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Description
Grove Crane RT600E Operator’s Manual 486-02 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT600E Operator’s Manual 486-02 – PDF DOWNLOAD
Language : English
Pages : 152
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane RT600E Operator’s Manual 486-02 – PDF DOWNLOAD
INTRODUCTION:
- This handbook has been compiled to assist you in properly operating and maintaining your Grove
Crane. - Before placing the crane in service, take time to thoroughly familiarize yourself with the contents
of this manual. After all sections have been read and understood, retain the manual for future
reference in a readily accessible location. - The Grove Crane has been designed for maximum performance with minimum maintenance. With
proper care, years of trouble-free service can be expected. - Constant improvement and engineering progress make it necessary that we reserve the right to make
specification and equipment changes without notice. - Engine operating procedures and routine maintenance procedures are supplied in a separate manual
with each crane, and should be referred to for detailed information. - Information in this manual does not replace federal, state, or local regulations, safety codes, or
insurance requirements.
TABLE OF CONTENTS:
Grove Crane RT600E Operator’s Manual 486-02 – PDF DOWNLOAD
SECTION 1...................................................................................................................................................................................................................................................................... 11 Introduction............................................................................................................................................................................................................................................................... 11 General................................................................................................................................................................................................................................................................ 11 List Of Specifications................................................................................................................................................................................................................................................. 12 General............................................................................................................................................................................................................................................................ 12 Dimensions......................................................................................................................................................................................................................................................... 12 Capacities......................................................................................................................................................................................................................................................... 12 Torque Converter................................................................................................................................................................................................................................................... 12 Transmission....................................................................................................................................................................................................................................................... 12 Engine............................................................................................................................................................................................................................................................. 12 Cummins QSB6.7................................................................................................................................................................................................................................................. 12 Axles.............................................................................................................................................................................................................................................................. 12 Brakes............................................................................................................................................................................................................................................................. 12 Wheels and Tires................................................................................................................................................................................................................................................... 12 Swing Gearbox...................................................................................................................................................................................................................................................... 12 Boom............................................................................................................................................................................................................................................................... 12 Swivel Assembly.................................................................................................................................................................................................................................................... 12 Hydraulic Pumps.................................................................................................................................................................................................................................................... 12 Pump #1........................................................................................................................................................................................................................................................ 12 Pump #2........................................................................................................................................................................................................................................................ 12 Pump #3........................................................................................................................................................................................................................................................ 13 Hoists............................................................................................................................................................................................................................................................. 13 Noise/vibration Test Results........................................................................................................................................................................................................................................... 13 Noise Level Test Results........................................................................................................................................................................................................................................... 13 Vibration Level Test Results....................................................................................................................................................................................................................................... 13 Customer Support................................................................................................................................................................................................................................................... 13 New Owners..................................................................................................................................................................................................................................................... 13 Serial Number Location................................................................................................................................................................................................................................................. 14 SECTION 2...................................................................................................................................................................................................................................................................... 17 Safety Precautions......................................................................................................................................................................................................................................................... 17 Safety Messages........................................................................................................................................................................................................................................................ 17 General............................................................................................................................................................................................................................................................ 17 Safety Alert Symbol................................................................................................................................................................................................................................................ 18 Signal Words....................................................................................................................................................................................................................................................... 18 General................................................................................................................................................................................................................................................................ 18 Warning Signs...................................................................................................................................................................................................................................................... 18 Accidents.............................................................................................................................................................................................................................................................. 18 Operator Information................................................................................................................................................................................................................................................... 18 Operator Qualifications................................................................................................................................................................................................................................................ 19 Operational Aids....................................................................................................................................................................................................................................................... 20 Rated Capacity Limiter (RCL) Systems (If Equipped)................................................................................................................................................................................................................. 20 Anti-Two-Blocking Device........................................................................................................................................................................................................................................... 20 Working Area Limiter (If Equipped)................................................................................................................................................................................................................................. 21 Crane Stability/Structural Strength.................................................................................................................................................................................................................................... 21 Load Charts........................................................................................................................................................................................................................................................ 22 Work Site.......................................................................................................................................................................................................................................................... 22 Wind Forces............................................................................................................................................................................................................................................................ 23 Wind Speeds........................................................................................................................................................................................................................................................ 