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Grove Crane RT600E Operator’s Manual 461-00 – PDF DOWNLOAD
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Description
Grove Crane RT600E Operator’s Manual 461-00 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT600E Operator’s Manual 461-00 – PDF DOWNLOAD
Language : English
Pages : 124
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane RT600E Operator’s Manual 461-00 – PDF DOWNLOAD
INTRODUCTION:
- This handbook has been compiled to assist you in properly operating and maintaining your Grove
Crane. - Before placing the crane in service, take time to thoroughly familiarize yourself with the contents
of this manual. After all sections have been read and understood, retain the manual for future
reference in a readily accessible location. - The Grove Crane has been designed for maximum performance with minimum maintenance. With
proper care, years of trouble-free service can be expected. - Constant improvement and engineering progress makes it necessary that we reserve the right to make
specification and equipment changes without notice. - Grove and our Dealer Network want to ensure your satisfaction with our products and
customer support. Your local dealer is the best equipped and most knowledgeable to assist you for
parts, service and warranty issues. They have the facilities, parts, factory trained personnel, and
the information to assist you in a timely manner. We request that you first contact them for
assistance. If you feel you need factory assistance, please ask the dealer’s service
management to coordinate the contact on your behalf. - Engine operating procedures and routine maintenance procedures are supplied in a separate manual
with each crane, and should be referred to for detailed information. - Information in this manual does not replace federal, state, or local regulations, safety codes, or
insurance requirements.
TABLE OF CONTENTS:
Grove Crane RT600E Operator’s Manual 461-00 – PDF DOWNLOAD
SECTION 1.......................................................................................................................................................... 9 Introduction................................................................................................................................................... 9 General.................................................................................................................................................... 9 Noise/vibration Test Results............................................................................................................................... 9 Noise Level Test Results............................................................................................................................... 9 Vibration Level Test Results........................................................................................................................... 9 Customer Support....................................................................................................................................... 10 New Owners......................................................................................................................................... 10 Serial Number Location Figure 1-2.......................................................................................................................... 11 SECTION 2.......................................................................................................................................................... 15 Safety Precautions............................................................................................................................................. 15 Safety Messages............................................................................................................................................ 15 General................................................................................................................................................ 15 Safety Alert Symbol.................................................................................................................................... 16 Signal Words........................................................................................................................................... 16 General.................................................................................................................................................... 16 Accidents.................................................................................................................................................. 16 Operator’s Information..................................................................................................................................... 16 Operator’s Qualifications.................................................................................................................................. 17 Operational Aids........................................................................................................................................... 17 Load Moment Indication (LMI) Systems (If Equipped)..................................................................................................... 18 Anti-Two-Blocking Device............................................................................................................................... 18 Work Area Definition System (WADS) (If Equipped)....................................................................................................... 19 Crane Stability/Structural Strength........................................................................................................................ 19 Load Charts............................................................................................................................................ 20 Work Site.............................................................................................................................................. 20 Wind Forces............................................................................................................................................ 20 Lifting Operations..................................................................................................................................... 21 Counterweight.......................................................................................................................................... 22 Outrigger Lift Off..................................................................................................................................... 22 Multiple Crane Lifts................................................................................................................................... 22 Electrocution Hazard....................................................................................................................................... 22 Set-Up and Operation................................................................................................................................... 24 Electrocution Hazard Devices........................................................................................................................... 24 Electrical Contact..................................................................................................................................... 25 Special Operating Conditions and Equipment............................................................................................................. 25 Personnel Handling......................................................................................................................................... 25 Environmental Protection................................................................................................................................... 26 Maintenance................................................................................................................................................ 26 Service and Repairs.................................................................................................................................... 27 Lubrication............................................................................................................................................ 27 Tires.................................................................................................................................................. 28 Wire Rope.............................................................................................................................................. 28 Sheaves................................................................................................................................................ 29 Batteries.............................................................................................................................................. 30 Engine................................................................................................................................................. 30 Transporting the Crane..................................................................................................................................... 30 Travel Operation........................................................................................................................................... 30 Work Practices............................................................................................................................................. 31 Personal Considerations................................................................................................................................ 31 Crane Access........................................................................................................................................... 31 Job Preparation........................................................................................................................................ 32 Working................................................................................................................................................ 32 Lifting................................................................................................................................................ 33 Hand Signals........................................................................................................................................... 34 Boom Extension............................................................................................................................................. 36 Parking and Securing....................................................................................................................................... 36 Shut-Down.................................................................................................................................................. 36 Cold Weather Operation..................................................................................................................................... 36 Temperature Effects on Hook Blocks......................................................................................................................... 37 Temperature Effects on Hydraulic Cylinders................................................................................................................. 