7 Telescoping mechanism............................................................. 623 Overview............................................................................. 624 Telescoping process................................................................. 624 Assignment for display............................................................... 626 Fixed length, intermediate length, telescoping length............................... 628 Telescope status..................................................................... 629 Telescoping sequence................................................................ 629 Checks before starting work......................................................... 630 Switching on the telescoping mechanism.............................................. 631 Function of the control lever........................................................ 631 Switching off the telescoping mechanism............................................. 633 Manual telescoping.................................................................. 634 Checking the initial position....................................................... 634 Unlocking the telescoping cylinder................................................. 636 Extending/retracting the telescoping cylinder........................................ 639 Locking the telescoping cylinder................................................... 640 Unlocking the telescopic section.................................................... 641 Telescoping the telescopic section.................................................. 643 Locking telescopic sections........................................................ 644 Locking the telescopic section for on-road driving................................. 645 Telescoping with teleautomation...................................................... 646 Telescoping the main boom when horizontal............................................ 650 11.3.8 High-speed mode................................................................... 651 Switch on function.................................................................. 651 Derricking gear/ telescoping mechanism.............................................. 651 Hoists............................................................................... 652 11.3.9 Slewing gear...................................................................... 653 Braking the slewing movement....................................................... 653 Switching on the slewing gear........................................................ 654 Releasing the slewing gear brake..................................................... 654 Engaging the slewing gear brake...................................................... 654 Slewing.............................................................................. 655 Braking the slewing movement....................................................... 657 Slewing gear freewheel.............................................................. 657 Switch off the slewing gear.......................................................... 658 11.3.10 Possible movement combinations................................................... 658 11.3.11 Hydraulic oil cooling............................................................ 659 11.4 Settings and displays for crane operation............................................... 660 11.4.1 Inclining the crane cab........................................................... 660 11.4.2 Setting idling speed.............................................................. 661 11.4.3 Adjusting the wiper stroke interval of the windscreen wiper....................... 661 11.4.4 Limiting the power unit speeds.................................................... 662 11.4.5 Setting the characteristic curves for the control levers.......................... 663 11.4.6 Using the slewable spotlights..................................................... 664 11.4.7 Displaying the operating hours.................................................... 665 11.4.8 Warning submenu................................................................... 666 Meaning of the symbols............................................................... 666 Exiting the submenu................................................................. 669 11.4.9 Errors submenu.................................................................... 669 11.5 Working range limiter................................................................... 670 11.5.1 Opening the working range limiter submenu......................................... 671 11.5.2 Viewing current settings.......................................................... 671 11.5.3 Entering limit values............................................................. 673 Overall height/ working radius...................................................... 673 Slewing angle........................................................................ 674 Entering objects..................................................................... 676 11.5.4 Entering limit values/objects manually............................................ 679 Limit values......................................................................... 679 Objects.............................................................................. 680 11.5.5 Switching monitoring functions on/off............................................. 681 11.5.6 Shutdown by working range limiter................................................. 682 11.6 Work break.............................................................................. 683 11.6.1 In case of short work breaks...................................................... 683 11.6.2 In case of work breaks of more than 8 hours....................................... 684 To secure the truck crane............................................................ 684 11.7 Heating and air-conditioning system..................................................... 685 11.7.1 Standard heating system........................................................... 685 Switching on......................................................................... 685 Heating.............................................................................. 685 Air distribution..................................................................... 686 Switching off........................................................................ 686 11.7.2 Air-conditioning system........................................................... 687 Warnings............................................................................. 687 Switching on/off..................................................................... 687 Cooling.............................................................................. 688 Drying the air....................................................................... 688 11.7.3 Auxiliary water heater............................................................ 689 Preheating the engine............................................................... 689 Preheating the crane cab............................................................ 690 Switching on......................................................................... 691 Setting the day and time............................................................. 692 Storing the heating start.......................................................... 693 Setting the heating period.......................................................... 694 Switching heating start on/off...................................................... 694 Switching off........................................................................ 695 Setting the remaining time.......................................................... 695 11.7.4 Auxiliary air heater.............................................................. 696 Switching on......................................................................... 696 Temperature.......................................................................... 