23 Determination of 3-second wind gust speed at boom tip height:.................................................................................................................................................................................................. 26 Size and Shape of the load:.................................................................................................................................................................................................................................... 26 Determining Wind Drag Coefficient (Cd)......................................................................................................................................................................................................................... 27 Maximum Permissible Wind Speed................................................................................................................................................................................................................................. 28 Example and Sample Calculations (metric)................................................................................................................................................................................................................... 30 Example 1: Crane Configuration:............................................................................................................................................................................................................................ 30 Load example 1.1:.......................................................................................................................................................................................................................................... 31 Load example 1.2:.......................................................................................................................................................................................................................................... 31 Load example 1.3a:......................................................................................................................................................................................................................................... 31 Load example 1.3b:......................................................................................................................................................................................................................................... 31 Example and Sample Calculations (Non-metric)................................................................................................................................................................................................................... 34 Example 2:................................................................................................................................................................................................................................................. 34 Load example 2.1:.......................................................................................................................................................................................................................................... 35 Load example 2.2:.......................................................................................................................................................................................................................................... 35 Load example 2.3a:......................................................................................................................................................................................................................................... 35 Load example 2.3b:......................................................................................................................................................................................................................................... 35 Lifting Operations................................................................................................................................................................................................................................................. 36 Counterweight...................................................................................................................................................................................................................................................... 37 Outrigger Lift Off................................................................................................................................................................................................................................................. 37 Multiple Crane Lifts............................................................................................................................................................................................................................................... 37 Tilt-Up Panel Lifting.............................................................................................................................................................................................................................................. 37 Pile Driving and Extracting............................................................................................................................................................................................................................................ 38 Crane Equipment.................................................................................................................................................................................................................................................... 38 Crane Inspection................................................................................................................................................................................................................................................... 38 Electrocution Hazard................................................................................................................................................................................................................................................... 39 Set-Up and Operation............................................................................................................................................................................................................................................... 40 Electrocution Hazard Devices....................................................................................................................................................................................................................................... 40 Electrical Contact................................................................................................................................................................................................................................................. 41 Special Operating Conditions and Equipment......................................................................................................................................................................................................................... 41 Personnel Handling..................................................................................................................................................................................................................................................... 41 Environmental Protection............................................................................................................................................................................................................................................... 42 Maintenance............................................................................................................................................................................................................................................................ 43 Service and Repairs................................................................................................................................................................................................................................................ 43 Lubrication........................................................................................................................................................................................................................................................ 44 Tires.............................................................................................................................................................................................................................................................. 44 Hoist Rope............................................................................................................................................................................................................................................................. 44 Synthetic Hoist Rope............................................................................................................................................................................................................................................... 44 Wire Rope.......................................................................................................................................................................................................................................................... 45 Sheaves............................................................................................................................................................................................................................................................ 46 Batteries.......................................................................................................................................................................................................................................................... 46 Engine............................................................................................................................................................................................................................................................. 47 Transporting the Crane................................................................................................................................................................................................................................................. 47 Travel Operation....................................................................................................................................................................................................................................................... 47 Work Practices......................................................................................................................................................................................................................................................... 48 Personal Considerations............................................................................................................................................................................................................................................ 48 Crane Access....................................................................................................................................................................................................................................................... 48 Job Preparation.................................................................................................................................................................................................................................................... 49 Working............................................................................................................................................................................................................................................................ 49 Lifting............................................................................................................................................................................................................................................................ 50 Hand Signals....................................................................................................................................................................................................................................................... 51 Jib.................................................................................................................................................................................................................................................................... 53 Parking and Securing................................................................................................................................................................................................................................................... 53 Shut-Down.............................................................................................................................................................................................................................................................. 53 Cold Weather Operation................................................................................................................................................................................................................................................. 