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Grove Crane RT 800E Operator’s Manual 273-00 – PDF DOWNLOAD
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Description
Grove Crane RT 800E Operator’s Manual 273-00 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 800E Operator’s Manual 273-00 – PDF DOWNLOAD
Language : English
Pages : 154
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane RT 800E Operator’s Manual 273-00 – PDF DOWNLOAD
General:
- The importance of safe operation and maintenance cannot be over emphasized. Carelessness or neglect on the part of operators, job supervisors and planners, rigging personnel, and job site workers can result in their death or injury and costly damage to the crane and property.
- To alert personnel to hazardous operating practices and maintenance procedures, safety messages are used throughout the manual. Each safety message contains a safety alert symbol and a signal word to identify the hazard’s degree of seriousness.
- It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that MUST be followed during your daily routine. Safety is YOUR PRIMARY
RESPONSIBILITY, since any piece of equipment is only as safe AS THE PERSON AT THE
CONTROLS. - With this thought in mind, this information has been provided to assist you, the operator, in
promoting a safe working atmosphere for yourself and those around you. It is not meant to cover
every conceivable circumstance which could arise. It is intended to present basic safety
precautions that should be followed in daily operation. - Because you, the operator, are the only part of the crane that can think and reason, your
responsibility is not lessened by the addition of operational aids or warning devices. Indeed, you
must guard against acquiring a false sense of security when using them. They are there to assist,
not direct the operation. Operational aids or warning devices can be mechanical, electrical,
electronic, or a combination thereof. They are subject to failure or misuse and should not be
relied upon in place of good operating practices. - You, the operator, are the only one who can be relied upon to assure the safety of yourself and
those around you. Be a PROFESSIONAL and follow the RULES of SAFETY.
REMEMBER, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for the safety of
yourself and those around you. - IMMEDIATELY report all accidents, malfunctions, and equipment damages to your local Grove
distributor. Following any accident or damage to equipment, the local Grove distributor must be
immediately advised of the incident and consulted on necessary inspections and repairs. Should the
distributor not be immediately available, contact should be made directly with Grove Manitowoc
Crane CARE. The crane must not be returned to service until it is thoroughly inspected for any
evidence of damage. All damaged parts must be repaired or replaced as authorized
by your local Grove distributor and/or Grove Crane Care.
TABLE OF CONTENTS:
Grove Crane RT 800E Operator’s Manual 273-00 – PDF DOWNLOAD
SECTION 1..................................................................................................... 9 Introduction.............................................................................................. 9 SECTION 1..................................................................................................... 11 INTRODUCTION.............................................................................................. 11 General............................................................................................... 11 Noise/Vibration Test Results.......................................................................... 11 Noise Level Test Results Are As Follows:.......................................................... 11 Vibration Level Test Results Are As Follows:...................................................... 11 Serial Number Location (Figure 1-1)................................................................... 12 SECTION 2..................................................................................................... 17 Safety Information........................................................................................ 17 SECTION 2..................................................................................................... 19 SAFETY PRECAUTIONS........................................................................................ 19 Diesel Engine Exhaust................................................................................. 19 Battery Posts, Terminals, And Related Accessories..................................................... 19 Safety Messages....................................................................................... 19 General........................................................................................... 19 Safety Alert Symbol............................................................................... 19 Signal Words...................................................................................... 19 General............................................................................................... 19 Operator’s Information................................................................................ 20 Operational Aids...................................................................................... 20 Operator’s Qualifications............................................................................. 21 Crane Stability/Structural Strength................................................................... 21 Load Charts....................................................................................... 22 Work Site......................................................................................... 23 Lifting Operations................................................................................ 23 Counterweight..................................................................................... 24 Outrigger Lift Off................................................................................ 24 Multiple Crane Lifts.............................................................................. 25 Load Moment indicating (LMI) Systems.................................................................. 25 Two-Blocking...................................................................................... 25 Work Area Definition System....................................................................... 26 Electrocution Hazard.............................................................................. 26 Set-Up and Operation.............................................................................. 26 Electrocution Hazard Devices...................................................................... 27 Electrical Contact................................................................................ 27 Special Operating Conditions and Equipment........................................................ 28 Crushing Hazards.................................................................................. 28 Personnel Handling................................................................................ 29 Travel Operation.................................................................................. 30 Accidents............................................................................................. 30 Maintenance....................................................................................... 30 Service and Repairs............................................................................... 30 Lubrication....................................................................................... 31 Tires............................................................................................. 31 Wire Rope......................................................................................... 31 Batteries......................................................................................... 32 Engine............................................................................................ 32 Work Practices.................................................................................... 32 Hand Signals...................................................................................... 34 Transporting the Crane............................................................................ 34 Shut-Down......................................................................................... 35 Boom Extension/Jib................................................................................ 35 Cold Weather Operation............................................................................ 35 Temperature Effects On Hydraulic Cylinders............................................................ 36 SECTION 3..................................................................................................... 37 Operating Controls and Procedures......................................................................... 37 SECTION 3..................................................................................................... 