Grove Crane RT 528C Spare Parts Manual SN 70468 – PDF DOWNLOAD

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Grove Crane RT 528C Spare Parts Manual SN 70468 – PDF DOWNLOAD

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Grove Crane RT 528C Spare Parts Manual SN 70468 – PDF DOWNLOAD

Language : English
Pages : 965
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT 528C Spare Parts Manual SN 70468 – PDF DOWNLOAD

10 2159900182 BOOM ASSEMBLY – 3 SECTION 5
28’-70’
6372002883 CYLINDER ASSEMBLY – 6.50’’ 9
TELESCOPE
2158900206 SUPPORT ASSEMBLY – 11
TELESCOPE CYLINDER
110 2159600304 HYDRAULIC LINES INSTALLATION – 13
TELESCOPE
125 2140900152 BOOM EXTENSION 15
INSTALLATION – 25’
6718000476 SHEAVE ASSEMBLY 19
2140900149 MAST ASSEMBLY 23
6718000476 SHEAVE ASSEMBLY 25
2140900829 EXTENSION ASSEMBLY – 27
25’ FIXED BOOM
6718001193 SHEAVE ASSEMBLY 29
2140900812 MAST ASSEMBLY 31
6718001193 SHEAVE ASSEMBLY 33
2140900783 ALIGNMENT DEVICE 35
INSTALLATION
6718000476 SHEAVE ASSEMBLY 37
135 2159900163 CARRIER INSTALLATION – 41
BOOM EXTENSION
2159900867 ROLLER ASSEMBLY 45
2159900170 SUPPORT ASSEMBLY – ROLLER 47
136 2159900158 SHEAVE INSTALLATION – BOOM 49
NOSE
6718000277 SHEAVE ASSEMBLY – COMPLETE 53
142 6376002167 DECAL INSTALLATION 55
W/BOOM ANGLE INDICATOR
149 9333101711 PAT SYSTEM INSTALLATION 59
9333101711 PAT SYSTEM INSTALLATION 63
BASIC COMPONENTS – LMI
9333101431 CABLE REEL ASSEMBLY 67
9333101711 PAT SYSTEM INSTALLATION 69
CABLE REEL ASSEMBLY
9333101711 PAT SYSTEM INSTALLATION 71
CONSOLE ASSEMBLY – DS350G
Item Part Description Page
9333101711 PAT SYSTEM INSTALLATION 73
CENTRAL UNIT ASSEMBLY
9333101711 PAT SYSTEM INSTALLATION 75
PRESSURE TRANSDUCER
MOUNTING
9333101711 PAT SYSTEM INSTALLATION 77
25’-43’ TELE OFFSET
SWINGAWAY – LMI
9333101423 WEIGHT AND CHAIN ASSEMBLY 81
9333101711 PAT SYSTEM INSTALLATION 83
25’ SWINGAWAY – LMI
9333101423 WEIGHT AND CHAIN ASSEMBLY 85
9333101711 PAT SYSTEM INSTALLATION 87
AUXILIARY BOOM NOSE – LMI
9333101423 WEIGHT AND CHAIN ASSEMBLY 89
9333101711 PAT SYSTEM INSTALLATION 91
A-FRAME JIB – LMI
9333101423 WEIGHT AND CHAIN ASSEMBLY 93
9333101711 PAT SYSTEM INSTALLATION 95
EI10/A2B
A2B WEIGHT ASSEMBLY
9333101711 PAT SYSTEM INSTALLATION 97
WIRING DIAGRAMS
9333101711 PAT SYSTEM INSTALLATION 99
BASIC COMPONENTS – EI20
9333101423 WEIGHT AND CHAIN ASSEMBLY 103
9333101431 CABLE REEL ASSEMBLY 105
9333101627 CONSOLE ASSEMBLY 107
