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Grove Crane RT 880E Operator Manual 175-08 – PDF DOWNLOAD
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Description
Grove Crane RT 880E Operator Manual 175-08 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 880E Operator Manual 175-08 – PDF DOWNLOAD
Language : English
Pages : 132
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
Grove Crane RT 880E Operator Manual 175-08 – PDF DOWNLOAD
INTRODUCTION:
GENERAL:
- This manual has been compiled to assist you in properly operating and maintaining your Grove Crane.
- Before placing the crane in service, take time to thoroughly familiarize yourself with the contents
of this manual. After all sections have been read and understood, retain the manual for future
reference in a readily accessible location in the crane. - This Grove crane has been designed for maximum performance with minimum maintenance. With
proper care, years of trouble-free service can be expected. - Constant improvement and engineering progress makes it necessary that we reserve the right to make
specification and equipment changes without notice. - Engine operating procedures and routine maintenance procedures are supplied in a separate manual
with each crane, and should be referred to for detailed information. - Information in this manual does not replace federal, state, or local regulations, safety codes, or
insurance requirements.
SAFETY INFORMATION:
General:
- The importance of safe operation and maintenance cannot be over emphasized. Carelessness or neglect on the part of operators, job supervisors and planners, rigging personnel, and job site workers can result in their death or injury and costly damage to the crane and property.
- To alert personnel to hazardous operating practices and maintenance procedures, safety messages are used throughout the manual. Each safety message contains a safety alert symbol and a signal word to identify the hazard’s degree of seriousness.
- It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that MUST be followed during your daily routine. Safety is YOUR PRIMARY
RESPONSIBILITY, since any piece of equipment is only as safe AS THE PERSON AT THE
CONTROLS. - This information has been provided to assist in promoting a safe working atmosphere for yourself and those around you. It is not meant to cover every conceivable circumstance which could arise. It is intended to present basic safety precautions that should be followed in daily operation
- Because you, the operator, are the only part of the crane that can think and reason, your
responsibility is not lessened by the addition of operational aids or warning devices. Indeed, you
must guard against acquiring a false sense of security when using them. They are there to assist,
not direct the operation. Operational aids or warning devices can be mechanical, electrical,
electronic, or a combination thereof. They are subject to failure or misuse and should not be
relied upon in place of good operating practices. - You, the operator, are the only one who can be relied upon to assure the safety of yourself and
those around you. Be a PROFESSIONAL and follow the RULES of SAFETY. - REMEMBER, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for the safety of
yourself and those around you.
TABLE OF CONTENTS:
Grove Crane RT 880E Operator Manual 175-08 – PDF DOWNLOAD
See end of this Manual for Alphabetical Index................................................ 3 SECTION 1.................................................................................... 7 INTRODUCTION............................................................................. 7 General.............................................................................. 7 Noise/Vibration Test Results......................................................... 7 Noise Level Test Results Are As Follows:......................................... 7 Vibration Level Test Results Are As Follows:..................................... 7 New Owners....................................................................... 8 Serial Number Location (Figure 1-1).................................................. 8 SECTION 2.................................................................................... 13 SAFETY PRECAUTIONS....................................................................... 13 Diesel Engine Exhaust................................................................ 13 Battery Posts, Terminals, And Related Accessories.................................... 13 Safety Messages...................................................................... 14 General.......................................................................... 14 Safety Alert Symbol.............................................................. 14 Signal Words..................................................................... 14 General.............................................................................. 14 Operator’s Information............................................................... 14 Operational Aids..................................................................... 15 Operator’s Qualifications............................................................ 16 Crane Stability/Structural Strength.................................................. 16 Load Charts...................................................................... 17 Work Site........................................................................ 18 Lifting Operations............................................................... 18 Counterweight.................................................................... 19 Multiple Crane Lifts............................................................. 19 Load Moment Indicating (LMI) Systems................................................. 20 Two-Blocking......................................................................... 20 Work Area Definition System.......................................................... 20 Electrocution Hazard................................................................. 21 Set-Up and Operation................................................................. 21 Electrocution Hazard Devices......................................................... 22 Electrical Contact................................................................... 22 Special Operating Conditions and Equipment........................................... 23 Crushing Hazards..................................................................... 23 Personnel Handling................................................................... 24 Travel Operation..................................................................... 25 Accidents............................................................................ 25 Maintenance.......................................................................... 25 Service and Repairs.................................................................. 25 Lubrication.......................................................................... 26 Tires................................................................................ 26 Wire Rope............................................................................ 26 Sheaves.............................................................................. 27 Batteries............................................................................ 27 Work Practices....................................................................... 28 Crane Access..................................................................... 28 Job Preparation.................................................................. 28 Working.......................................................................... 