Grove Crane RT 865 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

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Grove Crane RT 865 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

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Grove Crane RT 865 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 196
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane RT 865 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FOREWORD:

This manual has been compiled to assist you in properly operating and
maintaining your Grove Crane.

• Before placing the crane in service. take time to thoroughly familiarize yourself
  with the contents of this manual. After all sections have been read and understood,
  retain the manual for future reference in a readily accessible location.
• The Grove Crane has been designed for maximum performance with minimum maintenance. With
  proper care, years of trouble-free service can be expected.
• Constant improvement and engineering progress makes it necessary that we reserve the
  right to make specification and equipment changes without notice.
• Engine operating procedures and routine maintenance procedures are supplied in a separate
  manual with each crane, and should be referred to for detailed information.
• Information in this manual does not replace federal, state, or local regulations, safety codes,
  or insurance requirements.
• Any reference to Krueger in this manual is to be used for general information only. For
  detailed operating instructions of the Krueger System, refer to the Krueger Operator’s
  Handbook.
• Changes from the first printing of this manual that have been made in the text are
  marked by a vertical bar ( I ) on the margin of the page opposite the change.
• In the event some text is removed, and is not replaced with new or changed material, a
  deletion arrow is used where the text was deleted.
• In the event there is a change in an illustration. a hand with a pointing finger
  will be used to point out where the change occurred.
• A CHANGE RECORD page is included as page iv herein. It is intended that the recipient
  of the changes keep this CHANGE RECORD updated as each change is received by him.

TABLE OF CONTENTS:

