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Grove Crane RT 890E Supplement Operator Manual 307-05 – PDF DOWNLOAD
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Description
Grove Crane RT 890E Supplement Operator Manual 307-05 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 890E Supplement Operator Manual 307-05 – PDF DOWNLOAD
Language : English
Pages : 176
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
Customer Support: [email protected]
DESCRIPTION:
Grove Crane RT 890E Supplement Operator Manual 307-05 – PDF DOWNLOAD
SAFETY MESSAGES:
General:
- The importance of safe operation and maintenance cannot be over emphasized. Carelessness or neglect on the part of operators, job supervisors and planners, rigging personnel, and job site workers can result in their death or injury and costly damage to the crane and property.
- To alert personnel to hazardous operating practices and maintenance procedures, safety messages are used throughout the manual. Each safety message contains a safety alert symbol and a signal word to identify the hazard’s degree of seriousness.
- It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that MUST be followed during your daily routine. Safety is YOUR PRIMARY
RESPONSIBILITY, since any piece of equipment is only as safe AS THE PERSON AT THE
CONTROLS. - This information has been provided to assist in promoting a safe working atmosphere for yourself and those around you. It is not meant to cover every conceivable circumstance which could arise. It is intended to present basic safety precautions that should be followed in daily operation
- Because you, the operator, are the only part of the crane that can think and reason, your
responsibility is not lessened by the addition of operational aids or warning devices. Indeed, you
must guard against acquiring a false sense of security when using them. They are there to assist,
not direct the operation. Operational aids or warning devices can be mechanical, electrical,
electronic, or a combination thereof. They are subject to failure or misuse and should not be
relied upon in place of good operating practices. - You, the operator, are the only one who can be relied upon to assure the safety of yourself and
those around you. Be a PROFESSIONAL and follow the RULES of SAFETY. - REMEMBER, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for the safety of
yourself and those around you.
TABLE OF CONTENTS:
Grove Crane RT 890E Supplement Operator Manual 307-05 – PDF DOWNLOAD
IPC304647 RT890E4 OM_SM CTRL472-00_Supplement......................................................................... 1 Telescope Cylinder Charge System.................................................................................. 5 Boom Retraction due to Thermal Contraction.................................................................... 5 Operation..................................................................................................... 5 Telescope Cylinder Charge Valve Manifold...................................................................... 6 Description............................................................................................... 6 Maintenance............................................................................................... 6 Removal............................................................................................... 6 Installation.......................................................................................... 6 OPERATOR.............................................................................................................. 11 Front Matter...................................................................................................... 13 Table of Contents................................................................................................. 15 SECTION 1......................................................................................................... 21 Introduction.................................................................................................. 21 Customer Support.......................................................................................... 21 New Owners............................................................................................ 21 General................................................................................................... 21 Noise/Vibration Test Results.............................................................................. 21 Noise Level Test Results.............................................................................. 21 Vibration Level Test Results.......................................................................... 22 Serial Number Location.................................................................................... 22 SECTION 2......................................................................................................... 25 Safety Precautions............................................................................................ 25 Safety Messages........................................................................................... 25 General............................................................................................... 25 Safety Alert Symbol................................................................................... 26 Signal Words.......................................................................................... 26 General................................................................................................... 26 Accidents................................................................................................. 26 Operator’s Information.................................................................................... 26 Operator’s Qualifications................................................................................. 27 Operational Aids.......................................................................................... 28 Load Moment Indication (LMI) Systems (If Equipped).................................................... 28 Anti-Two-Blocking Device.............................................................................. 28 Work Area Definition System (WADS) (If Equipped)...................................................... 29 Crane Stability/Structural Strength....................................................................... 29 Load Charts........................................................................................... 30 Work Site............................................................................................. 30 Wind Forces........................................................................................... 30 Lifting Operations.................................................................................... 31 Counterweight......................................................................................... 32 Outrigger Lift Off.................................................................................... 32 Multiple Crane Lifts.................................................................................. 32 Electrocution Hazard...................................................................................... 33 Set-Up and Operation.................................................................................. 34 Electrocution Hazard Devices.......................................................................... 34 Electrical Contact.................................................................................... 35 Special Operating Conditions and Equipment............................................................ 