53 Temperature Effects on Hook Blocks..................................................................................................................................................................................................................................... 54 Temperature Effects on Hydraulic Cylinders............................................................................................................................................................................................................................. 54 Overload Inspection.................................................................................................................................................................................................................................................... 55 Boom Inspection.................................................................................................................................................................................................................................................... 57 Superstructure Inspection.......................................................................................................................................................................................................................................... 59 Carrier Inspection................................................................................................................................................................................................................................................. 61 SECTION 3...................................................................................................................................................................................................................................................................... 63 Operating Controls And Procedures.......................................................................................................................................................................................................................................... 63 Controls and Indicators................................................................................................................................................................................................................................................ 64 Steering column........................................................................................................................................................................................................................................................ 64 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls............................................................................................................................................................................................ 65 Steering Column Tilt Lever......................................................................................................................................................................................................................................... 65 Park Brake Control Switch.......................................................................................................................................................................................................................................... 65 Headlights Switch.................................................................................................................................................................................................................................................. 65 Drive Axle Selector Switch......................................................................................................................................................................................................................................... 65 Hazard Lights Switch............................................................................................................................................................................................................................................... 65 Engine Diagnostic and Engine Speed Control Switches................................................................................................................................................................................................................ 66 Engine Diagnostic/Speed Control Switch......................................................................................................................................................................................................................... 66 Increment/Decrement Switch..................................................................................................................................................................................................................................... 66 Ignition Switch.................................................................................................................................................................................................................................................... 66 Transmission Shift Lever........................................................................................................................................................................................................................................... 66 Cab Overhead Controls.................................................................................................................................................................................................................................................. 67 Skylight Window Latch.............................................................................................................................................................................................................................................. 67 Skylight Wiper and Wiper Motor..................................................................................................................................................................................................................................... 67 Skylight Sunscreen................................................................................................................................................................................................................................................. 67 Dome Light......................................................................................................................................................................................................................................................... 67 Cab Circulating Fan................................................................................................................................................................................................................................................ 67 Right Side Window Latch............................................................................................................................................................................................................................................ 67 Overhead Control Panel................................................................................................................................................................................................................................................. 68 Heater/Air Conditioner Fan Switch.................................................................................................................................................................................................................................. 68 Heater Control Switch.............................................................................................................................................................................................................................................. 68 Air Conditioner Switch............................................................................................................................................................................................................................................. 68 Skylight Wiper Switch.............................................................................................................................................................................................................................................. 68 Panel Dimmer Switch................................................................................................................................................................................................................................................ 68 Work Lights Switch................................................................................................................................................................................................................................................. 68 Boom Lights Switch (Optional)...................................................................................................................................................................................................................................... 68 Crane Function Power Switch........................................................................................................................................................................................................................................ 68 Hoist Rotation Indicator Display................................................................................................................................................................................................................................... 68 Steering Column Indicator and Gauge Display............................................................................................................................................................................................................................ 69 Swing Brake Engaged................................................................................................................................................................................................................................................ 70 Parking Brake Engaged.............................................................................................................................................................................................................................................. 70 Light Malfunction.................................................................................................................................................................................................................................................. 70 Emergency Stop..................................................................................................................................................................................................................................................... 70 Hydraulic Oil High Temperature..................................................................................................................................................................................................................................... 70 Transmission Warning............................................................................................................................................................................................................................................... 70 Low Steer Pressure (Optional on CE Units).......................................................................................................................................................................................................................... 70 Left Turn Signal Indicator......................................................................................................................................................................................................................................... 70 Low Brake Pressure................................................................................................................................................................................................................................................. 70 Electronic Module Indicator........................................................................................................................................................................................................................................ 70 Electronic System Diagnostic....................................................................................................................................................................................................................................... 70 LCD Display........................................................................................................................................................................................................................................................ 70 Engine Stop........................................................................................................................................................................................................................................................ 71 Engine Warning..................................................................................................................................................................................................................................................... 