28 Lifting.......................................................................... 29 Hand Signals......................................................................... 30 Shut-Down............................................................................ 30 Boom Extension/Jib................................................................... 30 Cold Weather Operation............................................................... 31 Temperature Effects On Hydraulic Cylinders........................................... 31 SECTION 3.................................................................................... 33 OPERATING CONTROLS AND PROCEDURES........................................................ 33 Controls And Indicators.............................................................. 34 Defroster Switch................................................................. 34 Hand Throttle Control............................................................ 34 Ignition Switch.................................................................. 34 Voltmeter........................................................................ 35 Transmission Oil Temperature Gauge............................................... 35 Heat Control Knob................................................................ 35 Fan Control Switch............................................................... 35 Park Brake Control Switch........................................................ 40 Air Conditioner Control Switch (Optional)........................................ 40 Swing Brake Control Switch....................................................... 40 Axle Differential Lock Control Switch (Optional)................................. 40 Drive Axle Selector Switch....................................................... 40 Cab Tilt Switch.................................................................. 40 Outrigger Control Switches....................................................... 40 Work Light Switch................................................................ 40 Headlights Switch................................................................ 40 Boom Lights Switch (Optional).................................................... 41 Hazard Lights Switch............................................................. 41 Two-Speed Swing Switch........................................................... 41 Fuel Gauge....................................................................... 41 Engine Diagnostics Switches...................................................... 41 Test Mode Switch............................................................. 41 Idle Switch.................................................................. 41 Engine Coolant Temperature Gauge................................................. 41 Tachometer....................................................................... 41 Crane Function Power Switch...................................................... 41 Outriggers Extend/Retract Switch................................................. 41 Load Moment Indicating (LMI) and Work Area Definition System Control Panel....... 41 Low Brake Pressure Indicator..................................................... 41 Transmission Service Indicator (XMSN)............................................ 42 Rear Steer Control Switch........................................................ 42 Auxiliary Hoist Speed Selector Switch (Optional)................................. 42 Swing Control Lever.............................................................. 42 Turn Signal Lever and Windshield Wiper/ Washer Controls.......................... 42 Bubble Level Indicator........................................................... 42 Cab Circulating Fan.............................................................. 42 Electrical System Diagnostic Indicator........................................... 42 Swing Brake Pedal................................................................ 42 Telescope Control Foot Pedal (Optional w/ Aux. Hoist)............................ 42 Windshield Wiper................................................................. 42 Defroster Fan.................................................................... 42 Service Brake Pedal.............................................................. 43 Spotlight (Optional)............................................................. 43 Foot Throttle Pedal.............................................................. 43 Transmission Shift Lever......................................................... 43 Turntable Lock Control (Pin Type)................................................ 43 Hoist Rotation Indicator - Main Hoist............................................ 43 Main Hoist Control Lever......................................................... 43 360 Degree Swing Lock Control (Positive Lock Type) (Optional).................... 43 Main Hoist Speed Selector Switch................................................. 43 Engine and System Diagnostic Connector (Not Shown)............................... 43 Water In Fuel Indicator.......................................................... 43 Throttle Mode Switch............................................................. 44 Seat Switch (Not Shown).......................................................... 44 Cab Dome Light................................................................... 44 Fire Extinguisher................................................................ 44 Boom Lift Control Lever.......................................................... 44 12 VDC Accessory Outlet.......................................................... 44 Telescope or Auxiliary Hoist Control Lever....................................... 44 Horn............................................................................. 44 Right Turn Signal Indicator...................................................... 44 Left Turn Signal Indicator....................................................... 44 Rear Wheels Not Centered Indicator............................................... 44 Hoist 3rd Wrap Indicator (Optional w/CE)......................................... 44 Engine Stop Indicator............................................................ 44 Engine Warning Indicator......................................................... 44 Engine Service Indicator......................................................... 45 Wait To Start Indicator.......................................................... 45 Armrest Switch (Not Shown)....................................................... 45 Low Steer Pressure Indicator (CE Option)......................................... 45 Hoist Rotation Indicator (Auxiliary Hoist) (Optional)............................ 45 Hour meter (Not Shown)........................................................... 45 Skylight Wiper (Not Shown)....................................................... 45 Backup Alarm (Not Shown)......................................................... 45 Boom Lift/Main Hoist Controller (Dual Axis Optional with CE)..................... 45 Telescope/Auxiliary Hoist/Swing Controller (Dual Axis Option).................... 45 Jib Stowage Controller........................................................... 45 LMI Internal Light Bar (Optional)................................................ 46 Operating Procedures................................................................. 46 Pre-Starting Checks.............................................................. 46 Fuel Supply.................................................................. 46 Engine Oil................................................................... 46 Engine Coolant............................................................... 