Grove Crane RT 880E Operator Manual – PDF DOWNLOAD

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Grove Crane RT 880E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT 880E Operator Manual – PDF DOWNLOAD

Language : English
Pages : 166
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane RT 880E Operator Manual – PDF DOWNLOAD

TABLE OF CONTENTS 5
SECTION 1 11
Introduction 11
Customer Support 11
New Owners 11
General 11
Noise/Vibration Test Results 12
Noise Level Test Results 12
Vibration Level Test Results 12
Serial Number Location 12
List of Specifications 17
General 17
Dimensions 17
Capacities 17
Torque Converter/Transmission 17
Engine 17
Cummins QSB6 7 17
Axles 17
Brakes 17
Wheels and Tires 17
Swing Gearbox 17
Boom 17
Swivel Assembly 17
Hydraulic Pumps 18
Pump #1 18
Pump #2 18
Hoists 18
SECTION 2 19
Safety Precautions 19
Safety Messages 19
General 19
Safety Alert Symbol 20
Signal Words 20
General 20
Accidents 20
Operator Information 20
Operator Qualifications 21
Operational Aids 22
Rated Capacity Limiter (RCL) Systems (If Equipped) 22
Anti-Two-Blocking Device 22
Working Area Limiter (If Equipped) 23
Crane Stability/Structural Strength 23
Load Charts 24
Work Site 24
Wind Forces 24
Lifting Operations 25
Counterweight 26
Outrigger Lift Off 26
Multiple Crane Lifts 26
Pile Driving and Extracting 27
Crane Equipment 27
Crane Inspection 27
Electrocution Hazard 27
Set-Up and Operation 29
Electrocution Hazard Devices 29
Electrical Contact 30
Special Operating Conditions and Equipment 30
Personnel Handling 30
Environmental Protection 31
Maintenance 31
Service and Repairs 32
Lubrication 33
Tires 33
Wire Rope 33
Sheaves 34
Batteries 35
Engine 35
Transporting the Crane 35
Travel Operation 36
Work Practices 37
Personal Considerations 37
Crane Access 37
Job Preparation 37
Working 37
Lifting 38
Hand Signals 39
Boom Extension 41
Parking and Securing 41
Shut-Down 41
Cold Weather Operation 41
Temperature Effects on Hook Blocks 42
Temperature Effects on Hydraulic Cylinders 42
Model specific Information 43
Access Platform Hand Rail 44
Overload Inspection 44
Boom Inspection 45
Superstructure Inspection 47
Carrier Inspection 49
SECTION 3 51
Operating Controls and Procedures 51
Controls and Indicators 52
Steering column/Dash 52
Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls 53
Steering Column Tilt Lever 53
Park Brake Control Switch 53
Headlights Switch 53
Drive Axle Selector Switch 53
Hazard Lights Switch 53
Engine Diagnostics Switches 53
Engine Diagnostic and Engine Speed Control Switches 54
Engine Diagnostic/Speed Control Switch 54
Increment/Decrement Switch 54
Ignition Switch 54
Transmission Shift Lever 54
Cab Overhead Controls 55
Skylight Window Latch 55
Skylight Wiper and Wiper Motor 55
Skylight Sunscreen 55
Dome Light 55
Cab Circulating Fan 55
Right Side Window Latch 55
Overhead Control Panel 55
Heater/Air Conditioner Fan Switch 55
Heater Control Switch 55
Air Conditioner Switch 56
Skylight Wiper Switch 56
Panel Dimmer Switch 56
Work Lights Switch 56
Boom Lights Switch (Optional) 56
Crane Function Power Switch 56
Exhaust System Cleaning Switch 57
Steering Column Indicator and Gauge Display 58
Swing Brake Engaged 59
Parking Brake Engaged 59
Light Malfunction 59
Emergency Stop 59
Hydraulic Oil High Temperature 59
Transmission Warning 59
Low Steer Pressure (Optional on CE Units) 59
Left Turn Signal Indicator 59
Low Brake Pressure 59
Electronic Module Indicator 59
Electronic System Diagnostic 59
LCD Display 60
Engine Stop 60
Engine Warning 60
Exhaust System Cleaning Indicator 60
Right Turn Signal Indicator 60
Inhibit Exhaust System Cleaning Indicator 60
Diesel Exhaust Fluid Indicator 61
High Exhaust System Temperature Indicator 61
Engine Wait-to-Start Indicator 61
Four-Wheel Drive Engaged Indicator 61
Axle Differential Locked Indicator 61
Rear Wheels Not Centered Indicator 61
Engine Coolant Temperature Gauge 61
