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Grove Crane GMK3060 Maintenance Manual 3302574 – PDF DOWNLOAD
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Description
Grove Crane GMK3060 Maintenance Manual 3302574 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK3060 Maintenance Manual 3302574 – PDF DOWNLOAD
Language : English
Pages : 324
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane GMK3060 Maintenance Manual 3302574 – PDF DOWNLOAD
Safety and environmental protection:
2.1 Safety rules:
Observe the applicable accident prevention regulations when carrying out maintenance work.
Observe the following safety rules:
• Familiarise yourself with the truck crane and its operation.
Read the operating manual carefully and request guidance from the crane operator.
• Do not carry out maintenance work on the truck crane unless you are authorised to do so.
• Observe all safety and warning signs on the truck crane.
• Observe all safety instructions contained in this maintenance manual.
• Familiarise yourself with the conditions under which the superstructure may be slewed and the
boom may be extended into horizontal position.
• Do not carry out maintenance work unless the truck crane is standing on flat, stable ground and
is secured against rolling away.
• Keep all handles, steps, railings and ladders free of dirt, grease, snow and ice.
• Use the provided, safe access aids and working platforms when carrying out work above body
height. Wear a safety harness when carrying out maintenance work at a great heights.
• Walk only on those machine parts which are equipped with appropriate tread grids and railings
and therefore guarantee safety. During rigging and maintenance work on machine parts above body
height which have no apparatus for walking on, always use the supplied ladder (e.g. when
lubricating telescopic slide faces).
• Perform maintenance work only after the truck crane has been shut down. Always ensure that the
truck crane is well-protected from unauthorised operation before beginning maintenance work. Remove
the key and put up warning signs.
TABLE OF CONTENTS:
Grove Crane GMK3060 Maintenance Manual 3302574 – PDF DOWNLOAD
Maintenance manual.................................................................................................. 1 Additional page – Slewing angle sensor.............................................................................. 3 1 General instructions.............................................................................................. 9 1.1 Using the maintenance manual................................................................................ 9 1.2 Warnings and symbols........................................................................................ 9 1.3 Maintenance instructions.................................................................................... 10 1.4 Instructions regarding the electronic controls.............................................................. 12 1.5 Safety instructions for welding work........................................................................ 12 1.6 Definition of direction information......................................................................... 13 Basic rule.................................................................................................. 13 Switches and buttons....................................................................................... 13 1.7 Conversion table for US measuring units..................................................................... 14 2 Safety and environmental protection............................................................................... 17 2.1 Safety rules................................................................................................ 17 2.1.1 Securing against unauthorised use..................................................................... 19 2.2 Handling substances that are harmful to the environment..................................................... 20 Which substances are harmful to the environment?............................................................ 20 Using suitable equipment.................................................................................... 20 Filling and draining........................................................................................ 20 Separate collection and storage............................................................................. 21 Disposal.................................................................................................... 21 2.3 Disposal of the truck crane................................................................................. 22 Proper disposal............................................................................................. 22 After disposal.............................................................................................. 22 3 Cleaning.......................................................................................................... 25 During the first 3months....................................................................................... 25 After the first 3months........................................................................................ 25 3.1 Overview of assemblies easily damaged when cleaning......................................................... 26 4 Run-in regulations................................................................................................ 31 5 Maintenance overview.............................................................................................. 35 5.1 Maintenance intervals....................................................................................... 35 5.2 Maintenance plans........................................................................................... 37 5.2.1 Maintenance plan D.................................................................................... 38 5.2.2 Maintenance plan W.................................................................................... 40 5.2.3 Maintenance plan M 1.................................................................................. 42 5.2.4 Maintenance plan M 3.................................................................................. 44 5.2.5 Maintenance plan M 6.................................................................................. 46 5.2.6 Maintenance plan M 12................................................................................. 48 5.2.7 Maintenance plan Y 2.................................................................................. 50 5.2.8 Maintenance plan Y 3.................................................................................. 50 5.2.9 Maintenance plan Y 5.................................................................................. 51 5.2.10 Maintenance plan Y 6................................................................................. 51 5.2.11 Maintenance plan Y 10................................................................................ 52 5.3 Periodic inspections........................................................................................ 53 5.3.1 Load hook inspection.................................................................................. 54 5.4 Measures required for winch monitoring...................................................................... 55 5.4.1 Theoretical service life.............................................................................. 55 5.4.2 Proportion of theoretical service life used........................................................... 56 Determining the operating conditions (load spectrum).................................................. 57 Determining the effective operating hours Ti............................................................ 58 Determining the proportion of theoretical service lifeused............................................. 58 Alternative provision................................................................................... 59 5.4.3 Example............................................................................................... 60 Example table for determining the remaining theoretical service life on winch no. 1 (main hoist w....... 62 6 Lubricants and consumables........................................................................................ 65 6.1 Lubricants.................................................................................................. 65 6.1.1 Lubricants list....................................................................................... 66 6.1.2 Lubricant applications list........................................................................... 67 6.2 Refrigerant................................................................................................. 68 6.3 Consumables................................................................................................. 68 6.3.1 Fuel.................................................................................................. 68 6.3.2 Engine coolant admixtures............................................................................. 