35 Personnel Handling........................................................................................ 35 Environmental Protection.................................................................................. 36 Maintenance............................................................................................... 36 Service and Repairs................................................................................... 37 Lubrication........................................................................................... 37 Tires................................................................................................. 38 Wire Rope............................................................................................. 38 Sheaves............................................................................................... 39 Batteries............................................................................................. 40 Engine................................................................................................ 40 Transporting the Crane.................................................................................... 40 Travel Operation.......................................................................................... 40 Work Practices............................................................................................ 42 Personal Considerations............................................................................... 42 Crane Access.......................................................................................... 42 Job Preparation....................................................................................... 42 Working............................................................................................... 42 Lifting............................................................................................... 43 Hand Signals.......................................................................................... 44 Boom Extension............................................................................................ 46 Parking and Securing...................................................................................... 46 Shut-Down................................................................................................. 46 Cold Weather Operation.................................................................................... 46 Temperature Effects on Hook Blocks........................................................................ 47 Temperature Effects on Hydraulic Cylinders................................................................ 47 Model Specific Information................................................................................ 49 Overload Inspection....................................................................................... 49 Boom Inspection....................................................................................... 50 Superstructure Inspection............................................................................. 52 Carrier Inspection.................................................................................... 54 SECTION 3......................................................................................................... 57 Operating Controls and Procedures............................................................................. 57 Controls and Indicators................................................................................... 58 Steering column........................................................................................... 58 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls............................... 59 Steering Column Tilt Lever............................................................................ 59 Park Brake Control Switch............................................................................. 59 Headlights Switch..................................................................................... 59 Drive Axle Selector Switch............................................................................ 59 Hazard Lights Switch.................................................................................. 59 Engine Diagnostic and Engine Speed Control Switches................................................... 60 Engine Diagnostic/Speed Control Switch............................................................ 60 Increment/Decrement Switch........................................................................ 60 Ignition Switch....................................................................................... 60 Transmission Shift Lever.............................................................................. 60 Cab Overhead Controls..................................................................................... 61 Skylight Window Latch................................................................................. 61 Skylight Wiper and Wiper Motor........................................................................ 61 Skylight Sunscreen.................................................................................... 61 Dome Light............................................................................................ 61 Cab Circulating Fan................................................................................... 61 Right Side Window Latch............................................................................... 61 Overhead Control Panel.................................................................................... 61 Heater/Air Conditioner Fan Switch..................................................................... 61 Heater Control Switch................................................................................. 61 Air Conditioner Switch................................................................................ 62 Skylight Wiper Switch................................................................................. 62 Panel Dimmer Switch................................................................................... 62 Work Lights Switch.................................................................................... 62 Boom Lights Switch (Optional)......................................................................... 62 Crane Function Power Switch........................................................................... 62 DPF Regeneration Switch (Tier 4 Engines Only)......................................................... 62 Boom Inner Mid/Center Mid (IM/CM) Select Switch and Indicator......................................... 63 Boom Manual/Auto Switch............................................................................... 63 Boom A/B Mode Switch and Indicator.................................................................... 63 Steering Column Indicator and Gauge Display............................................................... 64 Swing Brake Engaged................................................................................... 65 Parking Brake Engaged................................................................................. 65 Light Malfunction..................................................................................... 65 Emergency Stop........................................................................................ 65 Hydraulic Oil High Temperature........................................................................ 65 Transmission Warning.................................................................................. 65 Low Steer Pressure (Optional on CE Units)............................................................. 