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Grove Crane RT 765E-2 Operator Manual 513-02 – PDF DOWNLOAD
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Description
Grove Crane RT 765E-2 Operator Manual 513-02 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 765E-2 Operator Manual 513-02 – PDF DOWNLOAD
Language : English
Pages : 174
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane RT 765E-2 Operator Manual 513-02 – PDF DOWNLOAD
INTRODUCTION:
- This Operator Manual provides important information for the operator of the Model RT765E-2 Grove
Crane. - The rough terrain crane incorporates an all welded steel frame, using planetary drive axles to
provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer cylinders. The
engine is mounted at the rear of the crane and provides motive power through a six speed forward
and reverse transmission. Hydraulic, double box, sliding beam outriggers are integral with the
frame. - The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to
provide axle oscillation. Axle oscillation lockout is automatic when the superstructure rotates
from the travel position. - The superstructure is capable of 360° rotation in either direction. All crane functions are
controlled from the fully- enclosed cab mounted on the superstructure. The crane is equipped with a
four-section, full power, sequenced and synchronized boom. Additional reach is obtained by
utilizing an optional swingaway boom extension. Lifting is provided
by a main hoist and an optional auxiliary hoist.
TABLE OF CONTENTS:
Grove Crane RT 765E-2 Operator Manual 513-02 – PDF DOWNLOAD
Table of Contents.......................................................................................... 9 See end of this manual for Alphabetical Index.......................................................... 9 SECTION 1.................................................................................................. 15 Introduction........................................................................................... 15 General............................................................................................ 15 Customer Support............................................................................... 15 New Owners................................................................................. 15 Noise/vibration test results....................................................................... 15 Noise Level Test Results....................................................................... 15 Vibration Level Test Results................................................................... 16 Serial Number Location............................................................................. 16 Crane Dimensions................................................................................... 19 List Of Specifications............................................................................. 20 General........................................................................................ 20 Dimensions..................................................................................... 20 Capacities..................................................................................... 20 Torque Converter............................................................................... 20 Transmission................................................................................... 20 Engine......................................................................................... 20 Cummins QSB 6.7............................................................................ 20 Axles.......................................................................................... 20 Brakes......................................................................................... 20 Wheels and Tires............................................................................... 20 Swing Gearbox.................................................................................. 20 Boom........................................................................................... 20 Swivel Assembly................................................................................ 20 Hydraulic Pumps................................................................................ 20 Pump #1.................................................................................... 20 Pump #2.................................................................................... 20 Pump #3.................................................................................... 21 Hoists......................................................................................... 21 SECTION 2.................................................................................................. 25 Safety Information..................................................................................... 25 Safety Messages.................................................................................... 25 General........................................................................................ 25 Safety Alert Symbol............................................................................ 26 Signal Words................................................................................... 26 General............................................................................................ 26 Warning Signs.................................................................................. 26 Accidents.......................................................................................... 26 Operator Information............................................................................... 27 Operator Qualifications............................................................................ 27 Operational Aids................................................................................... 28 Rated Capacity Limiter (RCL) Systems (If Equipped)............................................. 28 Anti-Two-Blocking Device....................................................................... 29 Working Area Limiter (If Equipped)............................................................. 29 Crane Stability/Structural Strength................................................................ 30 Load Charts.................................................................................... 30 Work Site...................................................................................... 30 Wind Forces........................................................................................ 31 Wind Speeds.................................................................................... 31 Determination of 3-second wind gust speed at boom tip height:.............................. 34 Size and Shape of the load:................................................................ 34 Determining Wind Drag Coefficient (Cd)..................................................... 35 Maximum Permissible Wind Speed............................................................. 36 Example and Sample Calculations (metric)............................................... 38 Example 1: Crane Configuration:........................................................ 38 Load example 1.1:...................................................................... 39 Load example 1.2:...................................................................... 39 Load example 1.3a:..................................................................... 39 Load example 1.3b:..................................................................... 39 Example and Sample Calculations (Non-metric)............................................... 42 Example 2:............................................................................. 42 Load example 2.1:...................................................................... 43 Load example 2.2:...................................................................... 43 Load example 2.3a:..................................................................... 43 Load example 2.3b:..................................................................... 43 Lifting Operations............................................................................. 44 Counterweight.................................................................................. 45 Outrigger Lift Off............................................................................. 45 Multiple Crane Lifts........................................................................... 45 Tilt-Up Panel Lifting.......................................................................... 45 Pile Driving and Extracting........................................................................ 46 Crane Equipment................................................................................ 46 Crane Inspection............................................................................... 46 Electrocution Hazard............................................................................... 47 Set-Up and Operation........................................................................... 48 Electrocution Hazard Devices................................................................... 48 Electrical Contact............................................................................. 49 Special Operating Conditions and Equipment..................................................... 49 Earthing the Crane............................................................................. 49 Personnel Handling................................................................................. 50 Environmental Protection........................................................................... 51 Maintenance........................................................................................ 