41 OPERATING CONTROLS AND PROCEDURES......................................................................... 41 Controls And Indicators............................................................................... 41 Defroster Switch.................................................................................. 41 Hand Throttle Control............................................................................. 41 Ignition Switch................................................................................... 41 Voltmeter......................................................................................... 41 Transmission Oil Temperature Gauge................................................................ 41 Heat Control Knob................................................................................. 41 Fan Control Switch................................................................................ 46 Park Brake Control Switch......................................................................... 46 Air Conditioner Control Switch.................................................................... 46 Swing Brake Control Switch........................................................................ 46 Axle Differential Lock Control Switch (Optional).................................................. 46 2-Speed Swing Switch.............................................................................. 46 Drive Axle Selector Switch........................................................................ 46 Cab Tilt Switch................................................................................... 46 Outrigger Control Switches........................................................................ 47 Work Light Switch................................................................................. 47 Headlights Switch................................................................................. 47 Boom Lights Switch (Optional)..................................................................... 47 Hazard Lights Switch.............................................................................. 47 Hose Reel Brake On Indicator...................................................................... 47 Fuel Gauge........................................................................................ 47 Engine Diagnostics Switches....................................................................... 47 Engine Coolant Temperature Gauge.................................................................. 47 Tachometer........................................................................................ 47 Crane Function Power Switch....................................................................... 47 Outriggers Extend/Retract Switch.................................................................. 48 Load Moment Indicating (LMI) and Work Area Definition System Control Panel........................ 48 Auto/Manual Boom Telescope Mode Switch............................................................ 48 Center Mid/Inner Mid Boom Telescope Section Select Switch......................................... 48 Rear Steer Control Switch......................................................................... 48 Auxiliary Hoist Speed Selector Switch (Optional).................................................. 48 Swing Control Lever............................................................................... 48 Turn Signal Lever and Windshield Wiper/ Washer Controls........................................... 49 Bubble Level Indicator............................................................................ 49 Cab Circulating Fan............................................................................... 49 Electrical System Diagnostic Indicator............................................................ 49 Swing Brake Pedal................................................................................. 49 Telescope Control Foot Pedal...................................................................... 49 Windshield Wiper.................................................................................. 49 Defroster Fan..................................................................................... 49 Service Brake Pedal............................................................................... 49 Spotlight (Optional).............................................................................. 49 Foot Throttle Pedal............................................................................... 49 Transmission Shift Lever.......................................................................... 49 Turntable Lock Control (Pin Type)................................................................. 50 Hoist Rotation Indicators......................................................................... 50 Main Hoist Control Lever.......................................................................... 50 360 Degree Swing Lock Control (Positive Lock Type)................................................ 50 Main Hoist Speed Selector Switch.................................................................. 50 -29° C Indicator (Optional)....................................................................... 50 Luffing Jib Raise/Lower Switch (Optional)......................................................... 50 Luffing Jib On/Off Switch (Optional).............................................................. 50 Seat Switch (Not Shown)........................................................................... 50 Cab Dome Light.................................................................................... 50 Fire Extinguisher................................................................................. 51 Boom Lift Control Lever........................................................................... 51 12 VDC Accessory Outlet........................................................................... 51 Auxiliary Hoist Control Lever..................................................................... 51 Horn.............................................................................................. 51 Right Turn Signal Indicator....................................................................... 51 Left Turn Signal Indicator........................................................................ 51 Rear Wheels Not Centered Indicator................................................................ 51 Hoist 3rd Wrap Indicator (Optional w/CE).......................................................... 51 Engine Stop Indicator............................................................................. 51 Engine Warning Indicator.......................................................................... 51 Engine Service Indicator.......................................................................... 51 Wait To Start Indicator........................................................................... 51 Low Brake Pressure Indicator...................................................................... 51 Transmission Service Indicator (XMSN)............................................................. 51 Water In Fuel Indicator........................................................................... 52 Boom Not Sync Indicator........................................................................... 52 Throttle Mode Switch.............................................................................. 52 Hourmeter (Not Shown)............................................................................. 52 Skylight Wiper (Not Shown)........................................................................ 52 Backup Alarm (Not Shown).......................................................................... 52 Armrest Switch (Not Shown)........................................................................ 52 Boom Telescope Mode A/B Select Switch............................................................. 52 Low Steer Pressure Indicator (CE Option).......................................................... 52 Boom Lift/Main Hoist Controller (Dual Axis Option)................................................ 52 Telescope/Auxiliary Hoist/Swing Controller (Dual Axis Option)..................................... 53 Operating Procedures.................................................................................. 54 Pre-Starting Checks............................................................................... 54 Cold Weather Operation............................................................................ 54 Battery Disconnect Switch......................................................................... 55 Crane Travel Operation............................................................................ 56 General Crane Operation........................................................................... 61 Crane Travel Operation............................................................................ 