65 Left Turn Signal Indicator............................................................................ 65 Low Brake Pressure.................................................................................... 65 Electronic Module Indicator........................................................................... 65 Electronic System Diagnostic.......................................................................... 65 LCD Display........................................................................................... 66 Engine Stop........................................................................................... 66 Engine Warning........................................................................................ 66 Diesel Particulate Filter (Tier 4 Engines Only)....................................................... 66 Right Turn Signal Indicator........................................................................... 66 Inhibit Regeneration.................................................................................. 66 Diesel Exhaust Fluid (Tier 4 Engines—2014 Only)....................................................... 67 High Exhaust System Temperature....................................................................... 67 Engine Wait-to-Start.................................................................................. 67 Four-Wheel Drive Engaged.............................................................................. 67 Axle Differential Locked.............................................................................. 67 Rear Wheels Not Centered Indicator.................................................................... 67 Engine Coolant Temperature Gauge...................................................................... 67 Fuel Gauge............................................................................................ 67 Low Fuel Level........................................................................................ 67 Battery Charge Indicator.............................................................................. 67 Voltmeter............................................................................................. 68 Tachometer............................................................................................ 68 Control Seat Assembly - Single Axis....................................................................... 69 Main Hoist Control (Single Axis Option)............................................................... 69 Boom Lift Control (Single Axis Option)................................................................ 69 Boom Lift and Main Hoist Control Lever (Dual Axis Option) (Not Shown)................................. 69 Main Hoist Speed Selector Switch...................................................................... 69 Telescope or Auxiliary Hoist Control (Single Axis Option)............................................. 70 Swing Control (Single Axis Option).................................................................... 70 Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option) (Not Shown)......... 70 Auxiliary Hoist Speed Selector Switch (Optional)...................................................... 70 Rear Steer Switch..................................................................................... 70 Swing Brake Control Switch............................................................................ 71 Axle Differential Lock Control Switch (Optional)...................................................... 71 Cab Door Release...................................................................................... 71 Seat Back Adjustment.................................................................................. 71 A/C Heater, Climate Control........................................................................... 71 Seat Slide Lever...................................................................................... 71 Seat/Frame Slide Lever................................................................................ 71 Armrest Adjustment.................................................................................... 71 Hoist Rotation Indicators............................................................................. 71 Cab Tilt Switch....................................................................................... 71 Luffing Jib Raise/Lower Switch (Optional)............................................................. 71 Luffing Jib On/Off Switch (Optional).................................................................. 71 Two-Speed Swing Switch................................................................................ 71 Armrest Switch (Not Shown)............................................................................ 71 Seat Switch (Not Shown)............................................................................... 72 Side Control Panel........................................................................................ 72 Load Moment Indicating (LMI) and Work Area Definition System Control Panel............................ 72 LMI Bypass Switch..................................................................................... 72 Emergency Stop Switch................................................................................. 72 Transmission Oil Temperature Gauge.................................................................... 72 Turntable Pin Swing Lock Control...................................................................... 72 12V Receptacle........................................................................................ 73 Diagnostic Connector.................................................................................. 73 Bubble Level Indicator................................................................................ 73 Hose Reel Brake Indicator............................................................................. 73 Boom Not Sync Indicator............................................................................... 73 Hoist Third Wrap Indicator (Optional—Standard in CE).................................................. 73 -20°F (-29°C) Indicator (Optional).................................................................... 73 Ambient Temperature LED Indicator..................................................................... 73 Outrigger Control......................................................................................... 74 Cab Outrigger Control................................................................................. 74 Extend/Retract Switch............................................................................. 74 Outrigger Selector Switches....................................................................... 74 Foot Pedal Controls....................................................................................... 74 360° Swing Lock Pedal................................................................................. 74 Swing Brake Pedal..................................................................................... 75 Telescope Control Foot Pedal (Optional)............................................................... 75 Service Brake Foot Pedal.............................................................................. 75 Foot Throttle Pedal................................................................................... 75 Miscellaneous Controls and Indicators..................................................................... 75 Fuse Panel............................................................................................ 