Grove Crane RT 865 Operator’s & Safety Handbook Manual – PDF DOWNLOAD

GENERAL
Page
INTRODUCTION 1-1
LIST OF SPECIFICATIONS 1-3
SECTION II
SAFETY PRECAUTIONS
GENERAL 2-1
TRAVEL OPERATION 2-10
CRANING OPERA TiON ~ 2-13
JIBS 2·38
WIRE ROPE AND SHEAVES 2·39
CONTROLLED FREE-FALL HOIST 2-44
ELECTRICAL HAZARDS 2-45
PERSONNEL PLATFORMS 2-60
COLD WEATHER OPERATION 2-61
DON’T FORGET 2-62
SECTION Ill
DESCRIPTION
GENERAL 3-1
MAJOR COMPONENTS AND SYSTEMS 3-1
Cab Assembly 3-1
Carrier Frame Assembly 3-1
Engine , 3-2
Fuel Tank 3-2
Drive Train 3-2
Axles 3·2
Steering System 3-3
Axle Oscillation Lockout System 3-3
Air System 3-3
Tire Inflation Kit , 3·3
ix
X
Page
Hydraulic System and Components 3-3
Reservoir 3-3
Hydraulic Oil Cooler 3-4
Pumps 3-4
Directional Control Valves 3-4
Hydraulic Boost Circuit : 3-4
Turntable Assembly and Swing Mechanism 3-5
Swing Motor 3-5
Swing Gearbox 3-5
Swing Brake 3-5
Boom Assembly 3-5
Swingaway Boom Extension 3-6
Swing/Boom Warning System 3-6
Main Hoist 3-6
Outrigger System 3-6
S\vivels 3-7
Electrical System 3 7
OPTIONAL SYSTEMS 3·7
Tow Winch 3-7
Heater 3-7
Defroster 3-7
Emergency Steer Pump 3-7
Rear Axle Lockout Override 3-8
Rear Wheels Not Centered Indicator 3-8
Backup Alarm 3-8
A-Frame Jib 3-8
Lattice Jib ~ 3-9
Outrigger Stabilizer Spin-Type Locks 3-9
Auxiliary Hoist 3-9
Controlled Free-Fall 3-9
ENGINE CONTROLS AND INDICATORS 3-11
Transmission Oil Temperature Gauge 3-11
Transmission Oil Pressure Gauge 3-14
Engine Oil Pressure Gauge 3-14
Engine Coolant Temperature Gauge 3-14
Engine Oil Pressure-Water Temperature Indicator (Optional) 3-14
Fuel Quantity Gauge 3-14
Voltmeter 3-15
Tachometer 3-15
Ignition Switch 3-15
Engine Emergency Stop Switch (GMC Only) 3-15
Page
GlowPlugSwitch iCATOniy) , 3-15
Quick Start Switch (Optional) 3-16
Foot Throttle Pedal , 3-16
Hand Throttln 3-16
Hourmeter 3-16
ACCESSORY CONTROLS ANO IND;CATORS 3-16
Horn Button , 3-16
Tum Signal/Four-Way Flasher Switches 3-H
lijghts Switch 3·-‘i 7
Windshield Wiper;Washer Switch 3·17
Ventilating Fan J 17
J-leater Switch (Optional) 3-17
Heater Air Temperature Contro! (Optional) 3-18
Defroster Switch {Optional) _ 3-18
Side Console light , 3-18
Beacon Light Switch {Optional) 3-18
Boom light Switch (Optional} 3-18
Cab Domelight , 3-18
Spotlight {Optionai) 3-18
Skylight Wiper (Optional) 3-19
CRANE CONTROLS Ar Jo ;NOICATORS 3-19
Dual Air Pressure Gauge , , 3-19
low Air Pressure fndicator , , 3-19
Foot Brake Pf)dal , , 3-19
Parking Brake Control , 3-19
Brake On Indicator , , , 3-19
T -ansmission Selector Control Levers 3-20
Transmission Seiactio,1 Switch 3-20
Emergen,;y Steer Activated Indicator (OptionaO :~-20
Rear Steer Control l ever 3-20
Rear Wheeis Not Centered !ndicator (Optional) 3-20
Axle Lockout Switch {Optional) 3-21
Ax!e lockout Override indicator (Optional) 3·21
Swing Control lever 3-2 ‘I
Swing Brake Pedal 3· 21
Swing Brake Switch 3-21
Positive Swing lock Control Handle ,3-22
Swing/Boom Warning Indicator , 3-22
Te!escupe Control levers 3-22
Boom Lift Control lfftrer 3-22
Boom Lift Gontrni’ Pedal 3-23
Xl
Page
Auxiliary Hoist Control Lever (Optional} 3-23
Main Hoist Control Lever 3-23
Hoist Speed Selector Switches 3-23
Free-Fall Control lever (Optional) 3-23
Hoist Rotation Indicators (Optional) 3-23
Krueger AP System 3-24
Outrigger Control Panel 3-24
Bubble Level Indicator 3-24
Hydraulic Oil Temperature Gauge 3-24
SECTION IV
OPERATING PROCEDURES
PRESTARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Signal and Running lights 4-1
Foot and Parking Brakes 4-1
Daily Lubrication 4· 1
Hydraulic Reservoir and Filter 4-2
Tires 4-2
Wire Rope 4-2
Hook Block 4-3
Air Cleaner 4-3
ENGINE OPERATION 4-3
Starting Ptocedure 4-4
Cold Weather Starting 4·5
Shutdown Procedure 4-6
Emergency Engine Shutdown 4-6
CRANE TRAVEL OPERATION 4-7
T raveling – General 4-7
Moving The Machine 4-9
Steering 4-10
Traveling – Forward 4-11
Traveling – Reverse 4-12
Four Wheel Drive Operation 4-12
GENERAL CRANE OPERATION 4-13
Pump Drive 4-13
xii
Page
Control Lever Operation ,, ,, 4-14
Pre I oad Check , , 4-14
USING YOUR LOAD CHART 4-15
CRANE FUNCTIONS _ 4-17
Setting The Outriggers , 4-18
Stowing The Outriggers , A-20
Swinging The Boom , ” 4-21
Elevating and Lowering The Boom , 4-22
Emergt!ncy Boom Operating Pro,;edures , 4-24
Telescoping The Boom 4-24
Power Pinned fly Section , , 4-26
lowering and Raising The Cab!e , , 4-29
Stowing and Parking , 4-30
OPTIONAL EQUIPMENT OPERATION , 4·31
Heater , , ” 4-31
Defroster , 4-31
Engine Quick Start System 4-31
ContrnUed Free-F ,;!L , 4-32
Hydraulic Test Panel , , 4-34
SECTION V
0Pf=R·ATIO 1AI AIDEC: ‘-‘ – 1\1 -· ,
GENERAL 5-1
KRUEGER LOAD MOMENT INOICATiNG {LMO SYSTEM 5-1
KRUEGER HAP AND HLAP SYSTEMS 5-1
CONTROL LEVER LOCKOUT SYSTEM 5-2
SECTlON VI
LUBRICATION
GENERAL , 6-1
LUBA I CANTS 6· 1
SYMBOL DESCR IPT~ON 6-2
Hydraulic Oil Recommendations 6-4
LUBR ICA Tf ON POINTS , 6-6
WIRE RO?E LUBR,CATION 6-20
xiii
Page
SECTION VII
SETUP AND INSTALLATION PROCEDURES
GENERAL 7-1
INSTALLING CABLE ON THE HOIST 7-1
CABLE REEVING 7-2
ERECTING AND STOWING THE 32-FOOT (9 75 M) SWINGAWAY BOOM
EXTENSION, 7-3
Erecting 7-3
Stowing 7-7
ERECTING AND STOWING THE A-FRAME JIB , 7-9
Erecting 7-9
Stowing 7-14
ERECTING THE A-FRAME JIB AFTER THE EXTENSION HAS BEEN
ERECTED 7-15
ERECTING THE EXTENSION AFTER THE A-FRAME JIB HAS BEEN
ERECTED 7-16
ERECTING AND STOWING THE MULTI-SECTION LATTICE JIB 7-16

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