EI20
9333101448 CENTRAL UNIT ASSEMBLY, 12 VOLT 109
9333101711 PAT SYSTEM INSTALLATION 111
CONSOLE ASSEMBLY – E120
9333101711 PAT SYSTEM INSTALLATION 113
25’-43’ TELE OFFSET
SWINGAWAY – EI20
9333101423 WEIGHT AND CHAIN ASSEMBLY 117
9333101711 PAT SYSTEM INSTALLATION 119
25’ SWINGAWAY – EI20
9333101423 WEIGHT AND CHAIN ASSEMBLY 121
Item Part Description Page
9333101711 PAT SYSTEM INSTALLATION 123
AUXILIARY BOOM NOSE –
EI10/EI20/A2B
9333101423 WEIGHT AND CHAIN ASSEMBLY 125
9333101711 PAT SYSTEM INSTALLATION 127
A-FRAME JIB
EI20/EI10/A2B
9333101423 WEIGHT AND CHAIN ASSEMBLY 129
9333101711 PAT SYSTEM INSTALLATION 131
WIRING DIAGRAMS
9333101711 PAT SYSTEM INSTALLATION 133
BASIC COMPONENTS – EI10
9333101423 WEIGHT AND CHAIN ASSEMBLY 137
9333101431 CABLE REEL ASSEMBLY 139
9333101655 CONSOLE ASSEMBLY 141
EI10
9333101711 PAT SYSTEM INSTALLATION 143
CONSOLE ASSEMBLY – E110
9333101711 PAT SYSTEM INSTALLATION 145
25’ SWINGAWAY – EI10
9333101423 WEIGHT AND CHAIN ASSEMBLY 147
9333101711 PAT SYSTEM INSTALLATION 149
WIRING DIAGRAMS
9333101711 PAT SYSTEM INSTALLATION 151
BASIC COMPONENTS – A2B
9333101423 WEIGHT AND CHAIN ASSEMBLY 155
9333101431 CABLE REEL ASSEMBLY 157
9333101507 CONSOLE ASSEMBLY 159
A2B
9333101711 PAT SYSTEM INSTALLATION 161
CONSOLE ASSEMBLY – A2B
9333101711 PAT SYSTEM INSTALLATION 163
WIRING DIAGRAMS
CAB GROUP
30 6348000139 FIRE EXTINGUISHER 165
INSTALLATION
40 6978001891 ELECTRICAL SYSTEM 169
INSTALLATION – CAB
6512000375 HARNESS ASSEMBLY – 171
CAB REAR
Item Part Description Page
47 6245000203 CAB INSTALLATION 177
7498000330 WINDOW ASSEMBLY 183
7926000644 VALVE ASSEMBLY – DUAL BRAKE 187
7683000011 PEDAL AND VALVE ASSEMBLY – 191
ACCELERATOR
9926101156 VALVE ASSEMBLY – CONTROL 193
7326000032 COLUMN ASSEMBLY – STEERING 195
7970001353 STEERING WHEEL ASSEMBLY 197
7926001867 VALVE ASSEMBLY – STEERING 199
7934000013 VENTILATOR ASSEMBLY 201
COMPLETE ASSEMBLY
48 6679001143 CONSOLE INSTALLATION – FRONT 203
7352000183 CONTROL ASSEMBLY – SHIFT 209
6978001893 HARNESS INSTALLATION – 213
CONSOLE
6512000359 HARNESS ASSEMBLY 219
6926002003 VALVE ASSEMBLY – 223
DIRECTIONAL CONTROL
7926001695 VALVE ASSEMBLY – CONTROL 225
2159600298 AIR LINES INSTALLATION – 227
FRONT CONSOLE
NOT AVAILABLE AS ASSEMBLY
2159600268 HYDRAULIC LINES 229
INSTALLATION-FRONT CONSOLE
49 6511000445 CONTROL HANDLES 231
INSTALLATION
7486001803 ROTATION INDICATOR 233