69 6.3.3 After-treatment of exhaust gases...................................................................... 69 6.3.4 Windscreen washing system admixtures.................................................................. 69 6.3.5 Fuel for crane cab heating system..................................................................... 69 7 Maintenance work on the carrier................................................................................... 75 7.1 General instructions........................................................................................ 75 7.1.1 Front flap............................................................................................ 76 7.1.2 Covers................................................................................................ 76 7.1.3 Tilting and lowering the driver's cab................................................................. 77 Safety instructions..................................................................................... 77 Oil, tools.............................................................................................. 77 7.1.4 Overview of maintenance work on the carrier........................................................... 78 7.2 Symbols for maintenance work................................................................................ 85 7.2.1 Instrument panel...................................................................................... 85 Middle.................................................................................................. 85 7.2.2 CCS display........................................................................................... 87 CCS..................................................................................................... 87 Warning submenu......................................................................................... 87 7.3 Engine...................................................................................................... 89 7.3.1 Check the oil level................................................................................... 89 Prerequisites........................................................................................... 89 Check the oil level.................................................................................... 89 7.3.2 Topping up the oil.................................................................................... 91 Oil..................................................................................................... 91 Prerequisites........................................................................................... 91 Topping up the oil...................................................................................... 91 7.3.3 Checking the air filter............................................................................... 92 Spare parts andtools................................................................................... 92 Prerequisites........................................................................................... 92 Replacing air filters................................................................................... 92 7.3.4 Checking the air intake inhibitor..................................................................... 93 Additional equipment.................................................................................... 93 Purpose................................................................................................. 93 Installation location................................................................................... 93 CCS menu................................................................................................ 93 Interval................................................................................................ 93 Prerequisites........................................................................................... 94 Checking................................................................................................ 94 On the Instrument panel................................................................................. 95 Repeating from the crane cab............................................................................ 95 After checking.......................................................................................... 95 7.3.5 Checking the coolant level............................................................................ 96 Topping up coolant...................................................................................... 96 7.3.6 General inspection.................................................................................... 97 7.3.7 Changing the oil and oil filter....................................................................... 98 Oil, spare parts, tools................................................................................. 98 Prerequisites........................................................................................... 98 Changing................................................................................................ 98 7.3.8 Have the radiator checked/cleaned.....................................................................100 Reducing the interval...................................................................................100 Prerequisites...........................................................................................100 Check the level ofdirt.................................................................................100 Checking................................................................................................101 Have them cleaned.......................................................................................102 After checking/ cleaning................................................................................103 7.3.9 Changing the coolant..................................................................................104 Tools...................................................................................................104 Prerequisites...........................................................................................104 Changing................................................................................................104 7.4 Fuel system.................................................................................................107 7.4.1 Draining off water from fuel filter 1.................................................................108 Spare parts andtools...................................................................................108 Prerequisites...........................................................................................108 WIF sensor..............................................................................................108 Draining off water......................................................................................108 7.4.2 Replacing fuel filter 1...............................................................................109 Spare parts andtools...................................................................................109 Prerequisites...........................................................................................109 Changing................................................................................................109 7.4.3 Replacing fuel filter 2...............................................................................111 Spare parts andtools...................................................................................111 Prerequisites...........................................................................................111 Changing filter 2.......................................................................................111 Bleeding the fuelline..................................................................................112 7.5 Exhaust system with exhaust emission control................................................................113 Overview....................................................................................................113 7.5.1 Checking the AdBlue tank level........................................................................114 Checking................................................................................................114 7.5.2 Filling up with AdBlue................................................................................114 Consumable andtools....................................................................................114 Prerequisites...........................................................................................114 Filling up..............................................................................................115 7.5.3 Check the exhaust system for external damage..........................................................115 Spare parts andtools...................................................................................115 