Grove Crane RT640C Spare Parts Manual SN 221021 – PDF DOWNLOAD

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Grove Crane RT640C Spare Parts Manual SN 221021 – PDF DOWNLOAD

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Grove Crane RT640C Spare Parts Manual SN 221021 – PDF DOWNLOAD

Language : English
Pages : 977
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT640C Spare Parts Manual SN 221021 – PDF DOWNLOAD

1 2159910018 BOOM ASSEMBLY – 4 SECTION 9
6372100045 CYLINDER ASSEMBLY – 5 1/2″ 17
6372005557 CYLINDER ASSEMBLY – 5 1/2″ 19
TELESCOPE
7926003009 VALVE ASSEMBLY – CHECK 23
2159900228 ACTUATOR ASSEMBLY 25
2 2165200512 PIVOT SHAFT INSTALLATION – 27
UPPER SHAFT
8 2159900935 SHEAVE INSTALLATION 29
6718000490 SHEAVE ASSEMBLY – COMPLETE 33
9 2165900664 BOOM EXTENSION INSTALLATION – 35
TELESCOPIC
2163900554 BOOM EXTENSION ASSEMBLY – 37
TELESCOPIC
2165900525 FLY SECTION – BOOM EXTENSION 41
6718000490 SHEAVE ASSEMBLY – COMPLETE 43
2165900553 MAST ASSEMBLY 45
6718000580 SHEAVE ASSEMBLY – COMPLETE 47
10 2165900661 BOOM EXTENSION CARRIER 51
INSTALLATION
11 2174900120 STOP INSTALLATION – BOOM 53
EXTENSION
16 3486000119 MAIN BOOM 55
MAIN BOOM
20 7826000641 SOCKET, 3/4” OPEN WEDGE 57
21 3486000212 WEIGHT AND CHAIN ASSEMBLY 59
(COMPLETE ASSEMBLY)
25 6053000552 BALL ASSEMBLY – 300# HEADACHE 61
28 6086002195 HOOK BLOCK ASSEMBLY – 45 TON 63
6718001167 SHEAVE ASSEMBLY – COMPLETE 67
81 3486000294 LIGHTBAR INSTALLATION 69
LMI
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE
1 2165210001 TURNTABLE AND DRIVE 71
INSTALLATION
6176003481 BOX ASSEMBLY – SWING 73
COMPLETE
6176003482 SWING BOX AND BRAKE ASSEMBLY 75
6188000693 BRAKE ASSEMBLY – SWING 79
(COMPLETE ASSEMBLY)
7632000137 MOTOR ASSEMBLY – ORBIT 81
2165210004 TURNTABLE SECTION 83
2170200137 LOCK ASSEMBLY – SWING 85
2 2165200590 PIN INSTALLATION – TURNTABLE LOCK 87
INSTALLATION
3 2165600616 HYDRAULIC LINES INSTALLATION – 89
FRONT STEER
3 2165200596 LOWER SHAFT AND LIFT 91
CYLINDER INSTALLATION
6372005320 CYLINDER ASSEMBLY – 10.00” 93
LIFT
4 2165200532 POSITIVE SWING LOCK 95
INSTALLATION
2165200559 LEVER INSTALLATION 97
5 2170200198 PLATE, COUNTERWEIGHT 99
INSTALLATION
6 6364002956 SWIVEL INSTALLATION – 101
ELECTRICAL AND HYDRAULIC
6364002957 SWIVEL ASSEMBLY – 105
ELECTRICAL AND HYDRAULIC
(NOT AVAILABLE AS ASSEMBLY)
6364002546 SWIVEL ASSEMBLY – 109
15 PORT HYDRAULIC
7753001627 RING ASSEMBLY – 44 115
CONDUCTOR SLIP
8 2165600528 HYDRAULIC LINES INSTALLATION – 121
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 127
CHECK
(COMPLETE ASSEMBLY)
8 6258100005 BINDER INSTALLATION 129
9 2165600521 HYDRAULIC LINES INSTALLATION – 131
TELESCOPE
10 2165600520 HYDRAULIC LINES INSTALLATION – 133
SWING
11 2165600522 HYDRAULIC LINES INSTALLATION – 135
LIFT
12 2165200607 VALVE INSTALLATION – CONTROL 139
(MAIN AND AUXILIARY HOIST)