ASSEMBLY
63 2140400025 PEDAL INSTALLATION – 235
SWING BRAKE
65 6515000104 CAB HEATER INSTALLATION – 237
DIESEL
7515000077 HEATER ASSEMBLY – DIESEL 241
7515000077 HEATER ASSEMBLY – DIESEL 243
EXHAUST PARTS
7515000077 HEATER ASSEMBLY – DIESEL 245
CASE AND HEATER EXCHANGER
7515000077 HEATER ASSEMBLY – DIESEL 247
7515000077 HEATER ASSEMBLY – DIESEL 249
PARTS
CASE AND HEAT EXCHANGER
7515000077 HEATER ASSEMBLY – DIESEL 251
FUEL AND IGNITION SYSTEMS
7515000077 HEATER ASSEMBLY – DIESEL 253
FUEL AND IGNITION SYSTEMS
7515000077 HEATER ASSEMBLY – DIESEL 255
CONTROL PANEL PARTS
7515000077 HEATER ASSEMBLY – DIESEL 257
CONTROL PANEL PARTS
7515000077 HEATER ASSEMBLY – DIESEL 259
CIRCUIT BOARD PARTS
7515000077 HEATER ASSEMBLY – DIESEL 261
CARBURETOR PARTS
7515000077 HEATER ASSEMBLY – DIESEL 263
CARBURETOR PARTS
7515000077 HEATER ASSEMBLY – DIESEL 265
MOTOR AND BLOWER PARTS
7515000077 HEATER ASSEMBLY – DIESEL 267
MOTOR AND BLOWER PARTS
7515000077 HEATER ASSEMBLY – DIESEL 269
REMOTE CONTROL PARTS
67 2174400009 COVER PLATE INSTALLATION 271
72 6798000099 CONTROL SEAT INSTALLATION 277
7926001655 VALVE ASSEMBLY – CONTROL 285
73 6425000083 FAN INSTALLATION – CAB 287
CIRCULATING
7425000659 FAN ASSEMBLY – 12 VOLT CAB 289
COMPLETE ASSEMBLY
74 6074000147 SEAT BELT INSTALLATION 291
75 6001000794 MAT INSTALLATION – FLOOR 293
76 2140400026 MIRROR INSTALLATION – CAB 295
78 2140400017 PEDAL INSTALLATION – 297
TELESCOPE
7926001695 VALVE ASSEMBLY – CONTROL 299
79 6348000136 ASTRAY INSTALLATION – ASH 301
80 6001000795 ACOUSTICAL INSTALLATION 303
82 6975000007 WIPER INSTALLATION – 305
SKYLIGHT
83 6632000141 WINDSHIELD WASHER 307
INSTALLATION
84 6872000253 SWITCH INSTALLATION – 309
REMOTE CRANKING PUMP
130 6258000794 REAR COVER INSTALLATION – 311
CAB
133 6486001883 GAUGE INSTALLATION – WATER 313
TEMPERATURE
141 6581000327 WORK LIGHT INSTALLATION 315
899 SK880854 DRAIN LINE – CONTROLLER 317
CONTROL VALVE GROUP
50 2159600302 VALVE INSTALLATION – CONTROL 319
7926001890 VALVE ASSEMBLY – 5 SECTION 321
9926100698 CARTRIDGE ASSEMBLY 329
7926001892 VALVE ASSEMBLY – 2 SECTION 331
7926001789 VALVE ASSEMBLY – PRESSURE 335
REDUCING
7926000720 VALVE ASSEMBLY – TRANSMISSION 337
SHIFT CONTROL
7184001395 TRANS SHIFT BRACKET 341
7926001641 VALVE ASSEMBLY – SOLENOID 343
103 2159600261 HYDRAULIC LINES INSTALLATION – 347
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 351
CHECK