Fuel Gauge 62
Low Fuel Level 62
Battery Charge Indicator 62
Voltmeter 62
Tachometer 62
DEF Tank Level/Gauge 62
Control Seat Assembly – Single Axis 63
Main Hoist Control (Single Axis Option) 63
Boom Lift Control (Single Axis Option) 63
Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown) 63
Main Hoist Speed Selector Switch 63
Telescope or Auxiliary Hoist Control (Single Axis Option) 64
Swing Control (Single Axis Option) 64
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown) 64
Auxiliary Hoist Speed Selector Switch (Optional) 64
Rear Steer Switch 64
Swing Brake Control Switch 64
Axle Differential Lock Control Switch (Optional) 65
Cab Door Release 65
Seat Back Adjustment 65
A/C Heater, Climate Control 65
Seat Slide Lever 65
Seat Frame Slide Lever 65
Armrest Adjustment 65
Hoist Rotation Indicators 65
Cab Tilt Switch 65
Two-Speed Swing Switch 65
Armrest Switch (Not Shown) 65
Seat Switch (Not Shown) 65
Side Control Panel 66
Rated Capacity Limiter and Work Area Definition System Control Panel 66
RCL Bypass Switch 66
Emergency Stop Switch 66
Transmission Oil Temperature Gauge 66
Turntable Pin Swing Lock Control 66
12V Receptacle 67
Diagnostic Connector 67
Bubble Level Indicator 67
Hoist Third Wrap Indicator (Optional— Standard on CE) 67
Cold Weather Indicator (Optional) 67
Ambient Temperature LED Indicator 67
Outrigger Control 67
Cab Outrigger Control 68
Extend/Retract Switch 68
Outrigger Selector Switches 68
Foot Pedal Controls 68
360° Swing Lock Pedal 68
Swing Brake Pedal 68
Telescope Control Foot Pedal (Optional) 68
Service Brake Foot Pedal 68
Foot Throttle Pedal 68
Miscellaneous Controls and Indicators 68
Fuse Panel 68
Buzzer 68
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes) 69
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes) 69
RCL Internal Light Bar (Optional) (Not Shown) 70
Strobe Light or Beacon (Optional) (Not Shown) 70
Backup Alarm (Not Shown) 70
Emergency Exit 70
Operating Procedures 70
Pre-Starting Checks 70
Fuel Supply 70
Engine Oil 70
Engine Coolant 70
Batteries 70
Signal and Running Lights 70
Foot and Parking Brakes 70
Daily Lubrication 70
Hydraulic Reservoir and Filter 70
Tires 70
Hoist Rope 71
Hook Block 71
Air Cleaner 71
Cold Weather Operation 71
Component Coolant Heater 71
Radiator Shutters 72
Auxiliary Cab Heater 72
Air Diverter 72
Super Capacitor 72
Operation Below -40°C (-40°F) 73
Crane Warm-up Procedures 73
Engine 73
Transmission 73
Hoist 74
Swing Drive and Turntable Bearing 74
Axles 74
Hydraulic Oil System 74
Engine Operation 74
Starting Procedure 74
Warm Engine 75
Cold Engine 75
Idling the Engine 76
Racing the Engine 76
Shutdown Procedure 76
Transporting the Crane 76
Crane Travel Operation 76
Traveling — General 76
Traveling — Towing/Pulling 77
Traveling — Being Towed/Pulled 78
Travel on Slopes 78
Traveling with Elevated Boom 79
Traveling with Boom Extension and/or Inserts Erected 79
33 ft (10 1 m)/56 ft (17 1 m) Extension 79
33 ft (10 1 m)/56 ft (17 1 m) Extension Plus 20 ft (6 1 m) Insert 79
33 ft (10 1 m) Extension Plus 40 ft (12 2 m) Insert 80
Extended Travel 80
Traveling — Forward 80
Traveling — Reverse 81
Steering 81
Front Wheel Steering 81
Rear Wheel Steering 81
Four Wheel Steering 81
Crabbing 81
Four-Wheel Drive Operation 81
Differential Lock Operation (Optional) 82
General 82
Operation 82
Axle Oscillation Lockouts Operation 83
General Crane Operation 83
Pump Drive 83
Control Lever Operation 83
Preload Check 83
Using Your Load Chart 84
Proper Leveling of the Crane 84
Bubble Level Adjustment 84
Crane Functions 85
Setting the Outriggers 85
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 85
Engaging the Mid-Extend Lock Pin 86
Stowing the Outriggers 86
Stowing the Mid-Extend Lock Pin 86
Swinging the Boom 87
Elevating the Boom 87
Lowering the Boom 87
Extending the Boom 87
Retracting the Boom 88
Lowering and Raising the Hoist Cable 88
Lowering the Cable 88
Raising the Cable 88