Prerequisites...........................................................................................115 Checking................................................................................................116 7.5.4 Having the AdBlue system checked......................................................................117 7.5.5 Having the soot particle filter system checked........................................................118 Checking daily..........................................................................................118 Renewal.................................................................................................119 Service partner.........................................................................................119 Prerequisites...........................................................................................119 7.6 Transmission................................................................................................121 7.6.1 General inspection....................................................................................121 7.6.2 Check the oil level...................................................................................121 Spare parts andtools...................................................................................121 Prerequisites...........................................................................................121 Check the oil level.....................................................................................122 7.6.3 Changing the oil......................................................................................122 Oil, spare parts and tools..............................................................................122 Prerequisites...........................................................................................123 Draining oil............................................................................................123 Topping up the oil......................................................................................124 Checks after the oil change.............................................................................124 7.7 Axle lines..................................................................................................125 7.7.1 General inspection....................................................................................125 7.7.2 Axle centre drives – checking the oil level...........................................................125 Spare parts andtools...................................................................................125 Prerequisites...........................................................................................125 1st and 3rd axle line...................................................................................126 2nd axle line...........................................................................................126 7.7.3 Axle centre drives – changing the oil.................................................................127 Oil, spare parts, tools.................................................................................127 Prerequisites...........................................................................................127 1st and 3rd axle line...................................................................................128 2nd axle line...........................................................................................128 7.7.4 Final drives - Checking the oil level.................................................................129 Spare parts andtools...................................................................................129 Prerequisites...........................................................................................129 Checking theoillevel..................................................................................129 7.7.5 Final drives - Changing the oil.......................................................................130 Oil, spare parts, tools.................................................................................130 Prerequisites...........................................................................................130 Draining oil............................................................................................131 Topping up the oil......................................................................................131 7.7.6 Lubricating the drive shafts in the axle lines........................................................132 Grease, spare parts, tools..............................................................................132 Prerequisites...........................................................................................132 Greasing................................................................................................132 7.7.7 Lubricating longitudinal drive shafts.................................................................133 Grease, spare parts, tools..............................................................................133 Prerequisites...........................................................................................133 Greasing................................................................................................133 7.8 Wheels......................................................................................................135 7.8.1 Checking the tyres for damage.........................................................................135 Prerequisites...........................................................................................135 Checking................................................................................................135 7.8.2 Checking the tyre pressure............................................................................136 7.8.3 Checking that the wheel nuts are tight................................................................136 Spare parts andtools...................................................................................136 In the case of Aluminium rims...........................................................................137 Prerequisites...........................................................................................137 Check the wheelnuts....................................................................................137 7.8.4 Changing the wheels...................................................................................138 Spare parts andtools...................................................................................138 Prerequisites...........................................................................................138 Changing thewheels.....................................................................................138 Recognising two-piece aluminium rims....................................................................139 Optimised wheel changes.................................................................................141 7.9 Vehicle brake...............................................................................................143 7.9.1 Checking brake lining thickness.......................................................................143 Spare parts andtools...................................................................................143 Prerequisites...........................................................................................143 Safety instructions.....................................................................................143 Checking................................................................................................144 Having repairs performed................................................................................144 Allow the brakes to run in..............................................................................144 7.10 Suspension.................................................................................................145 7.10.1 Suspension struts – checking the oil level...........................................................145 Oil, spare parts, tools.................................................................................145 Prerequisites...........................................................................................145 7.10.2 Suspension struts – checking the fastening...........................................................146 Spare parts andtools...................................................................................146 Prerequisites...........................................................................................146 7.10.3 Forced lever – checking correct functioning..........................................................147 7.10.4 Pressure accumulator – checking the gas pressure.....................................................148 7.11 Steering...................................................................................................149 7.11.1 Checking for leaks...................................................................................149 