109 2159600197 HYDRAULIC LINES INSTALLATION – 355
TELESCOPE
111 2159600196 HYDRAULIC LINES INSTALLATION – 357
SWING
113 2159600257 HYDRAULIC SCHEMATIC – MAIN 359
AND AUXILIARY HOIST
115 2159600198 HYDRAULIC LINES INSTALLATION – 363
LIFT
121 2159600259 HYDRAULIC LINES INSTALLATION – 367
TEST PANEL
HOIST GROUP
14 6974000948 MAIN HOIST INSTALLATION – 369
HO15D-16
Item Part Description Page
6974001858 HOIST ASSEMBLY – LOW 371
PROFILE
6974001697 HOIST ASSEMBLY – 375
HO15D-16G
7926003408 VALVE ASSEMBLY – MOTOR 381
CONTROL
6188000156 BRAKE ASSEMBLY 383
7490000065 GEAR REDUCTION ASSEMBLY 385
7632000127 MOTOR ASSEMBLY – HOIST 387
CONTROL
6974001841 CABLE FOLLOWER AND IDLER 391
DRUM INSTALLATION
16 6486001911 ROTATION INDICATOR 395
INSTALLATION
7352000184 SENSOR ASSEMBLY – 397
ROTATION INDICATOR
20 6974000981 IDLER AND FOLLOWER 399
INSTALLATION
6974000980 IDLER AND FOLLOWER ASSEMBLY 403
114 2159600266 HYDRAULIC SCHEMATIC – MAIN 407
HOIST
TURNTABLE GROUP
2 2159200164 TURNTABLE DRIVE 409
INSTALLATION
6176000502 BOX ASSEMBLY – SWING 413
6176000295 SWING BOX AND BRAKE 417
ASSEMBLY
6188000093 BRAKE ASSEMBLY – SWING 421
7632000137 MOTOR ASSEMBLY – ORBIT 423
6188000093 BRAKE ASSEMBLY – SWING 425
11 2158200144 COUNTERWEIGHT 427
INSTALLATION
12 2159900184 LIFT CYLINDER INSTALLATION 429
6372004813 CYLINDER ASSEMBLY 431
13 2159900178 SHAFT INSTALLATION – BOOM 433
PIVOT AND UPPER LIFT
27 6926001970 VALVE INSTALLATION – FLOW 435
DIVIDER
7926001971 VALVE ASSEMBLY – FLOW 437
32 2159200007 BEARING BOLT INSTALLATION 439
33 2159200172 LOCK PIN INSTALLATION 441
44 6364001636 SWIVEL INSTALLATION – 445
ELECTRIC, AIR AND HYDRAULIC
6364001435 SWIVEL ASSEMBLY – 451
HYDRAULIC
6364001600 SWIVEL ASSEMBLY – 12 PORT 453
AIR/HYDRAULIC
7753000766 RING ASSEMBLY – SLIP 455
52 2159800426 COOLER INSTALLATION – OIL 461
7425000081 FAN ASSEMBLY 465
66 2159300009 MOUNTING KIT INSTALLATION 467
– DIESEL TANK
81 2159200005 GUARD INSTALLATION – 469
PINION
112 2159600265 HYDRAULIC LINES INSTALLATION – 471
SWING
116 2159600264 HYDRAULIC LINES INSTALLATION – LIFT 473
ENGINE GROUP
8 2159800373 ENGINE INSTALLATION – 477
CUMMINS 6BT5.9
7437000038 FILTER ASSEMBLY – OIL 485
7722000259 PUMP ASSEMBLY – STEER 487
7372001740 CYLINDER ASSEMBLY – THROTTLE 489
9 2159800367 HOOD INSTALLATION – ENGINE 493
2159800331 DOOR ASSEMBLY 497
2159800330 DOOR ASSEMBLY 499
38 6978001902 ELECTRICAL SYSTEM 503
INSTALLATION