51 Service and Repairs............................................................................ 51 Lubrication.................................................................................... 52 Tires.......................................................................................... 53 Hoist Rope......................................................................................... 53 Synthetic Hoist Rope........................................................................... 53 Wire Rope...................................................................................... 53 Sheaves........................................................................................ 54 Batteries...................................................................................... 55 Super Capacitor (If Equipped).................................................................. 55 General Maintenance............................................................................ 55 Transporting the Crane............................................................................. 56 Travel Operation................................................................................... 56 Work Practices..................................................................................... 57 Personal Considerations........................................................................ 57 Crane Access................................................................................... 57 Job Preparation................................................................................ 57 Working........................................................................................ 58 Lifting........................................................................................ 59 Hand Signals................................................................................... 60 Jib................................................................................................ 62 Parking and Securing............................................................................... 62 Shut-Down.......................................................................................... 62 Cold Weather Operation............................................................................. 62 Temperature Effects on Hook Blocks................................................................. 63 Temperature Effects on Hydraulic Cylinders......................................................... 63 Model Specific Information......................................................................... 64 Stability...................................................................................... 64 Access Platform Hand Rail...................................................................... 64 Overload Inspection................................................................................ 66 Boom Inspection................................................................................ 67 Superstructure Inspection...................................................................... 69 Carrier Inspection............................................................................. 71 SECTION 3.................................................................................................. 73 Operating Controls and Procedures...................................................................... 73 Controls and Indicators............................................................................ 74 Steering column.................................................................................... 74 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls........................ 75 Steering Column Tilt Lever..................................................................... 75 Park Brake Control Switch...................................................................... 75 Headlights Switch.............................................................................. 75 Drive Axle Selector Switch..................................................................... 75 Hazard Lights Switch........................................................................... 75 Engine Diagnostics Switches.................................................................... 75 Test Mode Switch........................................................................... 76 Idle/Diagnostic Mode Switch................................................................ 76 Ignition Switch................................................................................ 76 Transmission Shift Lever....................................................................... 76 Cab Overhead Controls.............................................................................. 76 Skylight Window Latch.......................................................................... 76 Skylight Wiper and Wiper Motor................................................................. 76 Skylight Sunscreen............................................................................. 77 Dome Light..................................................................................... 77 Cab Circulating Fan............................................................................ 77 Right Side Window Latch........................................................................ 77 Overhead Control Panel............................................................................. 77 Heater/Air Conditioner Fan Switch.............................................................. 77 Heater Control Switch.......................................................................... 77 Air Conditioner Switch......................................................................... 77 Skylight Wiper Switch.......................................................................... 77 Panel Dimmer Switch............................................................................ 77 Work Lights Switch............................................................................. 77 Boom Lights Switch (Optional).................................................................. 77 Crane Function Power Switch.................................................................... 77 Exhaust System Cleaning Switch................................................................. 78 Steering Column Indicator and Gauge Display........................................................ 79 Swing Brake Engaged............................................................................ 80 Parking Brake Engaged.......................................................................... 80 Light Malfunction.............................................................................. 80 Emergency Stop................................................................................. 80 Hydraulic Oil High Temperature................................................................. 80 Transmission Warning........................................................................... 80 Low Steer Pressure (Optional on CE Units)...................................................... 80 Left Turn Signal Indicator..................................................................... 80 Low Service Brake Pressure..................................................................... 80 Electronic Module Indicator.................................................................... 80 Electronic System Diagnostic................................................................... 80 LCD Display.................................................................................... 81 Engine Stop.................................................................................... 81 Engine Warning................................................................................. 81 Diesel Particulate Filter...................................................................... 81 Right Turn Signal Indicator.................................................................... 82 Inhibit Exhaust System Cleaning................................................................ 82 Diesel Exhaust Fluid........................................................................... 82 High Exhaust System Temperature................................................................ 82 Engine Wait-to-Start........................................................................... 82 Four-Wheel Drive Engaged....................................................................... 82 Axle Differential Locked....................................................................... 82 Rear Wheels Not Centered Indicator............................................................. 82 Engine Coolant Temperature Gauge............................................................... 82 Fuel Gauge..................................................................................... 82 Low Fuel Level................................................................................. 83 Battery Charge Indicator....................................................................... 83 Voltmeter...................................................................................... 83 Tachometer..................................................................................... 83 DEF Level and Gauge............................................................................ 83 Control Seat Assembly (Single Axis)................................................................ 84 Main Hoist Control (Single Axis Option)........................................................ 84 Boom Lift Control (Single Axis Option)......................................................... 84 Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown).......................... 84 Main Hoist Speed Selector Switch............................................................... 