37 Overload Inspection........................................................................................................................................ 38 Boom Inspection........................................................................................................................................ 40 Superstructure Inspection.............................................................................................................................. 42 Carrier Inspection..................................................................................................................................... 44 SECTION 3.......................................................................................................................................................... 47 Operating Controls And Procedures.............................................................................................................................. 47 Controls And Indicators.................................................................................................................................... 48 Hand Throttle Control.................................................................................................................................. 48 Transmission Oil Temperature Gauge..................................................................................................................... 48 Fuel Gauge............................................................................................................................................. 48 Voltmeter.............................................................................................................................................. 48 Ignition Switch........................................................................................................................................ 48 Tachometer............................................................................................................................................. 48 Engine Coolant Temperature Gauge....................................................................................................................... 48 Foot Throttle Pedal.................................................................................................................................... 48 Crane Function Power Switch............................................................................................................................ 53 Transmission Shift Lever............................................................................................................................... 53 Telescope or Auxiliary Hoist Control Lever (Single Axis Option)........................................................................................ 53 Swing Control Lever (Single Axis Option)............................................................................................................... 53 Swing And Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option)...................................................................... 53 Water In Fuel Indicator................................................................................................................................ 53 Rear Steer Control Switch.............................................................................................................................. 53 Auxiliary Hoist Speed Selector Switch (Optional)....................................................................................................... 53 Boom Lift Control Lever (Single Axis Option)........................................................................................................... 54 Main Hoist Control Lever (Single Axis Option).......................................................................................................... 54 Boom Lift And Main Hoist Control Lever (Dual Axis Option).............................................................................................. 54 Telescope Control Foot Pedal (Optional)................................................................................................................ 54 Hoist Rotation Indicators.............................................................................................................................. 54 Drive Axle Selector Switch............................................................................................................................. 54 Outrigger Control Switches............................................................................................................................. 54 Outriggers Extend/Retract Switch....................................................................................................................... 54 Swing Brake Control Switch............................................................................................................................. 54 Swing Brake Pedal...................................................................................................................................... 54 Service Brake Foot Pedal............................................................................................................................... 54 Low Brake Pressure Indicator........................................................................................................................... 54 Park Brake Control Switch.............................................................................................................................. 55 Turntable Lock Control (Pin Type)...................................................................................................................... 55 360 Degree Swing Lock Control (Positive Lock Type) (Optional).......................................................................................... 55 Load Moment Indicating (LMI) and Work Area Definition System Control Panel............................................................................. 55 Low Steer Pressure Indicator (CE Units)................................................................................................................ 55 Transmission Service Indicator (XMSN).................................................................................................................. 55 Headlights Switch...................................................................................................................................... 55 Work Light Switch...................................................................................................................................... 55 Cab Circulating Fan.................................................................................................................................... 55 Horn................................................................................................................................................... 55 Hazard Lights Switch................................................................................................................................... 55 Boom Light Switch (Optional)........................................................................................................................... 55 Turn Signal Lever and Windshield Wiper/ Washer Controls................................................................................................ 55 Cab Dome Light......................................................................................................................................... 56 Skylight Wiper (Not Shown)............................................................................................................................. 56 Bubble Level Indicator................................................................................................................................. 56 Air Conditioner Control Switch (Optional).............................................................................................................. 56 Heat Control Knob...................................................................................................................................... 56 Fan Switch............................................................................................................................................. 56 Defroster Switch....................................................................................................................................... 56 Fire Extinguisher...................................................................................................................................... 56 Defroster Fan.......................................................................................................................................... 56 Windshield Wiper....................................................................................................................................... 56 Axle Differential Lock Control Switch (Optional)....................................................................................................... 56 Right Turn Signal Indicator............................................................................................................................ 56 Left Turn Signal Indicator............................................................................................................................. 56 Rear Wheels Not Centered Indicator..................................................................................................................... 56 Hydraulic Boost Switch................................................................................................................................. 57 Hoist 3rd Wrap Indicator (Optional CE Units)........................................................................................................... 57 Main Hoist Speed Selector Switch....................................................................................................................... 57 12 VDC Accessory Outlet................................................................................................................................ 57 Spotlight (Optional)................................................................................................................................... 57 Fuse Panel............................................................................................................................................. 57 Wait To Start Indicator................................................................................................................................ 57 Engine Diagnostics Switches............................................................................................................................ 57 Test Mode Switch................................................................................................................................... 57 Idle Switch........................................................................................................................................ 57 Engine Stop Indicator.................................................................................................................................. 57 Engine Warning Indicator............................................................................................................................... 57 Engine Service Indicator............................................................................................................................... 