7926003396 VALVE ASSEMBLY – 2 SECTION CONTROL 143
7926003084 VALVE ASSEMBLY – 147
2 SECTION
7926003074 VALVE ASSEMBLY – 1 SECTION CONTROL 151
6372005656 BRAKE BOOSTER AND MASTER 155
CYLINDER ASSEMBLY
7372005657 CYLINDER ASSEMBLY – BRAKE 157
BOOSTER AND MASTER
7926003658 VALVE ASSEMBLY – 159
PRESSURE REDUCING
7926003052 VALVE ASSEMBLY – 163
FLOW CONTROL
7926002009 VALVE ASSEMBLY – SEQUENCE 165
7926002071 VALVE ASSEMBLY – 5 STATION 167
SOLENOID
14 6974002244 HOIST INSTALLATION – 30G-16G 169
6974002382 HOIST ASSEMBLY – COMPLETE 171
6974002385 HOIST ASSEMBLY 173
6974002135 GROUP ASSEMBLY – 175
RIGHT HAND
6974002243 GROUP ASSEMBLY – LEFT HAND 179
6974001838 CENTER GROUP – HOIST 183
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 185
(COMPLETE ASSEMBLY)
6188000737 BRAKE ASSEMBLY 189
6974001848 VALVES AND PLUMBING 193
INSTALLATION
7926003313 VALVE ASSEMBLY – CONTROL 197
6974002063 CABLE FOLLOWER AND IDLER 201
DRUM ASSEMBLY
6059001027 KICKER INSTALLATION 205
15 2165600530 HYDRAULIC LINES INSTALLATION – 207
MAIN AND AUXILIARY HOIST
16 6974002142 SENSOR INSTALLATION – 211
HOIST ROTATION
6872001546 ROTATION SENSOR ASSEMBLY 213
6512003024 HARNESS ASSEMBLY – 215
ROTATION SENSOR
22 2174200072 MIRROR INSTALLATION – 217
HOIST
26 2165600527 HYDRAULIC LINES INSTALLATION – 219
PRESURE CHECK PANEL
28 2165100602 SENSOR INSTALLATION – 221
SWING LOCK PIN POSITION
6246003226 SWITCH ASSEMBLY 223
32 2165600526 HYDRAULIC LINES INSTALLATION – 225
HYDRAULIC HEATER
34 2165600529 HYDRAULIC LINES INSTALLATION – 227
BRAKE
35 2165200588 LUBE INSTALLATION – 229
TURNTABLE MANUAL BEARING
36 3486000621 LMI SYSTEM KIT (1319) 231
9333103278 CONSOLE ASSEMBLY – 235
VERTICAL, GRAPHIC
9333103280 CENTRAL UNIT ASSEMBLY – 237
DS350 MODULAR
(COMPLETE ASSEMBLY)
9333103355 CABLE, 16′ 3-PIN 239
PRESSURE TRANS. CABLE
37 2174200040 BEARING BOLT INSTALLATION 241
52 6511001217 HANDLE INSTALLATION – CONTROL 243
67 2165600584 HYDRAULIC LINES INSTALLATION – 245
SUPPLY, PRESSURE AND RETURN
68 2165600511 HYDRAULIC LINES INSTALLATION – 247
TELESCOPE
WITH FUTURE AUXILIARY CAB
69 2165600513 HYDRAULIC LINES INSTALLATION – 249
SWING AND SWING BRAKE
70 2165600515 HYDRAULIC LINES INSTALLATION – 251
MAIN HOIST
71 2165600512 HYDRAULIC LINES INSTALLATION – 253
LIFT
79 2165600518 HYDRAULIC LINES INSTALLATION – 255
HEATER
SUPERSTRUCTURE CAB
7 6978004439 ELECTRICAL SYSTEM INSTALLATION 257
– SUPERSTRUCTURE
Item Part Description Page
6512002909 HARNESS ASSEMBLY – 263
SUPERSTRUCTURE
33 2165200527 VALVE INSTALLATION – 267
HYDRAULIC HEATER
7926001763 VALVE ASSEMBLY – SOLENOID 269
7926003035 VALVE ASSEMBLY – RELIEF 271
2500 PSI
46 2165100548 HEATER VALVE INSTALLATION 273
50 6245100024 CAB INSTALLATION – SUPERSTRUCTURE 275
6245100025 CAB ASSEMBLY – SUPERSTRUCTURE 281
6245100018 CAB SECTION 291
7683000067 VALVE ASSEMBLY – TREADLE 293
7246001262 CABLE ASSEMBLY – CONTROL 295