84 Telescope or Auxiliary Hoist Control (Single Axis Option)...................................... 85 Swing Control (Single Axis Option)............................................................. 85 Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown).... 85 Auxiliary Hoist Speed Selector Switch (Optional)............................................... 85 Rear Steer Switch.............................................................................. 85 Swing Brake Control Switch..................................................................... 85 Axle Differential Lock Control Switch (Optional)............................................... 86 Cab Door Release............................................................................... 86 Seat Back Adjustment........................................................................... 86 A/C Heater, Climate Control.................................................................... 86 Seat Slide Lever............................................................................... 86 Seat Frame Slide Lever......................................................................... 86 Armrest Adjustment............................................................................. 86 Hoist Rotation Indicators...................................................................... 86 Hydraulic Boost Switch......................................................................... 86 Armrest Switch (Not Shown)..................................................................... 86 Seat Switch (Not Shown)........................................................................ 86 Side Control Panel................................................................................. 87 Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel..................... 87 Rated Capacity Limiter (RCL) Bypass Switch..................................................... 87 Emergency Stop Switch.......................................................................... 87 Transmission Oil Temperature Gauge............................................................. 87 Turntable Pin Swing Lock Control............................................................... 87 12V Receptacle................................................................................. 88 Diagnostic Connector........................................................................... 88 Bubble Level Indicator......................................................................... 88 Hoist Third Wrap Indicator (Optional— Standard on CE).......................................... 88 Cold Weather Indicator (Optional).............................................................. 88 Telescope Cylinder Charge Indicator (If Equipped).............................................. 88 Ambient Temperature LED Indicator.............................................................. 88 Outrigger Control.................................................................................. 89 Extend/Retract Switch.......................................................................... 89 Outrigger Selector Switches.................................................................... 89 Foot Pedal Controls................................................................................ 89 360° Swing Lock Pedal.......................................................................... 89 Swing Brake Pedal.............................................................................. 89 Telescope Control Foot Pedal (Optional)........................................................ 90 Service Brake Foot Pedal....................................................................... 90 Foot Throttle Pedal............................................................................ 90 Miscellaneous Controls and Indicators.............................................................. 90 Fuse Panel..................................................................................... 90 Buzzer......................................................................................... 90 Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)............... 90 Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)..... 91 Rated Capacity Limiter (RCL) Internal Light Bar (Optional) (Not Shown)......................... 91 Strobe Light or Beacon (Optional) (Not Shown).................................................. 91 Backup Alarm (Not Shown)....................................................................... 91 Emergency Exit................................................................................. 92 Operating Procedures............................................................................... 92 Pre-Starting Checks............................................................................ 92 Fuel Supply................................................................................ 92 Engine Oil................................................................................. 92 Engine Coolant............................................................................. 92 Batteries.................................................................................. 92 Signal and Running Lights.................................................................. 92 Foot and Parking Brakes.................................................................... 92 Daily Lubrication.......................................................................... 92 Hydraulic Reservoir and Filter............................................................. 92 Tires...................................................................................... 92 Wire Rope.................................................................................. 92 Hook Block................................................................................. 92 Air Cleaner................................................................................ 92 Reeving.................................................................................... 93 Cold Weather Operation......................................................................... 93 Component Coolant Heater................................................................... 93 Radiator Shutters.......................................................................... 94 Auxiliary Cab Heater....................................................................... 94 Air Diverter............................................................................... 94 Super Capacitor............................................................................ 94 Operation Below -40°C (-40°F).............................................................. 95 Crane Warm-up Procedures........................................................................... 95 Engine......................................................................................... 95 Transmission................................................................................... 95 Hoist.......................................................................................... 95 Swing Drive and Turntable Bearing.............................................................. 95 Axles.......................................................................................... 96 Hydraulic Oil System........................................................................... 96 Engine Operation............................................................................... 96 Starting Procedure......................................................................... 96 Warm Engine............................................................................ 97 Cold Engine............................................................................ 97 Idling the Engine...................................................................... 97 Racing the Engine...................................................................... 97 Shutdown Procedure......................................................................... 98 Crane Travel Operation......................................................................... 98 Traveling — General........................................................................ 98 Travel on Slopes........................................................................... 98 Traveling with Elevated Boom............................................................... 99 Traveling with Boom Extension and/or Inserts Erected....................................... 99 33 ft (10.1 m)/56 ft (17.1 m) Extension................................................ 