697 Switching off........................................................................ 697 Additional functions................................................................ 697 11.8 CraneSTAR system........................................................................ 698 11.8.1 Overview.......................................................................... 698 11.8.2 Position of the components........................................................ 698 12 Rigging work.................................................................................. 702 12.1 Rigging work checklists for crane operation with the main boom.......................... 702 12.1.1 CHECKLIST: Rigging................................................................ 702 12.1.2 CHECKLIST: Unrigging.............................................................. 706 12.2 Choosing a suitable site................................................................ 710 12.2.1 Determining the required ground bearing area...................................... 710 12.2.2 Safe distance from slopes and pits................................................ 713 12.2.3 Earthing the truck crane.......................................................... 714 12.2.4 Safe distance from electrical cables.............................................. 715 12.3 Rigging work after driving with a trailer............................................... 718 12.3.1 Switching off the boom floating position.......................................... 718 12.3.2 Switching off the slewing gear freewheel.......................................... 719 Before slewing....................................................................... 719 12.3.3 Switching off boom pre-tensioning................................................. 720 12.4 Connecting/disconnecting the hand-held control.......................................... 722 12.5 Starting the engine for driving for rigging work........................................ 724 12.5.1 Starting/turning off the engine with the hand-held control........................ 724 Requirements......................................................................... 724 Starting the engine.................................................................. 725 Turning off the engine............................................................... 725 12.5.2 Starting/turning off the engine from the crane cab................................ 726 Requirements......................................................................... 726 Starting the engine.................................................................. 726 After starting the engine............................................................ 727 Turning off the engine............................................................... 727 12.5.3 Starting/turning off the engine from the outrigger control units.................. 728 Requirements......................................................................... 728 Starting the engine.................................................................. 728 Turning off the engine............................................................... 728 12.6 Outriggers.............................................................................. 730 12.6.1 CHECKLIST: Extending the outriggers............................................... 730 12.6.2 CHECKLIST: Retracting the outriggers.............................................. 732 12.6.3 Permissible outrigger spans....................................................... 733 12.6.4 Preparing the truck crane......................................................... 734 In the driver's cab.................................................................. 734 Outriggers control units............................................................ 734 12.6.5 Setting the outrigger spans....................................................... 735 For on-road driving................................................................. 737 12.6.6 Extending/retracting outrigger beams.............................................. 738 From the control units............................................................... 739 With the hand- held control.......................................................... 740 From the crane cab................................................................... 742 12.6.7 Moving the outrigger pads into working/driving position........................... 744 12.6.8 Enlarging the ground bearing area................................................. 745 12.6.9 Extending/retracting supporting cylinders......................................... 746 From the control units............................................................... 747 With the hand- held control.......................................................... 748 From the crane cab................................................................... 749 12.6.10 Levelling the truck crane on outriggers.......................................... 751 Inclination indicators.............................................................. 751 Requirements......................................................................... 752 Manual alignment.................................................................... 753 Automatic alignment................................................................. 754 12.6.11 Levelling the free-standing truck crane.......................................... 756 12.6.12 Outrigger pressure display....................................................... 758 12.7 Rigging/unrigging the counterweight..................................................... 760 12.7.1 Counterweight sections............................................................ 760 Version A............................................................................ 760 Version B............................................................................ 760 12.7.2 Identification.................................................................... 761 12.7.3 Slinging points on the counterweight sections..................................... 762 12.7.4 CHECKLIST: Counterweight, rigging................................................. 763 12.7.5 CHECKLIST: Counterweight, unrigging............................................... 766 12.7.6 Assembling counterweight combination.............................................. 768 Setting down 10t sections/blocks version A......................................... 769 Combinations for the basic equipment in version A.................................... 770 Setting down 10t sections/blocks version B......................................... 775 Combinations for the basic equipment in version B.................................... 776 12.7.7 Securing/releasing 10 t blocks.................................................... 780 Tensioning device.................................................................... 780 Securing 10t blocks................................................................ 781 Releasing 10t blocks............................................................... 781 12.7.8 Establishing/disconnecting the hydraulic connection............................... 782 Establishing......................................................................... 782 Disconnecting........................................................................ 782 12.7.9 Making/breaking the electrical connection......................................... 783 Establishing......................................................................... 783 Disconnecting........................................................................ 783 12.7.10 Rigging counterweight............................................................ 784 Hand-held control.................................................................... 784 Counterweight rigging............................................................... 785 Unrigging counterweight............................................................. 786 Counterweight safety valve........................................................... 