7576001063 MOTOR ASSEMBLY – WIPER 297
(COMPLETE ASSEMBLY)
6392000664 DOOR ASSEMBLY 299
7498000917 SKYLIGHT ASSEMBLY – 303
SLIDING
7326000536 COLUMN ASSEMBLY – STEERING 307
(COMPLETE ASSEMBLY)
7926003341 VALVE ASSEMBLY – ORBITAL 311
(W/O RETURN TO CENTER STEERING)
51 6245001538 CONSOLE INSTALLATION – 313
FRONT
6245001539 CONSOLE ASSEMBLY – FRONT 317
7352000833 CONTROL ASSEMBLY – SHIFT 321
7486002802 GAUGE CLUSTER – 12V 323
6978004334 HARNESS INSTALLATION 325
6512002771 HARNESS ASSY, OUTRIGGER CAB TO BOARD 333
6246003252 CABLE ASSEMBLY – WIPER MOTOR 335
53 6798000880 SEAT INSTALLATION – CONTROL 337
SINGLE AXIS WITH AUXILIARY
OR FUTURE AUXILIARY
6798000835 CONTROL SEAT ASSEMBLY – 341
SINGLE AXIS
W/AUX OR FUTURE AUX
7798000827 SEAT ASSEMBLY 345
Item Part Description Page
6705015361 PLATE ASSEMBLY 347
7926003043 CONTROLLER ASSEMBLY – 349
SINGLE AXIS
6512001796 HARNESS ASSEMBLY – SEAT 353
ARM
6512001706 HARNESS ASSEMBLY – SEAT 355
7798000808 SUSPENSION ASSEMBLY – SEAT 359
54 6245001337 COVERS INSTALLATION – 361
BOTTOM
57 6683000590 PEDAL INSTALLATION – SWING 363
BRAKE
58 6942000531 SCREEN INSTALLATION – SUN 365
OPEN MESH
59 6515000765 HEATER INSTALLATION – 367
HYDRAULIC
7515000724 HEATER ASSEMBLY 371
6978003545 HEATER PANEL INSTALLATION 373
6512001978 HARNESS ASSEMBLY – 377
HEATER PANEL
60 6581001236 WORK LIGHT INSTALLATION 379
61 6348000682 EXTINGUISHER INSTALLATION – FIRE 381
62 6978100018 ELECTRICAL SYSTEM INSTALLATION 383
CAB
6512002911 HARNESS ASSEMBLY – CAB 395
6246003333 CABLE ASSEMBLY – SKYLIGHT 399
WIPER MOTOR
6679100001 PANEL ASSEMBLY – 403
CIRCUIT BREAKER
6512100017 HARNESS ASSEMBLY – 411
CIRCUIT BREAKER PANEL
63 6001002015 MAT INSTALLATION – FLOOR 415
64 6001100000 ACOUSTICAL INSTALLATION 417
65 6975000528 WIPER/WASHER INSTALLATION – 421
SKYLIGHT
66 6632000865 WASHER INSTALLATION – WINDSHIELD 425
73 6683000589 PEDAL INSTALLATION – BOOM TELESCOPE 427
7352990194 ROCKER PEDAL – SINGLE FUNCTION 429
Item Part Description Page
75 6425000646 FAN INSTALLATION – 431
CAB CIRCULATING
7425000659 FAN ASSEMBLY – 12 VOLT CAB 433
(COMPLETE ASSEMBLY)
LOWERWORKS/CARRIER
1 2165110000 FRAME SECTION 435
2163100650 STUD INSTALLATION 437
2 6049100002 AXLE INSTALLATION – FRONT 439
6049100003 AXLE ASSEMBLY – FRONT 441
7049101380 AXLE ASSEMBLY – DRIVE/STEER 443
7049101380 AXLE ASSEMBLY – DRIVE/STEER 445
CARRIER ASSEMBLY, DIFFERENTIAL
NO-SPIN GROUP
7049101380 AXLE ASSEMBLY – DRIVE/STEER 451
HOUSING GROUP
HOUSING GROUP
7049101380 AXLE ASSEMBLY – DRIVE/STEER 455
HUB AND SHAFT GROUP
HUB AND SHAFT GROUP
7049101380 AXLE ASSEMBLY – DRIVE/STEER 459
BRAKE ASSEMBLY GROUP
BRAKE GROUP
6372002594 CYLINDER ASSEMBLY – 3″ 461
STEER
7009000018 CHAMBER ASSEMBLY – BRAKE 463
4 6049100004 AXLE INSTALLATION – REAR 465
6049100005 AXLE ASSEMBLY – REAR 467
7049101382 AXLE ASSEMBLY – DRIVE/STEER 469