7.11.2 Lubricating the drag link supporting plate...........................................................150 Grease, tools...........................................................................................150 Prerequisites...........................................................................................150 Greasing................................................................................................150 Checking................................................................................................150 7.11.3 Pressure accumulator – checking the gas pressure.....................................................151 7.12 Compressed air system......................................................................................153 7.12.1 Draining water from the compressed air system........................................................153 Spare parts andtools...................................................................................153 Prerequisites...........................................................................................153 Draining water from the compressed air system...........................................................153 7.12.2 Checking for leaks...................................................................................154 7.12.3 Replacing the filter cartridge of the compressed air drier...........................................155 Spare parts andtools...................................................................................155 Prerequisites...........................................................................................155 Changing the filter cartridge...........................................................................155 7.13 Hydraulic system...........................................................................................157 7.13.1 Check the oil level..................................................................................157 Prerequisites...........................................................................................157 7.13.2 Checking the hydraulic hoses.........................................................................158 7.13.3 Checking for leaks...................................................................................159 7.13.4 Changing the ventilation filter......................................................................160 Reducing theinterval...................................................................................160 Spare parts andtools...................................................................................160 Prerequisites...........................................................................................160 Slewing superstructure..................................................................................160 Changing................................................................................................160 7.13.5 Taking oil samples...................................................................................162 Reducing theinterval...................................................................................162 Spare parts andtools...................................................................................162 Prerequisites...........................................................................................162 Select the sampling location............................................................................162 Protecting the hose from dirt...........................................................................163 Connecting thehose.....................................................................................163 Taking oil samples......................................................................................164 Disconnecting thehose..................................................................................164 Dispatch the oil sample to the laboratory...............................................................165 Determining the condition of the oil....................................................................165 7.13.6 Changing the hydraulic oil...........................................................................167 Oil, spare parts, tools.................................................................................167 Prerequisites...........................................................................................167 Closing the valves......................................................................................167 Handling thevalves.....................................................................................168 Draining oil............................................................................................169 Topping up the oil......................................................................................169 Establishing theoperating conditions...................................................................170 Bleeding the hydraulic system...........................................................................171 Preparations............................................................................................171 7.13.7 Changing the hydraulic oil filter....................................................................172 Spare parts andtools...................................................................................172 Prerequisites...........................................................................................173 Changing oil filters 1 and 2............................................................................173 Changing oil filter4...................................................................................174 Changing oil filter3...................................................................................174 After changing..........................................................................................174 7.14 Central lubrication system.................................................................................175 7.14.1 Checking the filling level...........................................................................175 Grease, spare parts, tools..............................................................................175 Prerequisites...........................................................................................175 Checking the filling level..............................................................................175 Topping up..............................................................................................176 7.14.2 Bleeding the central lubrication system..............................................................177 7.14.3 Triggering intermediate lubrication..................................................................177 7.15 Electrical system..........................................................................................179 7.15.1 Checking the lighting and indicators.................................................................179 7.15.2 Checking the batteries...............................................................................180 7.15.3 Checking the charge level of the batteries...........................................................182 Spare parts andtools...................................................................................182 Charge level table......................................................................................182 7.15.4 Charging the batteries using the battery charger.....................................................184 Prerequisites...........................................................................................184 Battery charger.........................................................................................184 Connecting..............................................................................................184 Charging................................................................................................184 After completion of charging............................................................................184 7.15.5 Check the external starting socket...................................................................185 Accessories.............................................................................................185 Checking................................................................................................185 7.15.6 Replace the battery on the electronics board.........................................................186 Spare parts andtools...................................................................................186 Prerequisites...........................................................................................186 Changing................................................................................................186 7.16 Air-conditioning system....................................................................................187 7.16.1 Checking the air-conditioning system.................................................................187 