788 12.7.11 Raising and lowering 10 t counterweight blocks with a mounted auxiliary hoist.... 789 12.7.12 Slewing with rigged counterweight................................................ 790 12.8 Rigging the auxiliary hoist............................................................. 792 12.8.1 Identification.................................................................... 792 12.8.2 Slinging points and transport..................................................... 793 Slinging points...................................................................... 793 Transport............................................................................ 794 12.8.3 CHECKLIST: Mounting the auxiliary hoist........................................... 795 Requirements......................................................................... 795 12.8.4 CHECKLIST: Removing the auxiliary hoist........................................... 797 Requirements......................................................................... 797 12.8.5 Lifting the auxiliary hoist onto the 15 t base plate.............................. 799 12.8.6 Raising/setting down the catcher.................................................. 800 Raising.............................................................................. 800 Setting down......................................................................... 800 12.8.7 Establishing/disconnecting the hydraulic connection............................... 801 Establishing......................................................................... 801 Disconnecting........................................................................ 801 12.8.8 Making/breaking the electrical connection......................................... 802 Establishing......................................................................... 802 Disconnecting........................................................................ 802 12.8.9 Locking/unlocking the auxiliary hoist............................................. 803 Auxiliary hoist safety valve......................................................... 803 Locking.............................................................................. 804 Releasing the locking pin............................................................ 805 Releasing the locking pin............................................................ 805 12.8.10 Checking the auxiliary hoist for correct functioning............................. 806 With the hand- held control.......................................................... 806 In the crane cab..................................................................... 806 12.8.11 Securing the upper hook block in the catcher..................................... 807 12.8.12 Railings on the auxiliary hoist.................................................. 807 12.8.13 Permissible applications for the auxiliary hoist................................. 808 Replacement for the main hoist....................................................... 808 Alternating operation with themain and the auxiliary hoist......................... 809 12.9 Rigging work on the main boom........................................................... 810 12.9.1 Hook block on the bumper.......................................................... 810 Picking up the hook block............................................................ 810 Attaching the hook block............................................................. 811 12.9.2 Hook block on a separate vehicle.................................................. 812 Picking up the hook block........................................................... 813 Setting down the hook block......................................................... 813 12.9.3 Reeving and unreeving the hoist rope.............................................. 815 Rope end fitting..................................................................... 815 Reeving the hoist rope............................................................... 816 Unreeving the hoist rope............................................................ 819 12.9.4 Possible reeving methods on the main boom......................................... 820 With 7 head sheaves.................................................................. 820 With 10 head sheaves................................................................. 823 12.9.5 Installing/removing the lifting limit switch...................................... 827 Installing the lifting limit switch.................................................. 827 Removing the lifting limit switch.................................................... 830 12.9.6 Locking/Unlocking the lifting limit switch........................................ 832 Locking.............................................................................. 832 Unlocking........................................................................... 832 12.9.7 Anemometer and air traffic control light.......................................... 833 Installing........................................................................... 833 Removing............................................................................. 834 12.10 Other rigging work..................................................................... 836 12.10.1 Railings on the turntable........................................................ 836 12.10.2 Cameras for crane operation...................................................... 837 Cameras on the hoists................................................................ 837 Camera on main boom.................................................................. 838 13 Driving with rigged truck crane............................................................... 842 13.1 Driving path............................................................................ 842 13.2 Permissible rigging modes and axle loads................................................ 843 Axle load table.......................................................................... 844 13.3 Before driving.......................................................................... 845 13.3.1 Securing the superstructure against slewing....................................... 845 13.3.2 Checking tyre pressure and wind speed............................................. 846 13.3.3 Putting the truck crane on the wheels............................................. 847 13.3.4 Transmission/connections.......................................................... 849 Transmission......................................................................... 849 Switching on separate steering...................................................... 849 13.4 While driving........................................................................... 849 13.5 After driving........................................................................... 851 14 Malfunctions during crane operation........................................................... 854 14.1 Emergency stop switch................................................................... 854 14.2 What to do when a malfunction occurs during crane operation............................. 856 Load can be lowered..................................................................... 856 Load cannot be lowered................................................................... 856 14.3 Fuses................................................................................... 858 Information on replacing fuses......................................................... 858 14.3.1 Fuses on the turntable............................................................ 859 Fuse groups F1/F2/F3................................................................ 859 Fuses on the circuit board.......................................................... 860 14.3.2 Fuses in the crane cab............................................................ 862 14.3.3 RCL fuses......................................................................... 