71 Right Turn Signal Indicator........................................................................................................................................................................................................................................ 71 Engine Wait-to-Start............................................................................................................................................................................................................................................... 71 Four-Wheel Drive Engaged........................................................................................................................................................................................................................................... 71 Axle Differential Locked........................................................................................................................................................................................................................................... 71 Rear Wheels Not Centered Indicator................................................................................................................................................................................................................................. 71 Engine Coolant Temperature Gauge................................................................................................................................................................................................................................... 71 Fuel Gauge......................................................................................................................................................................................................................................................... 71 Low Fuel Level..................................................................................................................................................................................................................................................... 71 Battery Charge Indicator........................................................................................................................................................................................................................................... 71 Voltmeter.......................................................................................................................................................................................................................................................... 72 Tachometer......................................................................................................................................................................................................................................................... 72 Control Seat Assembly (Single Axis).................................................................................................................................................................................................................................... 73 Main Hoist Control (Single Axis Option)............................................................................................................................................................................................................................ 73 Boom Lift Control (Single Axis Option)............................................................................................................................................................................................................................. 73 Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown).............................................................................................................................................................................................. 73 Main Hoist Speed Selector Switch................................................................................................................................................................................................................................... 73 Telescope or Auxiliary Hoist Control (Single Axis Option).......................................................................................................................................................................................................... 74 Swing Control (Single Axis Option)................................................................................................................................................................................................................................. 74 Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown)........................................................................................................................................................................ 74 Auxiliary Hoist Speed Selector Switch (Optional)................................................................................................................................................................................................................... 74 Rear Steer Switch.................................................................................................................................................................................................................................................. 74 Swing Brake Control Switch......................................................................................................................................................................................................................................... 74 Axle Differential Lock Control Switch (Optional)................................................................................................................................................................................................................... 75 Cab Door Release................................................................................................................................................................................................................................................... 75 Seat Back Adjustment............................................................................................................................................................................................................................................... 75 A/C Heater, Climate Control........................................................................................................................................................................................................................................ 75 Seat Slide Lever................................................................................................................................................................................................................................................... 75 Seat Frame Slide Lever............................................................................................................................................................................................................................................. 75 Armrest Adjustment................................................................................................................................................................................................................................................. 75 Hoist Rotation Indicators.......................................................................................................................................................................................................................................... 75 HRI Display........................................................................................................................................................................................................................................................ 75 Hydraulic Boost Switch............................................................................................................................................................................................................................................. 75 Armrest Switch (Not Shown)......................................................................................................................................................................................................................................... 75 Seat Switch (Not Shown)............................................................................................................................................................................................................................................ 76 Side Control Panel..................................................................................................................................................................................................................................................... 76 Rated Capacity Limiter and Work Area Definition System Control Panel............................................................................................................................................................................................... 76 RCL Bypass Switch.................................................................................................................................................................................................................................................. 76 Emergency Stop Switch.............................................................................................................................................................................................................................................. 76 Transmission Oil Temperature Gauge................................................................................................................................................................................................................................. 76 Turntable Pin Swing Lock Control................................................................................................................................................................................................................................... 76 12V Receptacle..................................................................................................................................................................................................................................................... 77 Diagnostic Connector............................................................................................................................................................................................................................................... 77 Bubble Level Indicator............................................................................................................................................................................................................................................. 77 Hoist Third Wrap Indicator (Optional— Standard on CE).............................................................................................................................................................................................................. 77 Cold Weather Indicator (Optional).................................................................................................................................................................................................................................. 77 Ambient Temperature LED Indicator.................................................................................................................................................................................................................................. 77 Outrigger Control...................................................................................................................................................................................................................................................... 77 Cab Outrigger Control.............................................................................................................................................................................................................................................. 77 Extend/Retract Switch.......................................................................................................................................................................................................................................... 78 Outrigger Selector Switches.................................................................................................................................................................................................................................... 78 Foot Pedal Controls.................................................................................................................................................................................................................................................... 78 360° Swing Lock Pedal.............................................................................................................................................................................................................................................. 78 Swing Brake Pedal.................................................................................................................................................................................................................................................. 