99 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 20 ft (6.1 m) Insert......................100 33 ft (10.1 m) Extension Plus 40 ft (12.2 m) Insert....................................100 Extended Travel............................................................................100 Traveling — Forward........................................................................100 Traveling — Reverse........................................................................101 Traveling — Towing/Pulling.................................................................101 Traveling — Being Towed/Pulled.............................................................102 Steering...................................................................................102 Front Wheel Steering...................................................................102 Rear Wheel Steering....................................................................102 Four Wheel Steering....................................................................102 Crabbing...............................................................................102 Four-Wheel Drive Operation.................................................................103 Differential Lock Operation (Optional).....................................................103 General................................................................................103 Operation..............................................................................104 Axle Oscillation Lockouts Operation........................................................104 Transporting the Crane.........................................................................105 General Crane Operation........................................................................105 Pump Drive.................................................................................105 Control Lever Operation....................................................................105 Preload Check..............................................................................105 Using Your Load Chart......................................................................105 Proper Leveling of the Crane...............................................................106 Bubble Level Adjustment....................................................................106 Crane Functions............................................................................106 Setting the Outriggers.................................................................106 Outrigger Monitoring System (OMS) (Optional— Standard in North America)................107 Engaging the Mid-Extend Lock Pin.......................................................107 Stowing the Outriggers.................................................................108 Stowing the Mid-Extend Lock Pin........................................................108 Swinging the Boom......................................................................108 Elevating the Boom.....................................................................108 Lowering the Boom......................................................................109 Extending the Boom.....................................................................109 Retracting the Boom....................................................................109 Lowering and Raising the Hoist Cable...................................................109 Lowering the Cable.....................................................................109 Raising the Cable......................................................................109 Hoist Speed Range Selection............................................................109 Operational Aids...........................................................................110 Rated Capacity Limiter (RCL) System....................................................110 Control Lever Lockout System...........................................................110 Stowing and Parking............................................................................110 Unattended Crane...............................................................................111 SECTION 4..................................................................................................113 Set-Up and Installation................................................................................113 General............................................................................................113 Accessing the Hoist area (Fixed counterweight units only)..........................................113 Travel Configuration...........................................................................113 Working Position...............................................................................113 Installing Cable on the Hoist......................................................................114 Cable Reeving......................................................................................114 Dead-End Rigging/Wedge Sockets.....................................................................115 Installing Wedge and Socket....................................................................115 Erecting and Stowing the Bi-fold Boom Extension....................................................122 Erecting.......................................................................................122 Stowing the Swing-Away Boom Extension..........................................................129 Setting the Folding Swingaway Offset...........................................................131 Erecting and Stowing the Bi-fold Boom Extension with the 20 ft (6.1 m) Insert......................131 Erecting.......................................................................................131 Stowing........................................................................................133 Fixed Counterweight................................................................................134 Description....................................................................................134 Maintenance....................................................................................134 Removal....................................................................................134 Installation...............................................................................134 Counterweight Plate........................................................................134 Removable Counterweight (Optional).................................................................136 Removal........................................................................................136 Installation...................................................................................136 SECTION 5..................................................................................................139 Lubrication............................................................................................139 General............................................................................................139 Environmental Protection...........................................................................139 Lubricants and Lubrication Intervals...............................................................139 Standard Lubricants............................................................................140 Arctic Lubricants and Conditions...............................................................141 Temperatures Below -9°C (15°F).............................................................141 Cold Weather Package and Lubricants........................................................141 Surface Protection for Cylinder Rods...........................................................144 Wire Rope Lubrication..............................................................................144 Lubrication Points.................................................................................144 CraneLUBE......................................................................................144 Cummins Oil Registration List..................................................................144 Safety.........................................................................................144 Steering and Suspension........................................................................146 Axles..........................................................................................148 Drive Train....................................................................................150 Drive Train (continued)........................................................................152 Turntable......................................................................................154 Outriggers.....................................................................................156 Boom...........................................................................................158 Boom (continued)...............................................................................160 Boom (continued)...............................................................................162 Hoist..........................................................................................164 Hydraulic......................................................................................166 SECTION 6..................................................................................................169 Maintenance Checklist..................................................................................169 General............................................................................................169 Instructions.......................................................................................169 Daily or 10 Hour Check List....................................................................169 Weekly or 50 Hour Check List...................................................................170 Alphabetical Index.....................................................................................171 CTRL516-04_Warm-up_Procedures--Supplement.pdf.............................................................. 0 Cold Climate Engine Operation.......................................................................... 3 Crane Warm-up Procedures............................................................................... 3 Engine............................................................................................. 3 Transmission....................................................................................... 3 Hoist.............................................................................................. 3 Swing Drive and Turntable Bearing.................................................................. 4 Axles.............................................................................................. 4 Hydraulic Oil System............................................................................... 4
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