66 Stowing and Parking............................................................................... 67 SECTION 4..................................................................................................... 69 SET-UP AND INSTALLATION................................................................................... 69 SECTION 4..................................................................................................... 71 SET-UP AND INSTALLATION................................................................................... 71 General............................................................................................... 71 Installing Cable On The Hoist......................................................................... 71 Cable Reeving......................................................................................... 71 Dead-End Rigging/Wedge Sockets........................................................................ 72 Installing Wedge and Socket....................................................................... 72 Counterweight and Auxiliary Hoist................................................................. 77 Counterweight Without Auxiliary Hoist............................................................. 77 Installing the Bi-Fold Manual Boom Extension.......................................................... 80 Checking the Transport Condition.................................................................. 82 Boom Extension Erecting and Stowing Procedure......................................................... 82 General Warnings.................................................................................. 82 Preparing the Crane for Boom Extension Erection Procedure......................................... 82 Erecting Procedure................................................................................ 83 Stowing Procedure, Boom Extensions................................................................ 90 Reeve the hoist cable as described in this section................................................ 95 Hose Drum for Hydraulic Luffing Boom Extension.................................................... 96 Raising and Lowering the Hydraulic Boom Extension................................................. 97 Transportation on a Separate Vehicle.............................................................. 98 Connecting and Disconnecting the Hydraulic Boom Extension......................................... 98 Hydraulic Connection at the Boom Extension........................................................100 Lifting Limit Switch on the Lattice Extension.....................................................101 Folding Out/In the Deflection Sheaves on the 33 ft (10.1 m) Section...............................102 Positioning/Remove the Hoist Cable................................................................103 Setting the Folding Swingaway Extension Offset (Figure 4-79)......................................104 Removing the Bi-Fold Manual Boom Extension............................................................105 Installing/Removing 16 ft (4.9 m) Sections............................................................105 Installing the 16 ft (4.9 m) Sections.............................................................106 Removing the 16 ft (4.9 m) Sections...............................................................106 Boom Extension (Additional Equipment).................................................................106 Identification and Slinging Points................................................................106 Assembly Of Boom Extensions (Figure 4-82).............................................................107 Electrical Connection at the Boom Extension.......................................................107 Unfolding/Folding the Deflection Sheave on the 16 ft (4.9 m) Section..............................108 Positioning/Removing the Hoist Cable..............................................................109 Traveling with Hydraulic Luffing or Manually Offsettable Boom Extension and/or Inserts Erected....110 Adjustment Procedure for Stowage Brackets for Hydraulic Luffing Jib...............................110 Auxiliary Single-Sheave Boom Nose (Additional Equipment)..............................................111 Identification....................................................................................111 Installing/Removing Auxiliary Single-Sheave Boom Nose.............................................111 Removing the Auxiliary Single-Sheave Boom Nose....................................................112 Rigging The Auxiliary Single-Sheave Boom Nose.........................................................112 Rigging in Transport Position.....................................................................112 Rigging in Working Position.......................................................................113 Attaching and Removing Hoist Cable................................................................114 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose.................................114 Lifting Limit Switch..............................................................................114 Raising And Setting Down The Main Boom With Rigged Lattice Extension..................................115 Telescoping With Rigged Lattice Extension.............................................................115 Operating With The Lattice Extension..................................................................115 Procedure if the Permissible Wind Speed is Exceeded...............................................116 Monthly Maintenance Work..............................................................................116 SECTION 5.....................................................................................................119 Lubrication...............................................................................................119 SECTION 5.....................................................................................................121 LUBRICATION...............................................................................................121 General...............................................................................................121 Lubrication Intervals.................................................................................121 Arctic Conditions - Below -18°C (0°F).............................................................121 Arctic Conditions Down To -40°F...................................................................121 Surface Protection for Cylinder Rods..............................................................122 Wire Rope Lubrication.................................................................................122 Lubrication Points....................................................................................122 CraneLUBE.........................................................................................123 Safety............................................................................................123 Steering and Suspension...........................................................................124 Axles.............................................................................................126 Drive Train.......................................................................................128 Drive Train (continued)...........................................................................130 Turntable.........................................................................................132 Cab Tilt..........................................................................................134 Outriggers........................................................................................136 Boom..............................................................................................138 Boom (continued)..................................................................................140 Boom (continued)..................................................................................142 Hoist.............................................................................................144 Hydraulic.........................................................................................146 SECTION 6.....................................................................................................149 Maintenance Checklist.....................................................................................149 SECTION 6.....................................................................................................151 MAINTENANCE CHECKLIST.....................................................................................151 General...............................................................................................151 Instructions..........................................................................................151 Daily or 10 Hour Check List.......................................................................151
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