7.16.2 Cleaning the condenser fins..........................................................................187 7.16.3 Checking hoses.......................................................................................188 7.16.4 Checking the entire air-conditioning system..........................................................188 Refrigerant.............................................................................................189 Compressor oil..........................................................................................189 Filler connection.......................................................................................189 7.16.5 Check V-belt/V-belt tension..........................................................................190 Spare parts andtools...................................................................................190 Prerequisites...........................................................................................190 Checking................................................................................................190 7.16.6 Changing the pollen filter...........................................................................192 Reducing theinterval...................................................................................192 Spare parts andtools...................................................................................192 Prerequisites...........................................................................................192 Changing................................................................................................192 7.17 Towbar coupling............................................................................................193 7.17.1 Lubricating the towbar coupling......................................................................193 Grease, spare parts, tools..............................................................................193 Closing the towbar coupling.............................................................................194 7.17.2 Checking the bearing.................................................................................195 Prerequisites...........................................................................................195 Checking the bearing....................................................................................195 7.17.3 Checking the cotter pin..............................................................................196 Prerequisites...........................................................................................196 Checking the cotter pin.................................................................................196 7.17.4 Checking the lower bushing...........................................................................197 Prerequisites...........................................................................................197 Checking the bushing....................................................................................197 7.17.5 Checking the initial tension of the springs..........................................................197 7.17.6 Checking the support ring............................................................................198 Prerequisites...........................................................................................198 Checking the support ring...............................................................................198 7.17.7 Checking the function of the coupling jaw/ Resetting the middle position.............................198 Spare parts andtool....................................................................................198 Prerequisites...........................................................................................198 Checking the function...................................................................................199 Resetting the middle position...........................................................................199 7.18 Other maintenance work.....................................................................................201 7.18.1 Checking the windscreen washing system...............................................................201 Water, spare parts, tool................................................................................201 Topping up..............................................................................................201 Wiping..................................................................................................201 7.18.2 Lubricating the outrigger beams......................................................................202 Grease, spare parts, tools..............................................................................202 7.18.3 Checking the functioning of the auxiliary heater.....................................................203 7.18.4 Lubricating the cab door.............................................................................203 Grease, tools...........................................................................................203 Greasing................................................................................................203 7.18.5 Lubricating the connecting and socket pins...........................................................204 Grease, tools...........................................................................................204 Checking................................................................................................204 Greasing................................................................................................204 7.18.6 Renewing the corrosion protection....................................................................205 Protective agent, tools.................................................................................205 Prerequisites...........................................................................................205 Checking................................................................................................205 Processing instructions.................................................................................205 Spraying................................................................................................206 7.18.7 Having the fire extinguisher checked.................................................................207 8 Maintenance work on the superstructure............................................................................211 8.1 General instructions........................................................................................211 8.1.1 Covers................................................................................................211 8.1.2 Overview of maintenance work on the superstructure....................................................212 8.2 Symbols for maintenance work................................................................................217 CCS.........................................................................................................217 Warning submenu.............................................................................................217 8.3 Hoists......................................................................................................219 8.3.1 Checking the oil level................................................................................219 Spare parts andtools...................................................................................219 Prerequisites...........................................................................................219 Checking the oillevel..................................................................................219 8.3.2 General inspection....................................................................................220 8.3.3 Checking the hoist brake..............................................................................220 8.3.4 Lubricating the auxiliary hoist.......................................................................221 Grease, spare parts, tools..............................................................................221 Prerequisites...........................................................................................221 Greasing................................................................................................221 8.3.5 Changing the oil/checking the oil.....................................................................222 Oil, spare parts, tools.................................................................................222 Prerequisites...........................................................................................222 Changing the oil atthe hoist...........................................................................222 Checking the oil........................................................................................223 8.3.6 Having a partial inspection carried out...............................................................224 8.3.7 Having a general