78 Telescope Control Foot Pedal (Optional)............................................................................................................................................................................................................................ 78 Service Brake Foot Pedal........................................................................................................................................................................................................................................... 78 Foot Throttle Pedal................................................................................................................................................................................................................................................ 78 Miscellaneous Controls and Indicators.................................................................................................................................................................................................................................. 78 Fuse Panel......................................................................................................................................................................................................................................................... 78 Buzzer............................................................................................................................................................................................................................................................. 78 Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)................................................................................................................................................................................... 79 Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)......................................................................................................................................................................... 79 RCL Internal Light Bar (Optional).................................................................................................................................................................................................................................. 80 Strobe Light or Beacon (Optional) (Not Shown)...................................................................................................................................................................................................................... 80 Backup Alarm (Not Shown)........................................................................................................................................................................................................................................... 80 Emergency Exit..................................................................................................................................................................................................................................................... 80 Operating Procedures................................................................................................................................................................................................................................................... 80 Pre-Starting Checks................................................................................................................................................................................................................................................ 80 Fuel Supply.................................................................................................................................................................................................................................................... 80 Engine Oil..................................................................................................................................................................................................................................................... 80 Engine Coolant................................................................................................................................................................................................................................................. 80 Batteries...................................................................................................................................................................................................................................................... 80 Signal and Running Lights...................................................................................................................................................................................................................................... 80 Foot and Parking Brakes........................................................................................................................................................................................................................................ 80 Daily Lubrication.............................................................................................................................................................................................................................................. 80 Hydraulic Reservoir and Filter................................................................................................................................................................................................................................. 80 Tires.......................................................................................................................................................................................................................................................... 80 Wire Rope...................................................................................................................................................................................................................................................... 81 Hook Block..................................................................................................................................................................................................................................................... 81 Air Cleaner.................................................................................................................................................................................................................................................... 81 Cold Weather Operation............................................................................................................................................................................................................................................. 81 Component Coolant Heater....................................................................................................................................................................................................................................... 82 Radiator Shutters.............................................................................................................................................................................................................................................. 82 Auxiliary Cab Heater........................................................................................................................................................................................................................................... 82 Battery Heater................................................................................................................................................................................................................................................. 83 An in-line battery coolant heater circulates warm coolant under the battery when the temperature is below - 9°C (15°F). The battery coolant heater should be activated 2 hours before starting the crane to allow sufficient time to preheat batteries a....... 83 Air Diverter................................................................................................................................................................................................................................................... 83 Super Capacitor................................................................................................................................................................................................................................................ 83 Operation Below -40°C (-40°F).................................................................................................................................................................................................................................. 83 Crane Warm-up Procedures............................................................................................................................................................................................................................................... 83 Engine............................................................................................................................................................................................................................................................. 84 Transmission....................................................................................................................................................................................................................................................... 84 Hoist.............................................................................................................................................................................................................................................................. 84 Swing Drive and Turntable Bearing.................................................................................................................................................................................................................................. 84 Axles.............................................................................................................................................................................................................................................................. 84 Hydraulic Oil System............................................................................................................................................................................................................................................... 85 Engine Operation................................................................................................................................................................................................................................................... 85 Starting Procedure............................................................................................................................................................................................................................................. 85 Battery Disconnect Switch.................................................................................................................................................................................................................................. 85 Warm Engine................................................................................................................................................................................................................................................ 85 Cold Engine................................................................................................................................................................................................................................................ 86 Idling the Engine.......................................................................................................................................................................................................................................... 87 Racing the Engine.......................................................................................................................................................................................................................................... 87 Shutdown Procedure............................................................................................................................................................................................................................................. 87 Transporting the Crane............................................................................................................................................................................................................................................. 87 Crane Travel Operation............................................................................................................................................................................................................................................. 87 Traveling — General............................................................................................................................................................................................................................................ 87 Traveling — Towing/Pulling..................................................................................................................................................................................................................................... 88 Traveling — Being Towed/Pulled................................................................................................................................................................................................................................. 