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Grove Crane RT765E-2 Operator’s Manual 364-03 – PDF DOWNLOAD
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Grove Crane RT765E-2 Operator’s Manual 364-03 – PDF DOWNLOAD
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Description
Grove Crane RT765E-2 Operator’s Manual 364-03 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT765E-2 Operator’s Manual 364-03 – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane RT765E-2 Operator’s Manual 364-03 – PDF DOWNLOAD
GENERAL:
This Operator Manual provides important information for the operator of the Model RT765E-2 Grove Crane. The rough terrain crane incorporates an all welded steel frame, using planetary drive axles to provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer cylinders.
The engine is mounted at the rear of the crane and provides motive power through a six speed forward and reverse transmission. Hydraulic, double box, sliding beam outriggers are integral with the frame.
- The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to provide axle oscillation. Axle oscillation lockout is automatic when the superstructure rotates from the travel position.
- The superstructure is capable of 360° rotation in either direction. All crane functions are controlled from the fullyenclosed cab mounted on the superstructure.
- The crane is equipped with a four-section, full power, sequenced and synchronized boom. Additional reach is obtained by utilizing an optional swingaway boom extension. Lifting is provided by a main hoist and an optional auxiliary hoist.
TABLE OF CONTENTS:
Grove Crane RT765E-2 Operator’s Manual 364-03 – PDF DOWNLOAD
Table of Contents...................................................................................... 5 Introduction........................................................................................... 11 General............................................................................................ 11 Customer Support............................................................................... 11 Noise/vibration test results....................................................................... 11 Noise Level Test Results....................................................................... 11 Vibration Level Test Results................................................................... 11 Serial Number Location............................................................................. 11 Safety Information..................................................................................... 15 Safety Messages.................................................................................... 15 General........................................................................................ 15 Safety Alert Symbol............................................................................ 16 Signal Words................................................................................... 16 General............................................................................................ 16 Accidents.......................................................................................... 16 Operator’s Information............................................................................. 16 Operator’s Qualifications.......................................................................... 17 Operational Aids................................................................................... 17 Load Moment Indication (LMI) Systems (If Equipped)............................................. 18 Anti-Two-Blocking Device....................................................................... 18 Work Area Definition System (WADS) (If Equipped)............................................... 19 Crane Stability/Structural Strength................................................................ 19 Load Charts.................................................................................... 20 Work Site...................................................................................... 20 Wind Forces.................................................................................... 20 Lifting Operations............................................................................. 21 Counterweight.................................................................................. 22 Outrigger Lift Off............................................................................. 22 Multiple Crane Lifts........................................................................... 22 Electrocution Hazard............................................................................... 22 Set-Up and Operation........................................................................... 24 Electrocution Hazard Devices................................................................... 24 Electrical Contact............................................................................. 25 Special Operating Conditions and Equipment..................................................... 25 Personnel Handling................................................................................. 25 Environmental Protection........................................................................... 26 Maintenance........................................................................................ 26 Service and Repairs............................................................................ 27 Lubrication.................................................................................... 27 Tires.......................................................................................... 28 Wire Rope...................................................................................... 28 Sheaves........................................................................................ 29 Batteries...................................................................................... 30 Engine......................................................................................... 30 Transporting the Crane............................................................................. 30 Travel Operation................................................................................... 30 Work Practices..................................................................................... 32 Personal Considerations........................................................................ 32 Crane Access................................................................................... 32 Job Preparation................................................................................ 32 Working........................................................................................ 32 Lifting........................................................................................ 33 Hand Signals................................................................................... 34 Boom Extension..................................................................................... 36 Parking and Securing............................................................................... 36 Shut-Down.......................................................................................... 36 Cold Weather Operation............................................................................. 37 Temperature Effects on Hydraulic Cylinders......................................................... 37 Model Specific Information......................................................................... 39 Overload Inspection................................................................................ 39 Boom Inspection................................................................................ 40 Superstructure Inspection...................................................................... 42 Carrier Inspection............................................................................. 44 Operating Controls and Procedures...................................................................... 47 Controls and Indicators............................................................................ 