75 Buzzer................................................................................................ 75 LMI Emergency Override Switch......................................................................... 75 LMI Internal Light Bar (Optional)..................................................................... 76 Strobe Light or Beacon (Optional) (Not Shown)......................................................... 76 Backup Alarm (Not Shown).............................................................................. 76 Emergency Exit........................................................................................ 76 Operating Procedures...................................................................................... 76 Pre-Starting Checks................................................................................... 76 Fuel Supply....................................................................................... 76 Engine Oil........................................................................................ 76 Engine Coolant.................................................................................... 76 Batteries......................................................................................... 76 Signal and Running Lights......................................................................... 76 Foot and Parking Brakes........................................................................... 76 Daily Lubrication................................................................................. 76 Hydraulic Reservoir and Filter.................................................................... 76 Tires............................................................................................. 76 Wire Rope......................................................................................... 76 Hook Block........................................................................................ 76 Air Cleaner....................................................................................... 76 Cold Weather Operation................................................................................ 76 Operation Below -40°F (-40°C)..................................................................... 77 Engine Operation...................................................................................... 77 Starting Procedure................................................................................ 77 Warm Engine................................................................................... 77 Cold Engine................................................................................... 78 Idling the Engine............................................................................. 78 Racing the Engine............................................................................. 78 Shutdown Procedure................................................................................ 78 Crane Travel Operation................................................................................ 78 Traveling — General............................................................................... 78 Travel on Slopes.................................................................................. 79 Traveling with Elevated Boom...................................................................... 80 Traveling with Boom Extension and/or Inserts Erected.............................................. 80 33 ft (10.1 m)/56 ft (17.1 m) Extension....................................................... 80 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 16 ft (4.9 m) Insert............................. 80 33 ft (10.1 m) Extension Plus 32 ft (9.8 m) Insert............................................ 81 Extended Travel................................................................................... 81 Traveling — Forward............................................................................... 81 Traveling — Reverse............................................................................... 81 Steering.......................................................................................... 82 Front Wheel Steering.......................................................................... 82 Rear Wheel Steering........................................................................... 82 Four Wheel Steering........................................................................... 82 Crabbing...................................................................................... 82 Four-Wheel Drive Operation........................................................................ 82 Differential Lock Operation (Optional)............................................................ 83 General....................................................................................... 83 Operation..................................................................................... 83 Axle Oscillation Lockouts Operation............................................................... 83 General Crane Operation............................................................................... 84 Pump Drive........................................................................................ 84 Control Lever Operation........................................................................... 84 Preload Check..................................................................................... 84 Using Your Load Chart............................................................................. 84 Proper Leveling of the Crane...................................................................... 85 Bubble Level Adjustment........................................................................... 85 Crane Functions................................................................................... 85 Setting the Outriggers........................................................................ 85 Outrigger Monitoring System (OMS) (Optional—Standard in North America)........................ 86 Engaging the Mid-Extend Lock Pin.............................................................. 86 Stowing the Outriggers........................................................................ 87 Stowing the Mid-Extend Lock Pin............................................................... 87 Swinging the Boom............................................................................. 87 Elevating the Boom............................................................................ 87 Lowering the Boom............................................................................. 88 Extending the Boom............................................................................ 88 Retracting the Boom........................................................................... 88 Lowering and Raising the Hoist Cable.......................................................... 88 Lowering the Cable............................................................................ 88 Raising the Cable............................................................................. 88 Hoist Speed Range Selection................................................................... 88 Raising and Lowering the Hydraulic Boom Extension................................................. 88 Raising the Hydraulic Boom Extension.......................................................... 89 Lowering the Hydraulic Boom Extension......................................................... 89 Operational Aids.................................................................................. 90 Load Moment Indicator (LMI) System............................................................ 