864 14.4 Troubleshooting......................................................................... 865 14.4.1 Malfunctions on the engine........................................................ 865 14.4.2 Malfunctions on the main hoist/auxiliary hoist.................................... 866 14.4.3 Malfunctions in the hoist cameras................................................. 867 14.4.4 Malfunctions in the main boom camera.............................................. 867 14.4.5 Malfunctions in the derricking gear............................................... 868 14.4.6 Malfunctions in the telescoping mechanism......................................... 869 Telescoping mechanism error messages................................................. 870 14.4.7 Malfunctions in the slewing gear.................................................. 872 14.4.8 Malfunctions in the hydraulic system/hydraulic oil cooler......................... 873 14.4.9 Malfunctions when inclining the crane cab......................................... 873 14.4.10 Malfunctions when operating with the hand-held control........................... 873 14.4.11 Malfunctions on the outriggers................................................... 874 14.4.12 Troubleshooting on the RCL....................................................... 875 General malfunctions................................................................ 875 Error messages in the Monitoring submenu............................................. 876 Displays in the Error submenu........................................................ 878 Error codes table.................................................................... 880 Switch off sensor/ tachogenerator................................................... 883 14.4.13 Malfunctions ECOS – superstructure............................................... 884 ECOS programme version............................................................... 884 General malfunctions................................................................ 884 Error messages....................................................................... 885 Exiting the submenu................................................................. 886 14.4.14 Malfunctions on the CraneSTAR system............................................. 887 14.5 Emergency operations and programmes..................................................... 892 14.5.1 Mechanical emergency activation for retracting.................................... 893 Checks before emergency operation................................................... 893 Procedure............................................................................ 893 Mechanical emergency operation...................................................... 894 14.5.2 Telescoping emergency programme................................................... 896 Starting the emergency programme................................................... 896 Determining type of error........................................................... 897 Error on length indicator............................................................ 898 Error on proximity switch............................................................ 902 Terminating emergency programme.................................................... 903 Tables for approaching the locking points............................................ 904 14.5.3 Entering the current telescoping.................................................. 906 14.5.4 Emergency operation with the hand-held control.................................... 908 Preparations......................................................................... 908 Operating a power unit............................................................... 909 Stopping operations................................................................. 911 Stopping movements in emergencies................................................... 911 Turning off the engine............................................................... 911 14.6 Hydraulic emergency operation........................................................... 912 14.6.1 Functionality..................................................................... 912 14.6.2 Connecting/disconnecting hoses.................................................... 913 Establishing......................................................................... 913 Disconnecting....................................................................... 914 14.6.3 Switching emergency operation on/off.............................................. 915 14.6.4 Establishing the required hydraulic circuits...................................... 916 Switching over valves................................................................ 916 14.6.5 Performing emergency operation.................................................... 918 Slewing.............................................................................. 918 Derricking........................................................................... 919 Lifting/lowering..................................................................... 919 14.6.6 After emergency operation......................................................... 920 Switching off emergency operation................................................... 920 Switching over to crane operation.................................................... 920 Disconnecting the hoses.............................................................. 920 14.6.7 Emergency supply of another crane................................................. 921 For emergency supply................................................................. 921 After emergency supply............................................................... 921 15 Index......................................................................................... 924 A............................................................................................ 926 B............................................................................................ 926 C............................................................................................ 926 D............................................................................................ 928 E............................................................................................ 929 F............................................................................................ 931 H............................................................................................ 932 I............................................................................................ 933 K............................................................................................ 933 L............................................................................................ 933 M............................................................................................ 934 O............................................................................................ 935 P............................................................................................ 936 R............................................................................................ 936 S............................................................................................ 938 T............................................................................................ 939 V............................................................................................ 941 W............................................................................................ 941 Additional pages Special equipment – data logger......................................................... 946 GMK ................................................................................................. 946 1 Special equipment – Data logger................................................................ 950 1.1 Important information.................................................................... 950 Validity................................................................................. 