57 Throttle Mode Switch................................................................................................................................... 58 Electronic System Diagnostic Indicator................................................................................................................. 58 Work Light............................................................................................................................................. 58 -29°C Indicator (Optional)............................................................................................................................. 58 Driveline Retarder..................................................................................................................................... 58 Strobe Light or Beacon (Not Shown)..................................................................................................................... 58 LMI Lockout (All Units) and LMI Lockout Alarm (CE Units) (Not Shown)................................................................................... 58 Buzzer (Not Shown)..................................................................................................................................... 58 Hourmeter (Not Shown).................................................................................................................................. 58 Skylight Wiper (Not Shown)............................................................................................................................. 58 Backup Alarm (Not Shown)............................................................................................................................... 58 Data Link and Service Connector (Not Shown)............................................................................................................ 58 Anemometer (Not Shown)................................................................................................................................. 58 Emergency Exit......................................................................................................................................... 58 Operating Procedures....................................................................................................................................... 59 New Crane Conditioning................................................................................................................................. 59 Pre-Starting Checks.................................................................................................................................... 59 Fuel Supply........................................................................................................................................ 59 Engine Oil......................................................................................................................................... 59 Engine Coolant..................................................................................................................................... 59 Batteries.......................................................................................................................................... 59 Signal And Running Lights.......................................................................................................................... 59 Foot And Parking Brakes............................................................................................................................ 59 Daily Lubrication.................................................................................................................................. 59 Hydraulic Reservoir And Filter..................................................................................................................... 59 Tires.............................................................................................................................................. 59 Wire Rope.......................................................................................................................................... 59 Hook Block......................................................................................................................................... 59 Boom............................................................................................................................................... 59 Air Cleaner........................................................................................................................................ 59 Access Hole Covers (CE Units)...................................................................................................................... 59 Cold Weather Operation................................................................................................................................. 60 Operation Below -40°C.............................................................................................................................. 60 Operation Below -40°F.............................................................................................................................. 60 Battery Disconnect................................................................................................................................. 60 Engine Operation....................................................................................................................................... 60 Starting Procedure................................................................................................................................. 60 Warm Engine........................................................................................................................................ 60 Cold Engine........................................................................................................................................ 61 Cold Weather Starting.............................................................................................................................. 61 Idling The Engine.................................................................................................................................. 61 Racing The Engine.................................................................................................................................. 61 Shutdown Procedure................................................................................................................................. 62 Crane Travel Operation................................................................................................................................. 62 Traveling — General................................................................................................................................ 62 Traveling on Slopes................................................................................................................................ 62 Traveling with Elevated Boom....................................................................................................................... 63 Traveling with Boom Extension Erected.............................................................................................................. 63 Extended Travel.................................................................................................................................... 64 Traveling — Forward................................................................................................................................ 64 Traveling — Reverse................................................................................................................................ 64 Steering........................................................................................................................................... 64 Front Wheel Steering........................................................................................................................... 64 Rear Wheel Steering............................................................................................................................ 65 Four Wheel Steering............................................................................................................................ 65 Crabbing....................................................................................................................................... 65 Secondary Steering (CE Units).................................................................................................................. 65 Four-Wheel Drive Operation......................................................................................................................... 65 Differential Lock Operation (Optional)............................................................................................................. 65 General........................................................................................................................................ 66 Operation...................................................................................................................................... 66 Axle Oscillation Lockouts Operation................................................................................................................ 66 General Crane Operation................................................................................................................................ 67 Pump Drive......................................................................................................................................... 67 Setting The Park Brake When Crane Is On Outriggers................................................................................................. 67 Control Lever Operation............................................................................................................................ 67 Preload Check...................................................................................................................................... 67 Proper Leveling of the Crane....................................................................................................................... 67 Bubble Level Adjustment............................................................................................................................ 67 Using Your Load Chart.................................................................................................................................. 68 Crane Functions........................................................................................................................................ 69 Setting The Outriggers............................................................................................................................. 69 Outrigger Monitoring System (OMS) (Optional— Standard in North America)........................................................................ 70 Engaging The Mid-Extend Lock Pin............................................................................................................... 70 Stowing The Outriggers............................................................................................................................. 70 Stowing The Mid-Extend Lock Pin................................................................................................................ 71 Swinging The Boom (Single Axis Controller Option).................................................................................................. 