90 Control Lever Lockout System.................................................................. 90 Stowing and Parking................................................................................... 90 Unattended Crane...................................................................................... 91 SECTION 4......................................................................................................... 93 Set-up and Installation....................................................................................... 93 General................................................................................................... 94 Installing Cable On The Hoist............................................................................. 94 Cable Reeving............................................................................................. 94 Dead-End Rigging/Wedge Sockets............................................................................ 95 Wedge Socket Installation............................................................................. 95 Counterweight and Auxiliary Hoist.....................................................................100 Removal...........................................................................................100 Installation......................................................................................100 Counterweight without Auxiliary Hoist.................................................................100 Removal...........................................................................................100 Installation......................................................................................103 Installing the Bi-Fold Manual Boom Extension..............................................................103 Checking the Transport Condition......................................................................105 If 23 ft (7 m) section and 33 ft (10.1 m) section are folded at the side:.........................105 If the 23 ft (7 m) section only is folded at the side:............................................105 Boom Extension Erecting and Stowing Procedure.............................................................105 General Warnings......................................................................................105 Preparing the Crane for Boom Extension Erection Procedure.............................................105 Requirements for Boom Extension Erection..........................................................105 Requirements for Stowing the Boom Extension.......................................................105 Securing Lattice Extension With Tag Line (Rope)...............................................106 Erecting Procedure....................................................................................106 33 ft (10.1 m) Boom Extension.....................................................................106 Relieving the Load on Bearing Points..........................................................110 56 ft (17.1 m) Boom Extension.....................................................................112 Stowing Procedure, Boom Extensions....................................................................113 Stowing 23 ft (7 m) Bi-fold Extension.............................................................113 33 ft (10.1 m) Lattice Boom Extension.............................................................114 Hose Drum for Hydraulic Luffing Boom Extension........................................................119 Locking Devices For Transportation................................................................119 Inserting Anti-Twist Device.......................................................................119 Removing Anti-Twist Device........................................................................119 Hydraulic Connection..............................................................................120 Position for Working with the Lattice Extension...................................................120 Position For Working With the Main Boom...........................................................120 Raising and Lowering the Hydraulic Boom Extension.....................................................120 When Erecting.....................................................................................120 During Operation..................................................................................120 Transportation on a Separate Vehicle..................................................................121 Connecting and Disconnecting the Hydraulic Boom Extension.............................................121 Connecting........................................................................................121 Establish a Hydraulic Connection Between the Lattice Extension and the Main Boom..............121 Disconnect the Hydraulic Connection Between the Lattice Extension and the Main Boom...........121 Establish an Electrical Connection Between the Lattice Extension and the Main Boom............123 Establish an Electrical Connection Between the Lattice Extension and Anti-Two Block Switch....123 Disconnect the Electrical Connection Between the Lattice Extension and the Main Boom..........123 Hydraulic Connection at the Boom Extension............................................................123 Transport Condition of the Connections............................................................123 At the 72 ft (22.0 m) Boom Extension..............................................................123 Establishing a Connection.....................................................................123 Disconnecting.................................................................................123 At the 89 ft (27 m) Boom Extension................................................................124 Establishing a Connection.....................................................................124 Disconnecting.................................................................................124 Lifting Limit Switch on the Lattice Extension.........................................................124 Overriding Connection on Main Boom................................................................124 On 33 ft (10.1 m) swingaway lattice extension (Figure 4-74).......................................124 On the 56 ft (17.1 m) Two-Stage Swingaway Lattice Extension.......................................124 Folding Out/In the Deflection Sheaves on the 33 ft (10.1 m) Section...................................125 Folding Rear Deflection Sheave....................................................................126 Folding Out Deflection Sheave.................................................................126 Folding In Deflection Sheave..................................................................126 Positioning/Remove the Hoist Cable....................................................................126 Positioning Hoist Cable...........................................................................126 Removing Hoist Cable..............................................................................126 Setting the Folding Swingaway Extension Offset........................................................126 Removing the Bi-Fold Manual Boom Extension................................................................128 Installing/Removing 16 ft (4.9 m) Sections................................................................128 Installing the 16 ft (4.9 m) Sections.................................................................129 Removing the 16 ft (4.9 m) Sections...................................................................129 Boom Extension Inserts (Additional