950 Reason for these additional pages....................................................... 950 1.2 Function of the data logger.............................................................. 950 1.3 Data logger for the carrier.............................................................. 951 1.3.1 Switching the data recorder on/off................................................. 951 Switching on......................................................................... 951 Switching off........................................................................ 951 1.3.2 Optical and acoustic signals...................................................... 952 1.4 Data logger for the superstructure....................................................... 953 1.4.1 Checks before working with the crane............................................... 953 Indicator lamps on the data recorder................................................. 954 1.4.2 Inserting/removing memory card..................................................... 955 Inserting memory card................................................................ 955 Removing memory card................................................................. 955 Opening/closing data recorder....................................................... 956 1.4.3 Malfunctions....................................................................... 957 Information.......................................................................... 957 Driving with rigged truck crane Permissible rigging modes and axle loads................................. 960 1 General information................................................................................ 966 Driving distance and rigging modes............................................................... 966 Safety instructions.............................................................................. 966 Notes on the tables.............................................................................. 966 2 Driving with rigged truck crane with MegaWingLift................................................ 970 2.1 Main boom.................................................................................... 970 2.2 Boom extension............................................................................... 972 2.2.1 12 m-Boom extension.................................................................... 972 2.2.2 16 m-Boom extension.................................................................... 973 2.2.3 18 m-Boom extension.................................................................... 974 2.2.4 22 m-Boom extension.................................................................... 975 2.2.5 24 m-Boom extension.................................................................... 976 2.2.6 28 m-Boom extension.................................................................... 977 2.2.7 30 m-Boom extension.................................................................... 978 2.2.8 34 m-Boom extension.................................................................... 979 2.2.9 36 m-Boom extension.................................................................... 980 2.2.10 40 m-Boom extension................................................................... 981 2.2.11 42 m-Boom extension................................................................... 982 2.2.12 46 m-Boom extension................................................................... 983 2.2.13 Further lengths of the boom extension................................................. 983 2.3 Luffing jib.................................................................................. 984 2.3.1 25 m-Luffing jib....................................................................... 984 2.3.2 31 m-Luffing jib....................................................................... 985 2.3.3 37 m-Luffing jib....................................................................... 986 2.3.4 43 m-Luffing jib....................................................................... 987 2.3.5 49 m-Luffing jib....................................................................... 988 2.3.6 55 m-Luffing jib....................................................................... 989 2.3.7 61 m-Luffing jib....................................................................... 990 2.3.8 67 m-Luffing jib....................................................................... 991 2.3.9 73 m-Luffing jib....................................................................... 992 2.3.10 79 m-Luffing jib...................................................................... 993 2.4 Heavy load lattice extension................................................................. 994 2.4.1 4 m -Heavy load lattice extension...................................................... 994 2.4.2 7,5 m-Heavy load lattice extension..................................................... 995 3 Driving with rigged truck crane without Mega Wing Lift............................................. 998 3.1 Mainboom..................................................................................... 998 3.2 Boom extension...............................................................................1000 3.2.1 12 m-Boom extension....................................................................1000 3.2.2 16 m-Boom extension....................................................................1001 3.2.3 18 m-Boom extension....................................................................1002 3.2.4 22 m-Boom extension....................................................................1003 3.2.5 24 m-Boom extension....................................................................1004 3.2.6 28 m-Boom extension....................................................................1005 3.2.7 30 m-Boom extension....................................................................1006 3.2.8 34 m-Boom extension....................................................................1007 3.2.9 36 m-Boom extension....................................................................1008 3.2.10 40 m-Boom extension...................................................................1009 3.2.11 42 m-Boom extension...................................................................1010 3.2.12 46 m-Boom extension...................................................................1011 3.2.13 52 m-Boom extension...................................................................1012 3.2.14 58 m-Boom extension...................................................................1013 3.2.15 64 m-Boom extension...................................................................1014 3.3 Luffing jib..................................................................................1016 3.3.1 25 m-Luffing jib.......................................................................1016 3.3.2 31 m-Luffing jib.......................................................................1017 3.3.3 37 m-Luffing jib.......................................................................1018 3.3.4 43 m-Luffing jib.......................................................................1019 3.3.5 49 m-Luffing jib.......................................................................1020 3.3.6 55 m-Luffing jib.......................................................................1021 3.3.7 61 m-Luffing jib.......................................................................1022 3.3.8 67 m-Luffing jib.......................................................................1023 3.3.9 73 m-Luffing jib.......................................................................1024 3.4 Heavy load lattice extension.................................................................1026 3.4.1 4 m-Heavy load lattice extension.......................................................1026 3.4.2 7,5 m-Heavy load lattice extension.....................................................1027
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