46 Batteries.................................................................... 46 Signal and Running Lights.................................................... 46 Foot and Parking Brakes...................................................... 46 Daily Lubrication............................................................ 46 Hydraulic Reservoir and Filter............................................... 46 Tires........................................................................ 46 Wire Rope.................................................................... 46 Hook Block................................................................... 46 Air Cleaner.................................................................. 46 Cold Weather Operation........................................................... 47 Operation Below -40°C........................................................ 47 Engine Operation................................................................. 47 Starting Procedure........................................................... 47 Battery Disconnect Switch........................................................ 47 Warm Engine.................................................................. 47 Cold Engine.................................................................. 48 Idling the Engine............................................................ 48 Racing the Engine............................................................ 48 Shutdown Procedure........................................................... 48 Crane Travel Operation........................................................... 49 Traveling — General.......................................................... 49 Travel on Slopes............................................................. 49 Traveling with Elevated Boom................................................. 50 Traveling with Boom Extension and/or Inserts Erected......................... 50 33 ft (10.1 m)/56 ft (17.1 m) Extension.................................. 50 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 20 ft (6.1 m) Insert........ 51 33 ft (10.1 m) Extension Plus 40 ft (12.2 m) Insert...................... 51 Extended Travel.............................................................. 51 Traveling — Forward.......................................................... 51 Traveling — Reverse.......................................................... 52 Steering..................................................................... 52 Front Wheel Steering..................................................... 52 Rear Wheel Steering...................................................... 52 Four Wheel Steering...................................................... 52 Crabbing................................................................. 52 Four-Wheel Drive Operation................................................... 52 Differential Lock Operation (Optional)....................................... 53 General.................................................................. 53 Operation................................................................ 53 Axle Oscillation Lockouts Operation.......................................... 54 General Crane Operation.......................................................... 54 Pump Drive................................................................... 54 Control Lever Operation...................................................... 54 Preload Check................................................................ 54 Using Your Load Chart........................................................ 54 Proper Leveling of the Crane................................................. 55 Bubble Level Adjustment...................................................... 55 Crane Functions.............................................................. 56 Setting the Outriggers................................................... 56 Engaging the Mid-Extend Lock Pin......................................... 56 Stowing the Outriggers................................................... 56 Stowing the Mid-Extend Lock Pin.......................................... 57 Swinging the Boom (Single Axis Controller Option)........................ 57 Elevating and Lowering the Boom (Single Axis Controller Option).......... 57 Elevating the Boom....................................................... 57 Lowering the Boom........................................................ 57 Telescoping the Boom (Single Axis Controller Option)..................... 58 Extending the Boom....................................................... 58 Retracting the Boom...................................................... 58 Lowering and Raising the Hoist Cable (Single Axis Controller Option)..... 58 Lowering the Cable....................................................... 58 Raising the Cable........................................................ 58 Swinging the Boom (Dual Axis Controller Option).......................... 58 Elevating and Lowering the Boom (Dual Axis Controller Option)............ 59 Elevating the Boom....................................................... 59 Lowering the Boom........................................................ 59 Telescoping the Boom (Dual Axis Controller Option)....................... 59 Extending the Boom....................................................... 59 Retracting the Boom...................................................... 60 Hoist Speed Range Selection.............................................. 60 Operational Aids............................................................. 60 Load Moment Indicator (LMI) System....................................... 60 Control Lever Lockout System............................................. 60 Stowing and Parking.............................................................. 60 Unattended Crane................................................................. 61 SECTION 4.................................................................................... 63 SET-UP AND INSTALLATION.................................................................. 63 General.............................................................................. 63 Installing Cable On The Hoist........................................................ 63 Cable Reeving........................................................................ 64 Dead-End Rigging/Wedge Sockets....................................................... 65 Installing Wedge and Socket...................................................... 65 Counterweight and Auxiliary Hoist................................................ 71 Removal...................................................................... 71 Installation................................................................. 71 Counterweight Without Auxiliary Hoist............................................ 71 Removal...................................................................... 71 Installation................................................................. 74 Installing the Bi-Fold Manual Boom Extension......................................... 74 Checking the Transport Condition................................................. 74 Transport condition with lattice extension folded at the side................ 75 If 23 ft (7 m) section and 33 ft (10.1 m) section are folded at the side:.... 75 If the 23 ft (7 m) section only is folded at the side:....................... 75 Boom Extension Erecting and Stowing Procedure........................................ 77 General Warnings................................................................. 77 Preparing the Crane for Boom Extension Erection Procedure........................ 77 Requirements for Boom Extension Erection..................................... 