Hoist Speed Range Selection 88
SECTION 4 91
Set-Up and Installation 91
General 91
Installing Cable on the Hoist 91
Cable Reeving 92
Boom Cable Reeving 92
Dead-End Rigging/Wedge Sockets 93
Installing Wedge and Socket 93
Counterweight and Auxiliary Hoist 99
Removal 99
Installation 99
Counterweight without Auxiliary Hoist 99
Removal 99
Installation 102
Installing the Bi-Fold Manual Boom Extension 102
Checking the Transport Condition 102
Transport condition with lattice extension folded at the side 103
If 23 ft (7 m) section and 33 ft (10 1 m) section are folded at the side: 103
If the 23 ft (7 m) section only is folded at the side: 103
Assembly of Boom Extensions 105
General Warnings 105
Preparing the Crane for Boom Extension Erection Procedure 105
Requirements for Boom Extension Erection 105
Requirements for Stowing the Boom Extension 105
Securing Extension with Tag Line (Rope) 105
Erecting Procedure 105
33 ft (10 1 m) Boom Extension 105
Relieving the Load on Bearing Points 109
56 ft (17 1 m) Boom Extension 110
Stowing Procedure 111
56 ft (17 1 m) Boom Extension 111
33 ft (10 1 m) Boom Extension 112
Transportation on a Separate Vehicle 115
Lifting Limit Switch on the Extension 115
Overriding Connection on Main Boom 115
On 33 ft (10 1 m) swingaway extension (Figure 4-54) 115
On the 56 ft (17 1 m) Two-Stage Swingaway Extension 116
Folding Out/In the Deflection Sheave on the 33 ft (10 1 m) Section 116
Folding Rear Deflection Sheave 116
Folding Out Deflection Sheave 116
Folding In Deflection Sheave 116
Positioning/Remove the Hoist Cable 117
Removing Hoist Cable 117
Setting the Folding Swingaway Extension Offset 117
Removing the Bi-Fold Manual Boom Extension 118
Assembly of Boom Inserts 119
Installing/Removing 20 ft (6 1 m) Boom Insert 120
Installing the 20 ft (6 1 m) Sections 120
Removing the 20 ft (6 1 m) Sections 120
Identification and Slinging Points 120
Identification 120
Serial numbers on the 20 ft (6 1 m) sections 120
Slinging Points 121
Electrical Connection at the Boom Inserts 122
Electrical Connection — Transport Configuration 122
Electrical Connection — 76 ft (23 2 m) Boom Extension 122
Establishing a Connection 122
Disconnecting 122
Electrical Connection — 96 ft (29 3 m) Boom Extension 122
Establishing a Connection 122
Disconnecting 122
Installing/Removing the Hoist Cable 122
Installing Hoist Cable 123
Removing Hoist Cable 123
Traveling with Manually Offsettable Boom Extension and/or Inserts Erected 124
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 124
Identification 124
Removing the Auxiliary Single-Sheave Boom Nose 124
Installing the Auxiliary Single-Sheave Boom Nose 124
Attaching and Removing Hoist Cable 125
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 125
Lifting Limit Switch 125
In Operation 125
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 125
Raising and Lowering the Main Boom with Rigged Boom Extension 125
Telescoping with Rigged Extension 125
Operating with the Boom Extension 125
Procedure if the Permissible Wind Speed is Exceeded 126
Monthly Maintenance Work 126
Pins 126
SECTION 5 127
Lubrication 127
General 127
Environmental Protection 127
Lubrication Intervals 127
Standard Lubricants 128
Arctic Lubricants and Conditions 129
Temperatures Below -9°C (15°F) 129
Cold Weather Package and Lubricants 129
Surface Protection for Cylinder Rods 132
Wire Rope Lubrication 132
Lubrication Points 133
CraneLUBE 133
Safety 133
Steering and Suspension 134
Axles 136
Drive Train 138
Drive Train (continued) 141
Turntable 143
Cab Tilt 145
Outriggers 147
Boom 149
Boom (continued) 151
Boom (continued) 153
Hoist 155
Hydraulic 157
Diesel Exhaust Fluid (DEF) 159
SECTION 6 161
Maintenance Checklist 161
General 161
Instructions 161
Daily or 10 Hour Check List 161
Weekly or 50 Hour Check List 162
Alphabetical Index 163

Customer Support: [email protected]

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