71 Elevating The Boom (Single Axis Controller Option)................................................................................................. 71 Lowering The Boom (Single Axis Controller Option).................................................................................................. 71 Extending The Boom (Single Axis Controller Option)................................................................................................. 71 Retracting The Boom (Single Axis Controller Option)............................................................................................ 72 Extending and Retracting the Boom With the Telescope Control Pedal (Single Axis Controller Option)................................................. 72 Lowering And Raising The Hoist Cable (Single Axis Controller Option)............................................................................... 72 Lowering The Cable............................................................................................................................. 72 Raising The Cable.............................................................................................................................. 72 Hoist Speed Range Selection (Single Axis Controller Option)........................................................................................ 72 Swinging the Boom (Dual Axis Controller Option).................................................................................................... 72 Elevating the Boom (Dual Axis Controller Option)................................................................................................... 73 Lowering the Boom (Dual Axis Controller Option).................................................................................................... 73 Extending the Boom (Dual Axis Controller Option)............................................................................................... 73 Retracting the Boom (Dual Axis Controller Option).............................................................................................. 73 Extending and Retracting the Boom With the Telescope Control Pedal (Dual Axis Controller Option)............................................... 73 Lowering And Raising The Hoist Cable (Dual Axis Controller Option)................................................................................. 73 Lowering The Cable............................................................................................................................. 73 Raising The Cable.............................................................................................................................. 74 Pull the control lever back to MAIN HOIST UP or AUX HOIST UP, toward yourself, and hold until the hook or load is raised to the desired height..... 74 Hoist Speed Range Selection (Dual Axis Controller Option).......................................................................................... 74 Operational Aids................................................................................................................................... 74 Load Moment Indicator (LMI) System............................................................................................................. 74 LMI Boom Alarm (CE Units)...................................................................................................................... 74 Control Lever Lockout System........................................................................................................................... 74 Stowing And Parking.................................................................................................................................... 74 Unattended Crane....................................................................................................................................... 75 SECTION 4.......................................................................................................................................................... 77 Set-up And Installation Procedures............................................................................................................................. 77 General.................................................................................................................................................... 77 Installing Cable On The Hoist.......................................................................................................................... 77 Cable Reeving.............................................................................................................................................. 78 Dead-end Rigging/wedge Sockets............................................................................................................................. 82 Installing Wedge And Socket............................................................................................................................ 82 Dead-end Rigging....................................................................................................................................... 83 Erecting And Stowing The Swingaway Boom Extension.......................................................................................................... 84 General Warnings....................................................................................................................................... 84 Securing the Boom Extension with Tag Line (Rope)................................................................................................... 84 Erecting............................................................................................................................................... 84 Stowing................................................................................................................................................ 85 Setting The Offset..................................................................................................................................... 89 Changing Swingaway Boom Extension From Telescoping Type To Fixed Type.................................................................................. 89 Setting The Telescoping Swingaway Length............................................................................................................... 90 Extending.......................................................................................................................................... 90 Retracting......................................................................................................................................... 90 SECTION 5.......................................................................................................................................................... 91 Lubrication.................................................................................................................................................... 91 General.................................................................................................................................................... 91 Environmental Protection................................................................................................................................... 91 Lubrication Intervals...................................................................................................................................... 91 Arctic Conditions Below 0°F (-18°C).................................................................................................................... 91 Arctic Conditions Down To -40°F........................................................................................................................ 92 All Weather Package and Lubricants................................................................................................................. 92 Standard Lubricants Package........................................................................................................................ 92 Surface Protection for Cylinder Rods................................................................................................................... 92 Wire Rope Lubrication...................................................................................................................................... 93 lubrication points......................................................................................................................................... 94 CraneLUBE.............................................................................................................................................. 94 Safety................................................................................................................................................. 94 Steering and Suspension................................................................................................................................ 95 Axles.................................................................................................................................................. 97 Drive Train............................................................................................................................................ 99 Drive Train (continued)................................................................................................................................102 Turntable..............................................................................................................................................104 Outriggers.............................................................................................................................................106 Boom...................................................................................................................................................108 Boom (continued).......................................................................................................................................110 Hoist..................................................................................................................................................112 Hoist..................................................................................................................................................114 Hydraulic..............................................................................................................................................116 SECTION 6..........................................................................................................................................................119 Maintenance Checklist..........................................................................................................................................119 General....................................................................................................................................................119 Instructions...............................................................................................................................................119 Daily or 10 Hour Check List............................................................................................................................119 Weekly or 50 Hour Check List...........................................................................................................................120
IMAGES PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