inspection carried out...............................................................224 8.4 Slewing gear................................................................................................225 8.4.1 Oil level check – Slewing gear transmission...........................................................225 Spare parts andtools...................................................................................225 Prerequisites...........................................................................................225 Check the oil level.....................................................................................225 8.4.2 Oil level check – Slewing gear brake..................................................................226 Prerequisites...........................................................................................226 Check the oil level.....................................................................................226 8.4.3 Checking for leaks....................................................................................226 8.4.4 Checking the slewing gear brake.......................................................................227 Prerequisites...........................................................................................227 Checking................................................................................................227 8.4.5 Changing the oil/checking the oil – Slewing gear transmission.........................................229 Oil, spare parts, tools.................................................................................229 Prerequisites...........................................................................................229 Changing the oil........................................................................................229 Checking the oil........................................................................................230 8.4.6 Changing the oil/checking the oil – Slewing gear brake................................................231 Oil, spare parts, tools.................................................................................231 Prerequisites...........................................................................................231 Changing the oil........................................................................................231 Checking the oil........................................................................................232 8.5 Slewing bearing.............................................................................................233 8.5.1 Checking the bolts....................................................................................233 Tools...................................................................................................233 Prerequisites...........................................................................................233 Safety instructions.....................................................................................233 Access..................................................................................................234 Selecting the tools.....................................................................................235 Torques.................................................................................................235 Checking the outer ring.................................................................................236 Checking the innerring.................................................................................236 8.5.2 Lubricating the gear teeth............................................................................237 Grease..................................................................................................237 Prerequisites...........................................................................................237 Greasing................................................................................................237 8.5.3 General inspection....................................................................................239 8.5.4 Measuring tilting play................................................................................240 Reducing theinterval...................................................................................240 Spare parts andtools...................................................................................240 Prerequisites...........................................................................................240 Type....................................................................................................240 Measuring tiltingplay..................................................................................241 8.5.5 Lubricating the locking of turntable..................................................................242 Grease, spare parts, tools..............................................................................242 Prerequisites...........................................................................................242 Greasing................................................................................................242 8.6 Hydraulic system............................................................................................243 8.6.1 Checking the hydraulic hoses..........................................................................243 8.6.2 Checking for leaks....................................................................................243 8.6.3 Pressure accumulator – checking the gas pressure......................................................244 8.6.4 Changing oil filter 3.................................................................................245 8.7 Main boom...................................................................................................247 8.7.1 Grease the piston rod of the derricking cylinder......................................................247 Grease, spare parts and tools...........................................................................247 8.7.2 Lubricating the telescopic sections...................................................................248 Grease, spare parts, tools..............................................................................248 Prerequisites...........................................................................................248 Information.............................................................................................249 Telescopic sectionI....................................................................................249 Telescopic sectionV - II...............................................................................250 8.7.3 Checking the sheaves..................................................................................252 8.7.4 Checking locking units................................................................................253 Adapting the interval...................................................................................253 Prerequisites...........................................................................................253 Visual inspection.......................................................................................253 8.7.5 Checking the locking system...........................................................................254 8.8 Hoist ropes.................................................................................................255 8.8.1 Checking the winding..................................................................................255 Prerequisites...........................................................................................255 Checking................................................................................................255 8.8.2 Checking the hoist ropes..............................................................................256 Spare parts andtools...................................................................................256 Prerequisites...........................................................................................256 Checking theropes......................................................................................256 8.8.3 Lubricating the hoist rope............................................................................257 Grease, spare parts and tools...........................................................................257 Lubricating therope....................................................................................257 8.8.4 Assessing the condition of the hoist rope.............................................................258 8.8.5 Replacing the hoist rope..............................................................................264 Spare parts andtools...................................................................................264 Prerequisites...........................................................................................264 Replacing the oldrope..................................................................................264 