77 Requirements for Stowing the Boom Extension.................................. 77 Securing Lattice Extension With Tag Line (Rope).......................... 77 Erecting Procedure............................................................... 77 33 ft (10.1 m) Boom Extension................................................ 77 Relieving the Load on Bearing Points..................................... 80 56 ft (17.1 m) Boom Extension................................................ 82 Stowing Procedure................................................................ 83 56 ft (17.1 m) Boom Extension................................................ 83 33 ft (10.1 m) Boom Extension................................................ 84 Raising and Lowering the Hydraulic Boom Extension................................ 87 When erecting................................................................ 87 During operation............................................................. 87 Transportation on a Separate Vehicle............................................. 87 Lifting Limit Switch on the Lattice Extension.................................... 87 Overriding Connection on Main Boom........................................... 87 On 33 ft (10.1 m) swingaway lattice extension Figure 4-53.................... 88 On the 56 ft (17.1 m) Two-Stage Swingaway Lattice Extension.................. 88 Folding Out/In the Deflection Sheaves on the 33 ft (10.1 m) Section.............. 88 Folding Rear Deflection Sheave............................................... 88 Folding Out Deflection Sheave Figure 4-56.................................... 89 Folding In Deflection Sheave................................................. 89 Positioning/Remove the Hoist Cable............................................... 89 Removing Hoist Cable......................................................... 89 Setting the Folding Swingaway Extension Offset Figure 4-58....................... 89 Removing the Bi-Fold Manual Boom Extension........................................... 91 Assembly Of Boom Extensions.......................................................... 91 Installing/Removing 20 ft (6.1 m) Sections....................................... 92 Installing the 20 ft (6.1 m) Sections........................................ 92 Removing the 20 ft (6.1 m) Sections.......................................... 92 Identification and Slinging Points............................................... 93 Identification............................................................... 93 Serial numbers on the 20 ft (6.1 m) sections................................. 93 Slinging Points.............................................................. 93 Electrical Connection at the Boom Inserts........................................ 94 Electrical Connection — Transport Configuration.............................. 94 Electrical Connection — 76 ft (23.2 m) Boom Extension........................ 95 Electrical Connection — 96 ft (29.3 m) Boom Extension........................ 95 Installing/Removing the Hoist Cable.............................................. 95 Installing Hoist Cable....................................................... 95 Removing Hoist Cable......................................................... 95 Traveling with Boom Extension and/ or Inserts Erected................................ 96 33 ft (10.1 m)/56 ft (17.1 m) Extension.......................................... 96 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 20 ft (6.1 m) Insert................ 96 33 ft (10.1 m) Extension Plus 40 ft (12.2 m) Insert.............................. 96 Auxiliary Single-Sheave Boom Nose (Additional Equipment)............................. 97 Identification................................................................... 97 Removing the Auxiliary Single-Sheave Boom Nose................................... 97 Installing the Auxiliary Single-Sheave Boom Nose................................. 97 Rigging in Working Position...................................................... 98 Attaching and Removing Hoist Cable............................................... 98 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose................ 98 Lifting Limit Switch............................................................. 99 In Operation................................................................. 99 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose................ 99 Raising And Setting Down The Main Boom With Rigged Lattice Extension................. 99 Telescoping With Rigged Lattice Extension............................................ 99 Operating With The Lattice Extension................................................. 99 Procedure if the Permissible Wind Speed is Exceeded.............................. 99 Monthly Maintenance Work.............................................................100 Pins.............................................................................100 SECTION 5....................................................................................101 LUBRICATION..............................................................................101 General..............................................................................101 Lubrication Intervals................................................................101 Arctic Conditions....................................................................101 Arctic Conditions - Below -18°C (0°F)............................................101 Arctic Conditions Down To -40°F..................................................102 All Weather Package and Lubricants...........................................102 Standard Lubricants Package..................................................102 Surface Protection for Cylinder Rods.................................................102 Wire Rope Lubrication................................................................102 Lubrication Points...................................................................103 CraneLUBE........................................................................103 Safety...........................................................................103 Steering and Suspension..........................................................104 Axles............................................................................106 Drive Train......................................................................108 Drive Train (continued)..........................................................110 Turntable........................................................................112 Cab Tilt.........................................................................114 Outriggers.......................................................................116 Boom.............................................................................118 Boom (continued).................................................................120 Boom (continued).................................................................122 Hoist............................................................................124 Hydraulic........................................................................126 SECTION 6....................................................................................129 MAINTENANCE CHECKLIST....................................................................129 General..............................................................................129 Instructions.........................................................................129 Daily or 10 Hour Check List......................................................129 Weekly or 50 Hour Check List.....................................................130
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