Grove Crane RT635C Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD

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Grove Crane RT635C Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT635C Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 146
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane RT635C Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FOREWORD:

• This handbook has been compiled to assist you in properly operating and maintaining
  your Grove Crane.
• Before placing the crane in service, take time to thoroughly familiarize yourself
  with the contents of this manual. After all sections have been read and understood,
  retain the manual for future reference in a readily accessible location.
• The Grove Crane has been designed for maximum performance with minimum
  maintenance. With proper care, years of trouble-free service can be expected.
  Constant improvement and engineering progress makes it necessaiy that we
  reserve the right to make specification and equipment changes without notice.
• Engine operating procedures and routine maintenance procedures are supplied
  in a separate manual with each crane, and should be referred to for detailed information.
• Information in this manual does not replace federal, state, or local regulations,
  safety codes, or insurance requirements.

INTRODUCTION:

• This handbook provides information for the operator of the RT635C Series
  Grove Crane.
• The crane incorporates an all welded steel frame, using planetary drive axles to
  provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer
  cylinders. The engine is mounted at the rear of the crane and provides motive
  power through a remote mounted, six speed forward and three speed reverse
  transmission. Hydraulic, double box, sliding beam outriggers with inverted style
  stabilizer Oack) cylinders are integral with the carrier frame.
• The carrier frame incorporates an integral fifth wheel, to which the rear axle is
  mounted, to provide axle oscillation. Axle oscillation lockout is automatic when
  the superstructure rotates from the travel position.
• The superstructure is capable of 360 degree rotation in either direction. All
  Crane functions are controlled from the fully-enclosed cab mounted on the superstructure.
• The crane is equipped with a full power, four section, sequenced
  boom with a cable synchronized fly section. Additional reach is obtained by utilizing
  the 29 foot fixed length offsettable boom extension or an optional 29 to 51
  foot offsettable boom extension. Lifting is provided by a main hoist and an optional
  auxiliary hoist.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane RT635C Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Section 1 — IN’TRODUCTION 1-1
Section 2 – SAFETY PRECAUTIONS 2-1
GENERAL 2-1
OPERATORS’ INFORMATION 2-2
OPERATORS’ QUALIFICATION 2-3
CRANE STABILITY/STRUCTURAL STRENGTH 2-4
Load Charts 2-6
Work Site 2-6
Lifting Operations 2-7
Counterweight 2-9
Multiple Crane Lifts 2-10
TWO-BLOCKING 2-10
LOAD MOMENT INDICATING SYSTEMS 2-11
ELECTROCUTION HAZARD 2-12
Set-Up and Operation 2-13
Electrocution Hazard Devices 2-14
Electrical Contact 2-16
Special Operating Conditions and Equipment 2-16
CRUSHING HAZARDS 2-17
PERSONNEL HANDLING 2-19
TRAVEL OPERATION 2-19
MAINTENANCE 2-21
Service and Repairs 2-21
Lubrication 2-22
Tires 2-23
Wire Rope 2-23
BATTERIES 2-25
ENGINE 2-26
WORK PRACTICES 2-26
Crane Access 2-26
Job Preparation 2-27
Working 2-27
Lifting 2-29
Hand Signals 2-30
TRANSPORTING THE CRANE 2-31
SHUT-DOWN 2-32
BOOM EXTENSION/JIB 2-33
COLD WEATHER OPERATION 2-35
Section 3- CAB CONTROLS AND INDICATORS 3-1
viii
ENGINE CONTROLS AND INDICATORS 3-1
Hand Throttle Lock Control 3-1
Engine Oil Pressure Gauge 3-1
Transmission Oil Temperature Gauge 3-1
TABLE OF CONTENTS (continued}
Page
Fuel Gauge 3-11
Voltmeter 3-11
Ignition Switch 3-11
Tachometer/Hourmeter 3-11
Cold Start Switch 3-11
Engine Coolant Temperature Gauge 3-12
Foot Throttle Pedal 3-12
Drive Train Distress Indicator 3-12
CRANE CONTROLS AND INDICATORS 3-12
Transmission Shift Control 3-12
Swing And Telescope Or Auxiliary Hoist Control
Lever (Dual Axis Controller) 3-12
Telescope Or Auxiliary Hoist Control
Lever (Single Axis Controller) 3-13
Swing Control Lever (Single Axis Controller) 3-13
Rear Steer Control 3-13
Rear Steer Indicator 3-13