48 Steering column.................................................................................... 48 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls........................ 49 Steering Column Tilt Lever..................................................................... 49 Park Brake Control Switch...................................................................... 49 Headlights Switch.............................................................................. 49 Drive Axle Selector Switch..................................................................... 49 Hazard Lights Switch........................................................................... 49 Engine Diagnostics Switches.................................................................... 49 Ignition Switch................................................................................ 50 Transmission Shift Lever....................................................................... 50 Cab Overhead Controls.............................................................................. 50 Skylight Window Latch.......................................................................... 50 Skylight Wiper and Wiper Motor................................................................. 50 Skylight Sunscreen............................................................................. 51 Dome Light..................................................................................... 51 Cab Circulating Fan............................................................................ 51 Right Side Window Latch........................................................................ 51 Overhead Control Panel............................................................................. 51 Heater/Air Conditioner Fan Switch.............................................................. 51 Heater Control Switch.......................................................................... 51 Air Conditioner Switch......................................................................... 51 Skylight Wiper Switch.......................................................................... 51 Panel Dimmer Switch............................................................................ 51 Work Lights Switch............................................................................. 51 Boom Lights Switch (Optional).................................................................. 51 Crane Function Power Switch.................................................................... 51 DPF Regeneration Switch (Tier 4 Engines Only).................................................. 52 Steering Column Indicator and Gauge Display........................................................ 53 Swing Brake Engaged............................................................................ 54 Parking Brake Engaged.......................................................................... 54 Light Malfunction.............................................................................. 54 Emergency Stop................................................................................. 54 Hydraulic Oil High Temperature................................................................. 54 Transmission Warning........................................................................... 54 Low Steer Pressure (Optional on CE Units)...................................................... 54 Left Turn Signal Indicator..................................................................... 54 Low Brake Pressure............................................................................. 54 Electronic Module Indicator.................................................................... 54 Electronic System Diagnostic................................................................... 54 LCD Display.................................................................................... 55 Engine Stop.................................................................................... 55 Engine Warning................................................................................. 55 Diesel Particulate Filter (Tier 4 Engines Only)................................................ 55 Right Turn Signal Indicator.................................................................... 56 Inhibit Regeneration........................................................................... 56 Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only)...................................... 56 High Exhaust System Temperature................................................................ 56 Engine Wait-to-Start........................................................................... 56 Four-Wheel Drive Engaged....................................................................... 56 Axle Differential Locked....................................................................... 56 Rear Wheels Not Centered Indicator............................................................. 56 Engine Coolant Temperature Gauge............................................................... 56 Fuel Gauge..................................................................................... 56 Low Fuel Level................................................................................. 57 Battery Charge Indicator....................................................................... 57 Voltmeter...................................................................................... 57 Tachometer..................................................................................... 57 Control Seat Assembly (Single Axis)................................................................ 58 Main Hoist Control (Single Axis Option)........................................................ 58 Boom Lift Control (Single Axis Option)......................................................... 58 Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown).......................... 58 Main Hoist Speed Selector Switch............................................................... 58 Telescope or Auxiliary Hoist Control (Single Axis Option)...................................... 59 Swing Control (Single Axis Option)............................................................. 59 Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown).... 59 Auxiliary Hoist Speed Selector Switch (Optional)............................................... 59 Rear Steer Switch.............................................................................. 59 Swing Brake Control Switch..................................................................... 59 Axle Differential Lock Control Switch (Optional)............................................... 60 Cab Door Release............................................................................... 60 Seat Back Adjustment........................................................................... 60 A/C Heater, Climate Control.................................................................... 60 Seat Slide Lever............................................................................... 60 Seat Frame Slide Lever......................................................................... 60 Armrest Adjustment............................................................................. 60 Hoist Rotation Indicators...................................................................... 60 Hydraulic Boost Switch......................................................................... 60 Armrest Switch (Not Shown)..................................................................... 60 Seat Switch (Not Shown)........................................................................ 60 Side Control Panel................................................................................. 61 Load Moment Indicating (LMI) and Work Area Definition System Control Panel..................... 61 LMI Bypass Switch.............................................................................. 61 Emergency Stop Switch.......................................................................... 61 Transmission Oil Temperature Gauge............................................................. 