Inserting a newrope....................................................................................265 8.8.6 Adjusting the lowering limit switch...................................................................267 Spare parts andtools...................................................................................267 Prerequisites...........................................................................................267 Adjusting the lowering limit switch.....................................................................268 Checking switch-off.....................................................................................268 8.9 Cable drums and slewing angle sensor........................................................................269 8.9.1 Maintenance of the slip ring assemblies...............................................................269 Spare parts andtools...................................................................................270 Prerequisites...........................................................................................270 Maintenance of the slip ring assemblies.................................................................271 8.9.2 Lubricating the slewing angle sensor..................................................................272 Grease, spare parts, tools..............................................................................272 Prerequisites...........................................................................................272 Greasing................................................................................................272 8.10 Central lubrication system.................................................................................273 8.10.1 Checking the filling level...........................................................................273 Grease, spare parts, tools..............................................................................273 Prerequisites...........................................................................................273 On the distributor head.................................................................................274 On the grease container.................................................................................274 8.11 Hook blocks................................................................................................275 8.11.1 Checking the sheaves.................................................................................275 8.11.2 Greasing.............................................................................................275 Grease, spare parts, tools..............................................................................275 Prerequisites...........................................................................................275 Greasing................................................................................................275 Having them dismantled..................................................................................276 8.12 Electrical system..........................................................................................277 8.12.1 Checking the lighting and indicators.................................................................277 8.12.2 Replace the battery on the electronics board.........................................................278 Spare parts andtools...................................................................................278 Prerequisites...........................................................................................278 Changing................................................................................................278 8.13 Air-conditioning system....................................................................................279 8.13.1 Checking the air-conditioning system.................................................................279 8.13.2 Checking hoses.......................................................................................279 8.13.3 Checking the entire air-conditioning system..........................................................279 8.14 Other maintenance work.....................................................................................281 8.14.1 Checking the windscreen washing system...............................................................281 Water, spare parts, tool................................................................................281 Prerequisites...........................................................................................281 Topping up..............................................................................................281 Wiping..................................................................................................282 8.14.2 Checking the functioning of the auxiliary heater.....................................................283 8.14.3 Lubricating the crane cab door.......................................................................284 Grease, spare parts, tools..............................................................................284 Prerequisites...........................................................................................284 Greasing................................................................................................284 8.14.4 Lubricating the step.................................................................................285 Grease, spare parts, tools..............................................................................285 Prerequisites...........................................................................................285 Retracting/ extending...................................................................................285 Greasing................................................................................................285 8.14.5 Lubricating the connecting and socket pins...........................................................286 Grease, tools...........................................................................................286 Checking................................................................................................286 Greasing................................................................................................286 8.14.6 Renewing the corrosion protection....................................................................287 Protective agent, tools.................................................................................287 Prerequisites...........................................................................................287 Checking................................................................................................287 Processing instructions.................................................................................287 Spraying................................................................................................288 8.14.7 Having the fire extinguisher checked.................................................................289 9 Longer out of service periods.....................................................................................293 Putting the truck crane out of service..........................................................................293 Checks..........................................................................................................293 Putting the truckcrane into operation..........................................................................294 10 Torques..........................................................................................................297 10.1 Torques for the retaining bolts............................................................................297 10.2 Special torques............................................................................................298 11 Spare parts required for maintenance.............................................................................301 11.1 General information........................................................................................301 11.2 Lighting...................................................................................................301 11.3 Spare parts for the carrier................................................................................305 11.4 Spare parts for the superstructure.........................................................................308 Appendix............................................................................................................313 Table to determine the remaining theoretical service life on winch no. .........................................315 Table to determine the remaining theoretical service life on winch no. .........................................317 Tilting play measurement report.................................................................................319 Tilting play measurement report.................................................................................321
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