Axle Lockout Override Switch 3-13
Boom Lift Control Lever (Single Axis Controller) 3-14
Main Hoist Control Lever (Single Axis Controller) 3-14
Boom lift And Main Hoist Control
Lever (Dual Axis Controller) 3-14
Telescope Control Pedal 3-14
Main Hoist Speed Selector Switch 3-14
Main Hoist Hi Speed Indicator 3-14
Auxiliary Hoist Speed Selector Switch 3-14
Auxiliary Hoist Hi Speed Indicator 3-15
Auxiliary Hoist On Off Switch 3-15
Hoist Rotation Indicators 3-15
Third Wrap Indicator Light 3-15
Crane Function Power Switch 3-15
Range Selector Switch 3-15
Outrigger Selector Panel 3-16
Outrigger Extension/Retraction Switch 3-16
Swing Brake Control Switch 3-16
Swing Brake Pedal 3-16
Swing Brake On Indicator 3-16
Swing Horn Button 3-17
Brake Foot Pedal 3-17
Park Brake Control Switch 3-17
Park Brake Indicator 3-17
Swing Lock Control (Pin Type) 3-17
Swing Lock Control (Positive lock Type} 3-17
ix
T’A8LE OF CONTENTS (continued}
Page
Hi Speed Glide Control Switch 3-17
Hi Speed Glide Engaged Indicator 3-17
Emergency Steer/Brake Boost Indicator 3-18
lMI Console 3-18
ACCESSORY CONTROLS AND INDICATORS 3-18
Tow Winch Control Lever 3-18
Work Light Switch 3-18
Beacon Light Switch 3-18
Boom Flood Lights Switch 3-18
lights Switch 3-18
Fire Extinguisher 3-18
Hom 3-19
Tum Signal Lever 3-19
Four-way Flasher Switch 3-19
Steering Column Tilt Lever 3-19
Right Turn Signal Indicator 3-19
Left Tum Signal Indicator , 3-19
Cab Interior Light 3-19
Spotlight (Not Shown) 3-19
Armrest Adjustment Lever 3-19
Skylight Wiper 3-20
Windshield Wiper Switch 3-20
Bubble level Indicator 3-20
Heater Fan Speed Switch (Hydraulic
Heater/Air Conditioner) 3-20
Heater Fan Mode Switch (Hydraulic
Heater/Air Conditioner) 3-20
Air Control Lever (Hydraulic Heater/Air Conditioner) 3-21
Air Flow Control Lever (Hydraulic Heater/Air Conditioner) 3-21
Heater Air Temperature Control (Propane Heater) 3-21
Heater Air Flow Control (Propane Heater) 3-21
Heater Air Circulation Control (Propane Heater) 3-21
Heater Control Switch (Propane Heater) 3-22
Heating Indicator Light {Propane Heater) 3-22
Heating Fuse (Propane Heater) 3-22
Flame Switch Indicator Light {Propane Heater) 3-22
Section 4 – OPERA TING PROCEDURES 4-1
X
PRE-STARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil , 4-1
Engine Coolant 4-1
Batteries 4-1
Signal and Running Lights 4-1
TABLE OJ: CONTENTS (continued}
Paga
Foot and Parking Brakes 4-1
Daily Lubrication 4-1
Hydraulic Reservoir and Filter 4-2
Tires 4-2
Wire Rope 4-2
Hook Block 4-2
Swingaway Extension 4-2
Air Cleaner 4-2
ENGINE OPERATION 4-3
Starting Procedure 4-3
Cold Weather Starting 4-4
Idling the Engine 4-4
Racing the Engine 4-5
Shutdown Procedure 4-5
CRANE TRAVEL OPERATION 4-5
Travel-General 4-5
Moving the Crane 4-7
Steering ” , 4–8
Front Wheel Steering 4-8
Rear Wheel Steering 4-8
Four Wheel Steering 4-8
Crabbing 4-8
Traveling-Forward : 4-9
Traveling-Reverse 4-1 O
Four Wheel Drive Operation 4-10
Proper Operation of Axle Oscillation Lockouts 4-11
GENERAL CRANE OPERATION 4-11
Pump Drive 4-11
Setting the Park Brake When the Crane is on Outriggers 4-12
Control Lever Operation 4-13
Preload Check 4-13
USING YOUR LOAD CHART 4-13
CRANE FUNCTIONS 4-15
Setting the Outriggers 4-15
Engaging the Lock Pins 4-17
Stowing the Outriggers 4-18
Stowing the Lock Pins 4-19
Swinging the Boom 4-20
Elevating and Lowering the Boom 4-21
Elevating the Boom 4-21
Lowering the Boom 4-21
Emergency Boom Operating Procedures 4-22
Telescoping the Boom 4-22
xi
T’A81E OF CONTENTS (continued}
Page
Extending the Boom 4-22
Retracting the Boom 4-23
Lowering and Raising the Cable 4-23
Lowering the Cable 4-23
Raising the Cable 4-24
Stowing and Parking 4-24
OPTIONAL EQUIPMENT OPERATION 4-25
Engine Cold Start System 4-25
Hi-Speed Glide System 4-25
OPERATIONAL AIDS 4-25
Load Moment Indicating (LMI} System 4-25
Section· 5 — LUBRICATION 5–1
GENERAL 5-1
LUBRICATION POINTS 5-1
WIRE ROPE LUBRICATION 5-17
Section 6 – SET UP AND INSTALLATION PROCEDURES 6-1
GENERAL 6-1
INSTALLING CABLE ON THE HOIST 6-1
CABLE REEVING 6-2
DEAD-END RIGGING/WEDGE SOCKETS 6-2
Installing the Wedge and Socket 6-4
ERECTING AND STOWING THE SwtNGAWAY
BOOM EXTENSION 6-6
Erecting 6-6
Stowing 6-15
Setting the Offset 6-18
Changing the Boom Extension Nose 6-20
Setting the Telescoping Extension Length 6-20
Extending 6-20
Retrading 6-21

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V