89 Travel on Slopes............................................................................................................................................................................................................................................... 89 Traveling with Elevated Boom................................................................................................................................................................................................................................... 90 Traveling with Boom Extension Erected.......................................................................................................................................................................................................................... 90 Extended Travel................................................................................................................................................................................................................................................ 90 Traveling — Forward............................................................................................................................................................................................................................................ 91 Traveling — Reverse............................................................................................................................................................................................................................................ 91 Steering....................................................................................................................................................................................................................................................... 91 Front Wheel Steering....................................................................................................................................................................................................................................... 91 Rear Wheel Steering........................................................................................................................................................................................................................................ 91 Four Wheel Steering........................................................................................................................................................................................................................................ 91 Crabbing................................................................................................................................................................................................................................................... 91 Secondary Steering (CE Units).............................................................................................................................................................................................................................. 92 Four-Wheel Drive Operation..................................................................................................................................................................................................................................... 92 Differential Lock Operation (Optional)......................................................................................................................................................................................................................... 92 General.................................................................................................................................................................................................................................................... 92 Operation.................................................................................................................................................................................................................................................. 93 Axle Oscillation Lockouts Operation............................................................................................................................................................................................................................ 93 General Crane Operation............................................................................................................................................................................................................................................ 94 Pump Drive..................................................................................................................................................................................................................................................... 94 Setting the Park Brake when Crane is on Outriggers............................................................................................................................................................................................................. 94 Control Lever Operation........................................................................................................................................................................................................................................ 94 Preload Check.................................................................................................................................................................................................................................................. 94 Proper Leveling of the Crane................................................................................................................................................................................................................................... 94 Bubble Level Adjustment........................................................................................................................................................................................................................................ 94 Using Your Load Chart.............................................................................................................................................................................................................................................. 94 Crane Functions.................................................................................................................................................................................................................................................... 96 Setting the Outriggers......................................................................................................................................................................................................................................... 96 Outrigger Monitoring System (OMS) (Optional— Standard in North America).................................................................................................................................................................................... 97 Engaging the Mid-Extend Lock Pin........................................................................................................................................................................................................................... 97 Stowing the Outriggers......................................................................................................................................................................................................................................... 97 Stowing the Mid-Extend Lock Pin............................................................................................................................................................................................................................ 97 Swinging the Boom (Single Axis Controller Option).............................................................................................................................................................................................................. 97 Elevating the Boom (Single Axis Controller Option)............................................................................................................................................................................................................. 98 Lowering the Boom (Single Axis Controller Option).............................................................................................................................................................................................................. 98 Extending the Boom (Single Axis Controller Option)............................................................................................................................................................................................................. 98 Retracting the Boom (Single Axis Controller Option)........................................................................................................................................................................................................ 98 Extending and Retracting the Boom with the Telescope Control Pedal (Single Axis Controller Option)............................................................................................................................................................. 98 Lowering and Raising the Hoist Cable (Single Axis Controller Option)........................................................................................................................................................................................... 99 Lowering the Cable......................................................................................................................................................................................................................................... 99 Raising the Cable.......................................................................................................................................................................................................................................... 99 Hoist Speed Range Selection (Single Axis Controller Option).................................................................................................................................................................................................... 99 Swinging the Boom (Dual Axis Controller Option)................................................................................................................................................................................................................ 99 Elevating the Boom (Dual Axis Controller Option)............................................................................................................................................................................................................... 99 Lowering the Boom (Dual Axis Controller Option)................................................................................................................................................................................................................ 99 Extending the Boom (Dual Axis Controller Option)...........................................................................................................................................................................................................100 Retracting the Boom (Dual Axis Controller Option)..........................................................................................................................................................................................................100 Extending and Retracting the Boom with the Telescope Control Pedal (Dual Axis Controller Option)...........................................................................................................................................................100 Lowering and Raising the Hoist Cable (Dual Axis Controller Option).............................................................................................................................................................................................100 Lowering the Cable.........................................................................................................................................................................................................................................100 Raising the Cable..........................................................................................................................................................................................................................................100 Pull the control lever back to MAIN HOIST UP or AUX HOIST UP, toward yourself, and hold until the hook or load is raised to the desired height.................................................................................................................100 Hoist Speed Range Selection (Dual Axis Controller Option)......................................................................................................................................................................................................100 Operational Aids...............................................................................................................................................................................................................................................100 Rated Capacity Limiter (RCL) System........................................................................................................................................................................................................................100 RCL Boom Alarm (CE