6512000367 HARNESS ASSEMBLY – CARRIER 507
39 6978001939 ELECTRICAL SYSTEM 513
INSTALLATION
6512000374 HARNESS ASSEMBLY – S/S 515
51 2159800359 RADIATOR INSTALLATION 517
DRIVE TRAIN GROUP
6 2159800317 TRANSMISSION INSTALLATION 519
7904000163 TRANSMISSION ASSEMBLY 523
7904000163 TRANSMISSION ASSEMBLY 525
7904000163 TRANSMISSION ASSEMBLY 529
7904000163 TRANSMISSION ASSEMBLY 531
7904000163 TRANSMISSION ASSEMBLY 533
7904000163 TRANSMISSION ASSEMBLY 535
7904000163 TRANSMISSION ASSEMBLY 539
7904000163 TRANSMISSION ASSEMBLY 541
7904000163 TRANSMISSION ASSEMBLY 543
7904000163 TRANSMISSION ASSEMBLY 545
7904000163 TRANSMISSION ASSEMBLY 549
7904000163 TRANSMISSION ASSEMBLY 551
7926000676 VALVE ASSEMBLY 555
TRANSMISSION
7 2159800341 DRIVE LINE INSTALLATION 557
7364001364 DRIVE LINE ASSEMBLY 559
7364001405 DRIVE LINE ASSEMBLY 561
7364001312 DRIVE LINE ASSEMBLY 563
31 2159600293 HYDRAULIC LINES INSTALLATION – 565
TRANSMISSION SHIFT
95 2159800344 HYDRAULIC LINES CONVETER 567
AND TRANSMISSION
AXLE GROUP
3 6049000832 AXLE INSTALLATION – FRONT 569
7049000722 AXLE ASSEMBLY – FRONT 573
7049000722 AXLE ASSEMBLY – FRONT 575
7049000722 AXLE ASSEMBLY – FRONT 579
DIFFERENTIAL CARRIER ASSEMBLY
7049000722 AXLE ASSEMBLY – FRONT 583
PLANET CARRIER ASSEMBLY
7049000722 AXLE ASSEMBLY – FRONT 585
BRAKE HEAD ASSEMBLY
7049000722 AXLE ASSEMBLY – FRONT 587
PARKING BRAKE ASSEMBLY
6372002919 CYLINDER ASSEMBLY – STEER 589
6049001784 AXLE ASSEMBLY – FRONT 591
7049000722 AXLE ASSEMBLY – FRONT 593
7049000722 AXLE ASSEMBLY – FRONT 595
7049000722 AXLE ASSEMBLY – FRONT 599
DIFFERENTIAL CARRIER ASSEMBLY
7049000722 AXLE ASSEMBLY – FRONT 603
PLANET CARRIER ASSEMBLY
7049000722 AXLE ASSEMBLY – FRONT 605
BRAKE HEAD ASSEMBLY
7049000722 AXLE ASSEMBLY – FRONT 607
PARKING BRAKE ASSEMBLY
6372003067 CYLINDER ASSEMBLY – 2 1/2″ 609
STEER
4 6049000834 AXLE INSTALLATION – REAR 611
7049000725 AXLE ASSEMBLY 615
7049000725 AXLE ASSEMBLY 617
7049000725 AXLE ASSEMBLY 621
DIFFERENTIAL CARRIER ASSEMBLY
7049000725 AXLE ASSEMBLY 625
PLANET CARRIER ASSEMBLY
7049000725 AXLE ASSEMBLY 627
BRAKE HEAD ASSEMBLY
6372002919 CYLINDER ASSEMBLY – STEER 629
6049001786 AXLE ASSEMBLY – REAR 631
7049000725 AXLE ASSEMBLY 633
7049000725 AXLE ASSEMBLY 635
7049000725 AXLE ASSEMBLY 639
DIFFERENTIAL CARRIER ASSEMBLY
7049000725 AXLE ASSEMBLY 643
PLANET CARRIER ASSEMBLY
7049000725 AXLE ASSEMBLY 645
BRAKE HEAD ASSEMBLY