Equipment).............................................................129 Identification........................................................................................129 Serial numbers on the 16 ft (4.9 m) sections......................................................129 Slinging Points.......................................................................................129 Installing/Removing 16 ft (4.9 m) Sections............................................................130 Installing the 16 ft (4.9 m) Sections.............................................................130 Removing the 16 ft (4.9 m) Sections...............................................................130 Electrical Connection at the Boom Extension Inserts...................................................131 Transport Condition of the Connection.............................................................131 At the 72 ft (22.0 m) Boom Extension..........................................................131 At the 89 ft (27.1 m) Boom Extension..........................................................131 Unfolding/Folding the Deflection Sheave on the 16 ft (4.9 m) Section..................................131 Folding Out Deflection Sheave.....................................................................132 Folding In Deflection Sheave......................................................................132 Positioning/Removing the Hoist Cable..................................................................132 Positioning Hoist Cable...........................................................................132 Removing Hoist Cable..............................................................................132 Traveling with Hydraulic Luffing or Manually Offsettable Boom Extension and/or Inserts Erected........133 Adjustment Procedure for Stowage Brackets for Hydraulic Luffing Jib...................................133 Auxiliary Single-Sheave Boom Nose (Additional Equipment)..................................................134 Identification........................................................................................134 Installing/Removing Auxiliary Single-Sheave Boom Nose.................................................134 Installing Auxiliary Single-Sheave Boom Nose......................................................134 Removing the Auxiliary Single-Sheave Boom Nose........................................................135 Rigging the Auxiliary Single-Sheave Boom Nose.............................................................135 Rigging in Transport Position.........................................................................135 Rigging in Working Position...........................................................................136 Attaching and Removing Hoist Cable....................................................................137 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose.....................................137 Lifting Limit Switch..................................................................................137 In Operation......................................................................................137 During Transport..................................................................................137 Raising and Setting Down the Main Boom with Rigged Extension..............................................138 Telescoping with Rigged Extension.........................................................................138 Procedure if the Permissible Wind Speed is Exceeded.......................................................138 Monthly Maintenance Work..................................................................................139 Pins..................................................................................................139 Lubricating Joint on 33 ft (10.1 m) Section...........................................................139 Lubricate the derricking cylinder in 33 ft (10.1 m) section...........................................139 SECTION 5.........................................................................................................141 Lubrication...................................................................................................141 General...................................................................................................141 Environmental Protection..................................................................................141 Lubrication Intervals.....................................................................................141 Standard Lubricants.......................................................................................142 Arctic Conditions.........................................................................................143 Below 0°F (-18°C).....................................................................................143 Down to -40°F (-40°C).................................................................................143 All Weather Package & Lubricants..................................................................143 Surface Protection for Cylinder Rods..................................................................144 Wire Rope Lubrication.....................................................................................144 Lubrication Points........................................................................................145 CraneLUBE.............................................................................................145 Safety................................................................................................145 Steering and Suspension...............................................................................146 Axles.................................................................................................148 Drive Train...........................................................................................150 Drive Train (continued)...............................................................................152 Turntable.............................................................................................154 Cab Tilt..............................................................................................156 Outriggers............................................................................................158 Boom..................................................................................................160 Boom (continued)......................................................................................162 Boom (continued)......................................................................................164 Hoist.................................................................................................166 Hydraulic.............................................................................................168 Accessing Boom Lubrication Points.....................................................................170 SECTION 6.........................................................................................................171 Maintenance Checklist.........................................................................................171 General...................................................................................................171 Instructions..............................................................................................171 Daily or 10 Hour Check List...........................................................................171 Weekly or 50 Hour Check List..........................................................................172
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