7049101382 AXLE ASSEMBLY – DRIVE/STEER 471
CARRIER GROUP
7049101382 AXLE ASSEMBLY – DRIVE/STEER 475
AXLE HOUSING GROUP
7049101382 AXLE ASSEMBLY – DRIVE/STEER 479
SHAFT AND HUB GROUP
7049101382 AXLE ASSEMBLY – DRIVE/STEER 483
CALIPER GROUP
7049101382 AXLE ASSEMBLY – DRIVE/STEER 485
BRAKE ASSEMBLY GROUP
6372002594 CYLINDER ASSEMBLY – 3″ 487
Item Part Description Page
6372003064 CYLINDER ASSEMBLY – 5″ 489
LOCKOUT
5 2174100085 HYDRAULIC LINES INSTALLATION – 491
BRAKE
6 2165600536 HYDRAULIC LINES INSTALLATION – 493
REAR AXLE LOCKOUT
7 2165600534 HYDRAULIC LINES INSTALLATION – 495
REAR STEER
8 2165100649 OUTRIGGER BEAM INSTALLATION 497
2165100650 BEAM ASSEMBLY – OUTRIGGER 501
6372005760 CYLINDER ASSEMBLY-4 1/2″ OUTRIGGER JACK 503
(COMPLETE ASSEMBLY)
6372004886 CYLINDER ASSEMBLY – 2 1/2″ 505
OUTRIGGER EXTENSION
9 2165600563 HYDRAULIC LINES INSTALLATION – 507
OUTRIGGER
10 2174100045 OUTRIGGER FLOAT STOWAGE 511
INSTALLATION
6458000048 FLOAT ASSEMBLY – OUTRIGGER 513
11 6978004333 ELECTRICAL SYSTEM INSTALLATION 515
– CARRIER
6512002774 HARNESS ASSEMBLY – CARRIER 525
6176003182 BOX ASSEMBLY – RELAY 529
6512002773 HARNESS ASSEMBLY – RELAY 533
BOX
12 2165600537 HYDRAULIC LINES INSTALLATION – 537
SUPPLY, PRESSURE AND RETURN
13 6581001238 EXTERIOR LIGHTS 543
INSTALLATION – CARRIER
14 2140100095 MIRROR INSTALLATION – 545
FRAME
15 2165100640 FENDER INSTALLATION 547
16 2165100511 HYDRAULIC RESERVOIR 549
INSTALLATION
2165100572 RESERVOIR ASSEMBLY – 553
HYDRAULIC
7258001405 COVER ASSEMBLY – 16 1/4″ INSPECTION 555
INSPECTION
7437000194 FILTER ASSEMBLY – RETURN 557
7437000194 FILTER ASSEMBLY – RETURN 559
17 2165100543 FLEX STEP INSTALLATION 563
19 2174100661 FUEL TANK AND STEP 565
INSTALLATION
7880000948 TANK ASSEMBLY – 60 GALLON FUEL 567
20 6970002391 TIRE AND WHEEL ASSEMBLY 569
23 2165100551 TIE DOWN INSTALLATION – 571
HOOK BLOCK
27 2165800632 ENGINE INSTALLATION – 573
(FOR REFERENCE ONLY)
CUMMINS 6BT5.9
2165800633 ENGINE ASSEMBLY – 579
CUMMINS 6BT5.9
WITH PUMPS
(NOT AVAILABLE AS ASSEMBLY)
6904000758 TRANSMISSION INSTALLATION 587
– CUMMINS/CLARK
(NOT AVAILABLE AS ASSEMBLY)
6904000754 TRANSMISSION ASSEMBLY – 589
COMPLETE
7904000753 TRANSMISSION ASSEMBLY 591
7904000753 TRANSMISSION ASSEMBLY 593
CONVERTER HOUSING GROUP
7904000753 TRANSMISSION ASSEMBLY 595
TRANSMISSION CASE AND
REAR COVER
7904000753 TRANSMISSION ASSEMBLY 599
TURBINE SHAFT STATOR SUPPORT
7904000753 TRANSMISSION ASSEMBLY 601
TORQUE CONVERTER ASSEMBLY
WITH FREE WHEEL
7904000753 TRANSMISSION ASSEMBLY 603
AUXILIARY PUMP DRIVE PARTS
7904000753 TRANSMISSION ASSEMBLY 605
CHARGING PUMP DRIVE GROUP
7904000753 TRANSMISSION ASSEMBLY 607
FORWARD SHAFT GROUP
7904000753 TRANSMISSION ASSEMBLY 609
REVERSE IDLER GROUP
7904000753 TRANSMISSION ASSEMBLY 611
REVERSE AND SECOND SHAFT
7904000753 TRANSMISSION ASSEMBLY 615
LOW SPEED SHAFT GROUP
7904000753 TRANSMISSION ASSEMBLY 617