6372003067 CYLINDER ASSEMBLY – 2 1/2″ 647
STEER
6372003064 CYLINDER ASSEMBLY – 5″ 649
LOCKOUT
42 6486001887 INDICATOR INSTALLATION – 651
REAR STEER
7872000323 SWITCH ASSEMBLY – LIMIT 653
54 2159700031 PARKING BRAKE INSTALLATION 655
7348000132 BRAKE CHAMBER ASSEMBLY 657
56 6970001277 TIRE AND WHEEL ASSEMBLY 659
69 2159700025 VALVE INSTALLATION – 661
REAR AXLE LOCKOUT
7926001101 VALVE ASSEMBLY 665
105 2159600185 HYDRAULIC LINES 667
INSTALLATION – FRONT STEER
106 2159600190 HYDRAULIC LINES 669
INSTALLATION-REAR AXLE L/O
107 2159600291 HYDRAULIC SCHEMATIC – REAR 671
STEER
108 2159600187 HYDRAULIC LINES 673
INSTALLATION – REAR STEER
120 2159600170 BRAKE LINES INSTALLATION – 675
HYDRAULIC
143 2159600300 HYDRAULIC LINES INSTALLATION – 677
STEER
OUTRIGGER GROUP
5 2159100158 OUTRIGGER BEAM 679
INSTALLATION
6372002876 CYLINDER ASSEMBLY – 4 1/2″ 683
OUTRIGGER JACK
6372002862 CYLINDER ASSEMBLY – 685
EXTENSION OUTRIGGER
55 2159100154 OUTRIGGER VALVE 687
INSTALLATION
7926001888 VALVE ASSEMBLY – INTEGRATED 689
OUTRIGGER
7926000219 VALVE ASSEMBLY – 4 STACK 693
OUTRIGGER SOLENOID
7926001808 VALVE ASSEMBLY – CHECK 697
59 2159100147 STOWAGE INSTALLATION – 699
OUTRIGGER FLOAT
6458000044 FLOAT ASSEMBLY – OUTRIGGER 701
104 2159600192 HYDRAULIC LINES 703
INSTALLATION – OUTRIGGER
FRAME GROUP
1 2159100134 FRAME SECTION 707
28 2159400098 EXTERIOR LIGHTS 709
29 2140100095 MIRROR INSTALLATION – 711
FRAME
35 2159800389 BATTERY INSTALLATION 713
36 2159100043 BATTERY BOX INSTALLATION 715
43 6431000131 FENDER INSTALLATION 717
45 2159100155 HYDRAULIC RESERVOIR 721
INSTALLATION
7437000067 FILTER ASSEMBLY – OIL 725
46 2159800003 FUEL TANK INSTALLATION 727
53 2159100142 TOOL BOX AND DECKING 731
INSTALLATION
68 6025000222 ALARM INSTALLATION – 735
BACK-UP
71 2159800425 COVER INSTALLATION – PUMP 737
91 2159600195 AIR LINES AND TANK 739
INSTALLATION
92 2159600183 AIR SCHEMATIC 741
94 2159100081 AIR TANK AND VALVE 743
INSTALLATION
7926000216 VALVE ASSEMBLY – CHECK 747
7009000004 ACTUATOR ASSEMBLY – 749
AIR HYDRAULIC
100 6376002076 DECAL INSTALLATION – 755
RT500C SERIES
6376002167 DECAL INSTALLATION 57
W/BOOM ANGLE INDICATOR
101 2159600270 HYDRAULIC LINES INSTALLATION – 765
SUPPLY, PRESSURE AND RETURN
102 2159600184 HYDRAULIC LINES INSTALLATION – 767
SUPPLY, PRESSURE AND RETURN
128 2140100100 TIE-DOWN INSTALLATION – 769
HOOKBLOCK

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