Grove Crane PAT iFLEX5 Load Moment Indicator Service Manual – PDF DOWNLOAD

Description

Grove Crane PAT iFLEX5 Load Moment Indicator Service Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane PAT iFLEX5 Load Moment Indicator Service Manual – PDF DOWNLOAD

Language : English
Pages : 79
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane PAT iFLEX5 Load Moment Indicator Service Manual – PDF DOWNLOAD

GENERAL INFORMATION:

This service manual is designed to assist a service or maintenance person in identifying system
problem areas or malfunctions. A digital voltmeter with the capability to measure current will be
required, along with standard maintenance and service tools. NOTE: Knowledge of how to use a
voltmeter to measure both voltage and current is assumed.

2 WARNINGS:

• The LMI is an operational aid that warns a crane operator of approaching overload conditions and
  over hoist conditions that could cause damage to equipment and personnel.
• The device is not, and shall not be, a substitute for good operator judgment, experience and use of
  accepted safe crane operating procedures.
• The responsibility for the safe crane operation shall remain with the crane operator who shall ensure
  that all warnings and instructions supplied are fully understood and observed.
• Prior to operating the crane, the operator must carefully and thoroughly read and understand the
  information in this manual to ensure that he knows the operation and limitations of indicator and crane.
  Proper functioning depends upon proper daily inspection and observance of the operating instructions
  set forth in this manual. Refer to Section 6. Pre-Operation Inspection and Calibration Verification of the
  operator’s manual.

TABLE OF CONTENTS:

Grove Crane PAT iFLEX5 Load Moment Indicator Service Manual – PDF DOWNLOAD

1 General Information 1
2 Warnings 1
3 Description Of The System 2
3 1 DESCRIPTION OF SYSTEM FUNCTION 2
3 2 DESCRIPTION OF A CAN BUS SYSTEM 2
3 3 DESCRIPTION OF THE SYSTEM COMPONENTS 3
4 What’s Wrong? 4
4 1 I HAVE AN ERROR CODE INDICATED ON THE CONSOLE 4
4 2 THE DISPLAYED ANGLE DOES NOT MATCH THE ACTUAL BOOM ANGLE 4
4 3 THE DISPLAYED LENGTH DOES NOT MATCH THE ACTUAL BOOM LENGTH 4
4 4 THE DISPLAYED SLEWING DOES NOT MATCH THE ACTUAL SLEWING ANGLE 4
4 5 THE DISPLAYED LOAD DOES NOT MATCH THE ACTUAL LOAD 4
4 6 THE CONSOLE DISPLAY IS BLANK 4
4 7 I HAVE AN A2B PROBLEM 4
4 8 I HAVE A CAN-BUS PROBLEM 4
4 9 I NEED TO IDENTIFY A SPARE PART 4
4 10 I HAVE NOTICED WATER IN SOME PART OF THE SYSTEM 4
5 Angle Sensing 5
5 1 ANGLE SENSING ERROR – FLOW CHART 6
6 Length Sensing 8
6 1 LENGTH SENSING ERROR – FLOW CHART 9
7 Pressure Sensing 11
7 1 PRESSURE SENSING ERROR – FLOW CHART 11
8 Slewing Sensing 12
8 1 SLEW SENSING ERROR – FLOW CHART 13
9 Load sensing 14
9 1 LOAD SENSING ERROR – FLOW CHART 14
10 No console display 15
11 A2B Problem 16
12 cann-bus communication 17
12 1 E61 17
12 1 1 E61 – Flow Chart 18
12 2 E62 19
12 3 E63 19
12 4 E64 19
12 4 1 E64 – Flow Chart 20
12 5 E65 20
13 Troubleshooting a sensor problem using the display 21
14 iFLEX5 Boom Control System (BCS) 24
14 1 RT9000E / RT800E BASICS 24
14 1 1 Terminology: 24
14 1 2 Components: 24
14 1 3 Manual / Auto Mode: 24
14 2 TELE SEQUENCE: 26
14 3 IFLEX5 BCS DIGITAL INPUTS: 26
14 4 RT9000E / RT800E IFLEX5 BCS DIGITAL OUTPUTS: 27
Service Manual iFLEX5
© Hirschmann Rev G 06/05/06 IFLEX 5 SM REV G
14 5 IFLEX5 BCS ANALOG INPUTS AND PWM OUTPUTS: 29
14 6 IFLEX5 BCS TEST DISPLAY: 31
14 7 BOOM OUT OF SEQUENCE: 32
14 8 TELE ROD DRAIN VALVE: 32
14 9 TELE TWO STAGE RELIEF VALVE: 32
14 10 HYDRAULIC LUFFING BOOM EXTENSION: 33
15 Drawings 34
15 1 COMPONENTS OF THE LMI SYSTEM PAT IFLEX5 34
15 2 BLOCK DIAGRAM 35
15 3 ELECTRICAL SYSTEM DIAGRAM STANDARD SYSTEM 36
15 3 1 Central Unit to Crane and Console Wiring Diagram 36
15 3 2 Cable Reel (length/angle sensor) Wiring Diagram 37
15 3 3 Boom Extension Anti-two Block Wiring Diagram 38
15 4 MAIN CENTRAL UNIT CONNECTOR 38
15 5 ELECTRICAL SYSTEM DIAGRAM BOOM CONTROL SYSTEM 39
15 5 1 Central Unit to Crane Interface Wiring Diagram 39
15 5 2 Console and Sensor Wiring Diagram 40
15 5 3 Cable Reel (LWG520/0002) Wiring Diagram 42
15 5 4 Luffer Extension Wiring Diagram 43
16 Spare Part Listings 44
16 1 CENTRAL UNIT, IFLEX5 PART NO 9333103866 44
16 2 GRAPHIC CONSOLE ASSY, VERTICAL PART NO 9333103868 45
16 3 GRAPHIC CONSOLE ASSY, PART NO 9333107504 46
16 4 CABLE REEL, LWG508 PART NO 9333103873 47
16 5 CABLE REEL, LWG521 PART NO 9333103973 49
16 6 CABLE REEL, LWG152 PART NO 9333103963 50
16 7 PRESSURE TRANSDUCER BLOCK, DAV314/0014 PART NO 9333103870 51
16 8 CABLE ASSEMBLY 11M, PART NO 9333103872 51
16 9 WIRING HARNESS STANDARD, PART NO 9333103869 51
16 10 WIRING HARNESS BOOM CONTROL, PART NO 9333103911 52
16 11 CABLE ASSEMBLY, 14M PART NO 9333103916 52
16 12 TRS05 REPEATER, RADIO WINDSPEED KIT 7598100087 53
17 Service Screen For Sensor Calibration 54
17 1 ACTIVATING THE SERVICE SCREEN FOR SENSOR CALIBRATION 54
17 2 ZERO-SETTING THE TRANSDUCER INPUTS 55
17 3 ZERO-SETTING THE SLEWING INPUTS 55
17 4 LENGTH SENSOR CALIBRATION PROCEDURE 56
17 4 1 Cable Reel LWG508 Adjustment Procedure 56
17 4 2 Length Sensor Adjustment Procedure 57
17 4 3 Cable Reel Length Cable Replacement Procedure 58
17 5 ANGLE SENSOR CALIBRATION PROCEDURE 59
17 6 ZERO-SETTING THE SLEW POTENTIOMETER 61
18 Error Codes 62
19 Troubleshooting Moisture 72
19 1 WATER INGRESS 72
19 2 CONDENSATION 73

IMAGES PREVIEW OF THE MANUAL:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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