FORWARD AND HI 3RD AND 4TH
CLUTCH GROUP
7904000753 TRANSMISSION ASSEMBLY 621
IDLER SHAFT GROUP
7904000753 TRANSMISSION ASSEMBLY 623
OUTPUT SHAFT GROUP
WITH REAR DISCONNECT
7904000753 TRANSMISSION ASSEMBLY 627
DRIVE PLATE GROUP
7904000753 TRANSMISSION ASSEMBLY 629
CONTROL VALVE GROUP
7904000753 TRANSMISSION ASSEMBLY 631
CONTROL VALVE ASSEMBLY
7904000753 TRANSMISSION ASSEMBLY 635
DISCONNECT ASSEMBLY – PUMP
7904000753 TRANSMISSION ASSEMBLY 637
CHARGING PUMP AND FILTER
7722001080 PUMP ASSEMBLY – 639
TWO SECTION GEAR
7722000311 PUMP ASSEMBLY 641
7372002534 CYLINDER ASSEMBLY – THROTTLE 643
(COMPLETE ASSEMBLY)
6978004369 ELECTRICAL SYSTEMS 647
INSTALLATION
6512002832 HARNESS ASSEMBLY – 649
ENGINE
7364001594 DISCONNECT ASSEMBLY – PUMP 653
6512002646 HARNESS ASSY, OUTRIGGER CAB TO BOARD 655
7722000953 PUMP ASSEMBLY 659
2165800603 ENGINE COMPONENTS ASSEMBLY 663
2174800066 QUICK START INSTALLATION 667
7926001253 VALVE ASSEMBLY – SOLENOID 669
29 2165800599 CLEANER INSTALLATION – AIR 671
7304800001 CLEANER ASSEMBLY – AIR 673
(COMPLETE ASSEMBLY)
30 2165800600 EXHAUST SYSTEM INSTALLATION 675
31 2165800634 RADIATOR INSTALLATION 677
2165800635 RADIATOR ASSEMBLY 679
32 2165800624 HOOD INSTALLATION – ENGINE 681
CUMMINS
2165800625 ENGINE HOOD WELD AND 683
ASSEMBLY – CUMMINS
33 2174800650 WEATHERSTRIP INSTALLATION 685
– ENGINE HOOD
34 2174100098 COOLER INSTALLATION – OIL 687
7425000081 FAN ASSEMBLY 689
35 2165800542 BATTERY INSTALLATION 691
36 2165800585 DRIVE LINE INSTALLATION 695
7364001402 DRIVE LINE ASSEMBLY 697
7364002583 SHAFT ASSEMBLY – DRIVE 699
7364002633 DRIVE LINE ASSEMBLY 701
39 2165100535 TOOL BOX INSTALLATION 703
43 2165800514 COVER INSTALLATION – 705
BATTERY
44 2174700504 REAR STEER INDICATOR 707
INSTALLATION
45 2165100638 DECKING INSTALLATION 709
47 2165600576 HYDRAULIC HEATER LINES 711
49 2165800638 FILTER INSTALLATION – FUEL/ 715
WATER SEPARATOR
50 2174100109 RELIEF VALVE AND PARKING 717
BRAKE INSTALLATION
7926001877 VALVE ASSEMBLY – RELIEF 719
7926003855 VALVE ASSEMBLY – PARK BRAKE 721
(COMPLETE ASSEMBLY)
51 2174100635 OUTRIGGER CONTROL VALVE 723
INSTALLATION
7926000219 VALVE ASSEMBLY – 4 STACK 725
OUTRIGGER SOLENOID
7926003300 VALVE ASSEMBLY 729
7926002030 VALVE ASSEMBLY – CHECK 735
52 2174500004 VALVE INSTALLATION – REAR 737
7926001859 VALVE ASSEMBLY – SOLENOID 739
53 2174100664 DIVIDER INSTALLATION – FLOW 741
7926003900 DIVIDER ASSEMBLY – FLOW 743
54 6025000788 BACK-UP ALARM INSTALLATION 745
72 2165600517 HYDRAULIC LINES INSTALLATION – 747
STEER
LOOSE SHIP ITEMS
14 6780000010 ROPE, MANILA
SPECS/SCHEMATICS
1 6294100029 ELECTRIC SCHEMATIC
2 6294009370 HYDRAULIC SCHEMATIC
DECALS
0 RT640C DECA001 MISCELLANEOUS DECALS 749
83 3486000226 DECAL INSTALLATION – ENGLISH 753
LMI
99 6376100155 DECAL INSTALLATION – RT640C 759

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