Grove Crane RT600E Service Manual 089-00 – PDF DOWNLOAD

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Grove Crane RT600E Service Manual 089-00 – PDF DOWNLOAD

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Grove Crane RT600E Service Manual 089-00 – PDF DOWNLOAD

Language : English
Pages : 274
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane RT600E Service Manual 089-00 – PDF DOWNLOAD

INTRODUCTION:
DESCRIPTION:

• This Manual provides information for the maintenance of the Model RT600E Grove Crane.
  The lift capacities are listed on the Load Chart in the cab.
• The crane incorporates an all welded parallel box construction steel frame, utilizing two
  drive steer axles. Axle steering is accomplished utilizing hydraulic steer cylinders. The engine is
  mounted at the rear of the crane carrier and provides motive power through a six speed forward and
  three speed reverse transmission. The outriggers are single stage, double box, telescopic beam type
  outriggers.
• The superstructure is capable of 360 degree rotation in either direction. All crane functions are
  controlled from the fully – enclosed cab mounted on the superstructure. One boom is available on
  the crane; a four section, full power, synchronized, 10.06 to 32.0 meter (33 to 105 foot)
  boom. Additional reach is obtained by utilizing one of two optional boom extensions; a 8.8
  meter (29 foot) fixed length offsettable swingaway and a 8.8 to 5.5 meter (29 to 51 foot)
  offsettable telescoping swingaway.

TABLE OF CONTENTS:

Grove Crane RT600E Service Manual 089-00 – PDF DOWNLOAD

SECTION 1 Introduction
Description 1-1
List Of Specifications 1-1
General 1-1
Dimensions 1-1
Capacities 1-1
Torque Converter 1-1
Transmission 1-1
Engine 1-1
Axles 1-1
Brakes 1-1
Wheels And Tires 1-2
Swing Gearbox 1-2
Boom 1-2
Swivel Assembly 1-2
Hydraulic Pumps 1-2
Hoists 1-2
General Maintenance 1-8
Cleanliness 1-8
Removal and Installation 1-8
Disassembly and Assembly 1-8
Pressing Parts 1-8
Locks 1-8
Wires and Cables 1-9
Shims 1-9
Bearings 1-9
Gaskets 1-9
Batteries 1-9
Hydraulic Systems 1-10
Electrical System 1-11
Fatigue of Welded Structures 1-11
Loctite 1-11
Fasteners and Torque Values 1-12
Dynamic Shock Loads 1-12
Wire Rope 1-15
General 1-15
Environmental Conditions 1-15
Lubrication 1-16
Precautions and Recommendations During Inspection or Replacement 1-16
Wire Rope Inspection (Running Ropes and Pendant Cables) 1-17
Wire Rope Inspection (Boom Extension and Retraction Cables) 1-17
Wire Rope Replacement (All Wire Rope) 1-18
Seizing Wire Rope 1-18
Installing FLEX-X 35 Wire Rope 1-19
Procedures for Cutting and Preparing FLEX-X 35 1-20
SECTION 2 Hydraulic System
Description 2-1
Maintenance 2-4
Hydraulic Oil Recommendations 2-4
Draining And Flushing 2-4
Removing Air From The Hydraulic System 2-5
Parts Replacement 2-5
Directional Control Valves 2-5
TABLE OF CONTENTS RT600E SERVICE MANUAL
TOC-2
Supply Pressure And Return Circuit 2-6
Description 2-6
Hydraulic Reservoir And Filter 2-6
Pump Distribution 2-7
Maintenance 2-9
Return Hydraulic Filter Assembly 2-10
oil cooler 2-12
Description 2-12
Hydraulic Pumps 2-13
Description 2-13
Maintenance 2-13
Pressure Setting Procedures 2-17
Procedure A – For Checking Main Control Valve Reliefs 2-17
Procedure B – For Checking Directional Control Valve Pilot Supply
Pressure (Figure 2-7) and (Figure 2-8) 2-18
Procedure C – For Checking Swing Brake Pilot Supply Pressure (Figure 2-9) 2-19
Procedure D – For Checking Service Brake and Air Conditioning Circuit Relief
Pressure (Figure 2-10) 2-19
Procedure E- For Checking The Service Brake Dual Accumulator Charge Valve
Pressure Limits 2-20
Procedure F- For Checking Accumulator Pre-Charge Pressure 2-20
Procedure G- For Pre-charging Accumulator 2-21
Procedure H – For Checking the Front Steer Pressure 2-21
Procedure I – For Checking Swing Valve Work Port Relief Pressure 2-21
Procedure J- For Checking Outrigger Rear Steer Valve Relief 2-22
Valves 2-23
General 2-23
Directional Control Valves 2-26
Description 2-26
Maintenance 2-26
Hydraulic Remote Control Valve 2-30
Description 2-30
Maintenance 2-30
Outrigger/Rear Steer Valve 2-33
Description 2-33
Maintenance 2-33
Functional Check 2-33
Outrigger Control Manifold 2-35
Description 2-35
Maintenance 2-35
Pilot Operated Check Valve 2-37
Description 2-37
Maintenance 2-37
Holding Valve 2-38
Description 2-38
Maintenance 2-38
Swing Power Brake Valve 2-39
Description 2-39
Maintenance 2-39
Throttle Foot Valve 2-40
Description 2-40
Maintenance 2-40
Tandem Brake Valve W/ Treadle Pedal 2-41
Description 2-41
Maintenance 2-41
Service Brake Dual Accumulator Charge Valve 2-42
Description 2-42
TOC-3
RT600E SERVICE MANUAL TABLE OF CONTENTS
T
OC
Maintenance 2-42
Service Brake Hydraulic Accumulator 2-43
Description 2-43
Maintenance 2-43
Servicing 2-43
Swing Brake And Lmi Lockout Valve 2-44
Description 2-44
Maintenance 2-44
Axle Oscillation Lockout Valve 2-47
Description 2-47
Maintenance 2-47
High Speed Boost Selector Valve 2-48
Description 2-48
Maintenance 2-48
Cross Axle Differential Lock Valve 2-49
Description 2-49
Maintenance 2-49
Solenoid Valves 2-50
Description 2-50
Maintenance 2-50
Installation 2-50
Check Valves 2-51
Description 2-51
Maintenance 2-51
Flow Control Valve 2-52
Description 2-52
Maintenance 2-52
Cylinders 2-53
General 2-53
Maintenance 2-53
Surface Protection for Cylinder Rods 2-53
Lift Cylinder 2-55
Description 2-55
Maintenance 2-55
Telescope Cylinder 2-58
Description 2-58
Maintenance 2-58
Axle Oscillation Lockout Cylinder 2-63
Description 2-63
Maintenance 2-63
Steer Cylinder 2-66
Description 2-66
Maintenance 2-66
Outrigger Extension Cylinder 2-69
Description 2-69
Maintenance 2-69
Outrigger Stabilizer Cylinder 2-72
Description 2-72
Maintenance 2-72