Units)..................................................................................................................................................................................................................................101 Control Lever Lockout System.......................................................................................................................................................................................................................................101 Stowing and Parking................................................................................................................................................................................................................................................101 Unattended Crane...................................................................................................................................................................................................................................................102 SECTION 4......................................................................................................................................................................................................................................................................103 Set-up And Installation Procedures.........................................................................................................................................................................................................................................103 General................................................................................................................................................................................................................................................................103 Installing Cable on the Hoist......................................................................................................................................................................................................................................103 Cable Reeving..........................................................................................................................................................................................................................................................104 Dead-end Rigging/wedge Sockets.........................................................................................................................................................................................................................................108 Installing Wedge and Socket........................................................................................................................................................................................................................................108 Dead-end Rigging...................................................................................................................................................................................................................................................109 Erecting and Stowing the Swingaway Boom Extension......................................................................................................................................................................................................................110 General Warnings...................................................................................................................................................................................................................................................110 Securing the Boom Extension with Tag Line (Rope)...............................................................................................................................................................................................................110 Erecting...........................................................................................................................................................................................................................................................110 Stowing............................................................................................................................................................................................................................................................111 Setting the Offset.................................................................................................................................................................................................................................................116 Changing Swingaway Boom Extension From Telescoping Type To Fixed Type..............................................................................................................................................................................................116 Setting the Telescoping Swingaway Length...........................................................................................................................................................................................................................117 Extending......................................................................................................................................................................................................................................................117 Retracting.....................................................................................................................................................................................................................................................117 SECTION 5......................................................................................................................................................................................................................................................................119 Lubrication................................................................................................................................................................................................................................................................119 General................................................................................................................................................................................................................................................................119 Environmental Protection...............................................................................................................................................................................................................................................119 Lubricants and Lubrication Intervals...................................................................................................................................................................................................................................119 Standard Lubricants................................................................................................................................................................................................................................................120 Arctic Lubricants and Conditions...................................................................................................................................................................................................................................121 Temperatures Below -9°C (15°F).................................................................................................................................................................................................................................121 Cold Weather Package and Lubricants............................................................................................................................................................................................................................121 Surface Protection for Cylinder Rods...............................................................................................................................................................................................................................124 Wire Rope Lubrication..................................................................................................................................................................................................................................................124 lubrication points.....................................................................................................................................................................................................................................................124 CraneLUBE..........................................................................................................................................................................................................................................................124 Safety.............................................................................................................................................................................................................................................................124 Steering and Suspension............................................................................................................................................................................................................................................125 Axles..............................................................................................................................................................................................................................................................127 Drive Train........................................................................................................................................................................................................................................................129 Drive Train (continued)............................................................................................................................................................................................................................................131 Turntable..........................................................................................................................................................................................................................................................133 Outriggers.........................................................................................................................................................................................................................................................135 Boom...............................................................................................................................................................................................................................................................137 Boom (continued)...................................................................................................................................................................................................................................................139 Hoist..............................................................................................................................................................................................................................................................141 Hoist..............................................................................................................................................................................................................................................................143 Hydraulic..........................................................................................................................................................................................................................................................145 SECTION 6......................................................................................................................................................................................................................................................................147 Maintenance Checklist......................................................................................................................................................................................................................................................147 General................................................................................................................................................................................................................................................................147 Instructions...........................................................................................................................................................................................................................................................147 Daily or 10 Hour Check List........................................................................................................................................................................................................................................147 Weekly or 50 Hour Check List.......................................................................................................................................................................................................................................148
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