61 Turntable Pin Swing Lock Control............................................................... 61 12V Receptacle................................................................................. 62 Diagnostic Connector........................................................................... 62 Bubble Level Indicator......................................................................... 62 Hoist Third Wrap Indicator (Optional—Standard on CE)........................................... 62 -20°F (-29°C) Indicator (Optional)............................................................. 62 Ambient Temperature LED Indicator.............................................................. 62 Outrigger Control.................................................................................. 62 Foot Pedal Controls................................................................................ 63 360° Swing Lock Pedal.......................................................................... 63 Swing Brake Pedal.............................................................................. 63 Telescope Control Foot Pedal (Optional)........................................................ 63 Service Brake Foot Pedal....................................................................... 63 Foot Throttle Pedal............................................................................ 63 Miscellaneous Controls and Indicators.............................................................. 63 Fuse Panel..................................................................................... 63 Buzzer......................................................................................... 63 LMI Emergency Override Switch (not used on CE cranes).......................................... 64 LMI Internal Light Bar (Optional).............................................................. 64 Strobe Light or Beacon (Optional) (Not Shown).................................................. 64 Backup Alarm (Not Shown)....................................................................... 64 Emergency Exit................................................................................. 64 Operating Procedures............................................................................... 64 Pre-Starting Checks............................................................................ 64 Cold Weather Operation......................................................................... 65 Engine Operation............................................................................... 65 Crane Travel Operation......................................................................... 67 General Crane Operation........................................................................ 72 Stowing and Parking............................................................................ 78 Unattended Crane............................................................................... 78 Set-Up and Installation................................................................................ 81 General............................................................................................ 81 Accessing the Hoist area (Fixed counterweight units only).......................................... 81 Travel Configuration........................................................................... 81 Working Position............................................................................... 82 Installing Cable on the Hoist...................................................................... 82 Cable Reeving...................................................................................... 82 Dead-End Rigging/Wedge Sockets..................................................................... 83 Installing Wedge and Socket.................................................................... 83 Erecting and Stowing the Bi-fold Boom Extension.................................................... 89 Erecting....................................................................................... 89 Stowing the Swing-Away Boom Extension.......................................................... 95 Setting the Folding Swingaway Offset........................................................... 97 Erecting and Stowing the Bi-fold Boom Extension with the 20 ft (6.1 m) Insert...................... 97 Erecting....................................................................................... 97 Stowing........................................................................................ 99 Counterweights.....................................................................................100 Description....................................................................................100 Maintenance....................................................................................100 Removable Counterweight (Optional).................................................................103 Removal........................................................................................103 Installation...................................................................................103 Lubrication............................................................................................105 General............................................................................................105 Environmental Protection...........................................................................105 Lubrication Intervals..............................................................................105 Standard Lubricants................................................................................106 Arctic Conditions..................................................................................107 Below 0°F (-18°C)..............................................................................107 Down to -40°F (-40°C)..........................................................................107 Surface Protection for Cylinder Rods...........................................................108 Wire Rope Lubrication..............................................................................108 Lubrication Points.................................................................................109 CraneLUBE......................................................................................109 Safety.........................................................................................109 Steering and Suspension........................................................................110 Axles..........................................................................................112 Drive Train....................................................................................114 Drive Train (continued)........................................................................116 Turntable......................................................................................118 Outriggers.....................................................................................120 Boom...........................................................................................122 Boom (continued)...............................................................................124 Boom (continued)...............................................................................126 Hoist..........................................................................................128 Hydraulic......................................................................................130 Maintenance Checklist..................................................................................133 General............................................................................................133 Instructions.......................................................................................133 Daily or 10 Hour Check List....................................................................133 Weekly or 50 Hour Check List...................................................................134 Alphabetical Index.....................................................................................135
Need help? Contact: [email protected]
S.V