Throttle Control Cylinder 2-75
Description 2-75
Park Brake Cylinder 2-76
Description 2-76
SECTION 3 Electrical System
Description 3-1
TABLE OF CONTENTS RT600E SERVICE MANUAL
TOC-4
General 3-1
Alternator 3-1
Battery 3-1
Relay Panel And Fuse Panel 3-1
Relays 3-2
Maintenance 3-5
General 3-5
General Troubleshooting 3-5
Troubleshooting Engine Starting Problems 3-5
Troubleshooting Engine Charging Problems 3-6
Troubleshooting Accessories 3-6
Troubleshooting Swivel-caused Electrical Problems 3-6
Connector Troubleshooting 3-6
Control Module Diagnostic Light 3-7
Troubleshooting Lights 3-9
Troubleshooting Gauges And Meters 3-9
Troubleshooting Alarms, Indicators, and Emergency Components 3-10
Troubleshooting Crane Components and Accessories 3-10
Alternator Replacement 3-11
Starter Replacement 3-12
Battery Replacement 3-12
Relay Panel Component Replacement 3-12
Instrument Replacement 3-13
Switch Replacement 3-13
Windshield Wiper Assembly Replacement 3-14
Windshield Washer Assembly Replacement 3-15
Skylight Wiper Assembly Replacement 3-16
SECTION 4 Boom
Description 4-1
Theory Of Operation 4-1
Maintenance 4-1
Boom Nose Sheaves 4-7
Boom Extension And Retraction Cable 4-11
Telescope Circuit 4-13
Description 4-13
Theory Of Operation 4-13
Maintenance 4-13
Lift Circuit 4-16
Description 4-16
Theory Of Operation 4-16
Maintenance 4-16
Swingaway Boom Extension 4-20
Description 4-20
Maintenance 4-20
Hook Block 4-26
Description 4-26
Maintenance 4-26
SECTION 5 Hoist And Counterweight
Description 5-1
Theory Of Operation 5-1
Maintenance 5-1
Warm-up Procedure 5-1
Hoist To Boom Alignment 5-4
Preparation 5-4
TOC-5
RT600E SERVICE MANUAL TABLE OF CONTENTS
T
OC
Tools Required 5-4
Procedure 5-4
Piston Motor and Control Valve 5-6
Description 5-6
Maintenance 5-6
Idler Drum And Cable Follower 5-7
Description 5-7
Maintenance 5-7
Hoist Drum Rotation Indicator System 5-10
Description 5-10
Maintenance 5-10
Counterweight 5-13
Description 5-13
Maintenance 5-13
SECTION 6 Swing System
Description 6-1
Theory Of Operation 6-1
Maintenance 6-3
Swing Motor 6-7
Description 6-7
Maintenance 6-7
Swing Gearbox And Brake 6-9
Description 6-9
Maintenance 6-9
Swing Bearing 6-11
Description 6-11
Maintenance 6-11
Swivels 6-16
Description 6-16
Hydraulic Swivel 6-18
Description 6-18
Theory of Operation 6-18
Maintenance 6-18
2 Port Water Swivel 6-20
Description 6-20
Maintenance 6-20
Electrical Swivel 6-21
Description 6-21
Theory Of Operation 6-21
Maintenance 6-21
SECTION 7 Power Train
Description 7-1
Maintenance 7-1
Electronic Control System 7-4
Description 7-4
Fuel System 7-5
Description 7-5
Maintenance 7-5
Air Intake System 7-6
Description 7-6
Maintenance 7-6
Water Cooling System 7-11
Description 7-11
Maintenance 7-11
TABLE OF CONTENTS RT600E SERVICE MANUAL
TOC-6
Drive Train 7-16
Description 7-16
Maintenance 7-16
Transmission/torque Converter 7-17
Description 7-17
Theory Of Operation 7-17
Maintenance 7-18
SECTION 8 Undercarriage
Axles 8-1
Descriptions 8-1
Maintenance 8-1
Wheels And Tires 8-3
Steering Systems 8-4
Description 8-4
Theory Of Operation 8-4
Maintenance 8-5
Hydraulic Pumps 8-7
Front Steering Control Valve 8-8
Description 8-8
Maintenance 8-8
Integrated Outrigger/rear Steer Control Valve 8-8
Description 8-8
Maintenance 8-8
Steer Cylinders 8-9
Description 8-9
Maintenance 8-9
Rear Axle Oscillation Lockout System 8-9
Description 8-9
Theory Of Operation 8-9
Axle Oscillation Lockout Cylinders 8-11
Description 8-11
Maintenance 8-11
Axle Oscillation Lockout Valve 8-11
Description 8-11
Maintenance 8-11
Brake System 8-12
Description 8-12
Theory Of Operation 8-12
Maintenance 8-13
Service Brakes 8-14
Parking Brake Actuator 8-20
Parking Brake 8-21
Park Brake Solenoid Valve 8-21
Outrigger Circuit 8-23
Description 8-23
Theory Of Operation 8-23
Maintenance 8-23
Outrigger Beam 8-27
Extension Cylinder 8-31
Stabilizer Cylinder 8-32
Outrigger Control Valves 8-33
TOC-7
RT600E SERVICE MANUAL TABLE OF CONTENTS
T
OC
SECTION 9 Lubrication
General 9-1
Arctic Conditions Below -18°C (0°F) 9-1
Arctic Conditions Down To -40°F 9-1
lubrication points 9-2
Surface Protection for Cylinder Rods 9-2
Wire Rope Lubrication 9-10

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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