Grove Crane RT770 Parts Manual SN 234537 – PDF DOWNLOAD

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Grove Crane RT770 Parts Manual SN 234537 – PDF DOWNLOAD

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Grove Crane RT770 Parts Manual SN 234537 – PDF DOWNLOAD

Language : English
Pages : 1094
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Grove Crane RT770 Parts Manual SN 234537 – PDF DOWNLOAD

1 80059478 BOOM ASSEMBLY 7
80035407 TELESCOPE CYLINDER, TWO STAGE 15
80037515 MANIFOLD, TELE STAGE SELECTION 19
03120912 LUBRICANT HOSE 21
03098519 LUBRICANT HOSE L=230 23
03120914 LUBRICANT HOSE L=195 25
80057892 ESI-BOOM 27
80039101 WIRING HARNESS 29
2 80029930 BOOM PIVOT SHAFT INSTALLATION 31
2 3486000212 WEIGHT AND CHAIN ASSEMBLY 33
(COMPLETE ASSEMBLY)
3 80038081 SHEAVE INSTALLATION 2 OVER 4 35
3 3486000212 WEIGHT AND CHAIN ASSEMBLY 37
(COMPLETE ASSEMBLY)
4 80033176 HOOKBLOCK 60 T (65 US TON) 39
5 7053100022 BALL ASSEMBLY – OVERHAUL 43
(COMPLETE ASSEMBLY)
6 80043592 EXTENSION CARRIER INSTALLATION 45
(WITH STINGER)
7 80036816 BOOM LIGHTS INSTALLATION 49
6581100024 LIGHT ASSEMBLY – MODIFIED BOOM 51
(COMPLETE ASSEMBLY)
6246100171 CABLE ASSY 12/4 BOOM LIGHTS 53
(COMPLETE ASSEMBLY)
8 80023694 BOOM LIGHT SWITCH INSTALLATION-12V 55
8 7826000641 SOCKET, 3/4” OPEN WEDGE 57
9 7826000641 SOCKET, 3/4” OPEN WEDGE 59
10 7598100004 KIT-LMI AUXILARY BOOM NOSE 61
12 7598100050 BOOM EXTENSION KIT 65
9333102633 FLAG ASSEMBLY – A2B 67
RETAINER
(COMPLETE ASSEMBLY)
9333102996 BOX ASSEMBLY – JUNCTION 69
9333102765 CONNECTOR ASSEMBLY 71
DUMMY PLUG, 2-PIN
9333102768 JUNCTION BOX ASSEMBLY – 73
80MM X 75MM, PG9 + 2-PIN
13 80043772 LMI BOOM KIT INSTALLATION 75
80039723 CABLE REEL 79
9333103913 CABLE REEL LG152-IFLEX5 (BCS) 81
9333102633 FLAG ASSEMBLY – A2B 83
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 85
DUMMY PLUG, 2-PIN
9333101437 ROLLER GUIDE ASSEMBLY 87
15 6978100258 KIT INSTALLATION – AUXILIARY 89
BOOM NOSE
16 2165910022 NOSE INSTALLATION – AUXILIARY BOOM 91
7718100017 SHEAVE ASSEMBLY 93
(COMPLETE ASSEMBLY)
17 6978100436 EXTENSION INSTALLATION – BOOM 95
18 80037183 STOP BLOCK INSTALLATION 97
SUPERSTRUCTURE
1 80056768 T/T & DRIVE INSTL-ROTEK 99
7576134156 SWING BOX ASSEMBLY – 105
MODEL PG702 PS
(COMPLETE ASSEMBLY)
2 80055883 SWING LOCK INSTL 111
80055882 SWING LOCK ASSY 113
3 80056892 COUNTERWEIGHT INSTALL-FIXED 115
4 80044804 ELECTRIC, WATER & HYDRAULIC 117
SWIVEL INSTALLATION
80044803 ELECTRIC, WATER & HYDRAULIC 119
SWIVEL ASSEMBLY
7364100165 SWIVEL ASSEMBLY – 14 PORT 121
HYDRAULIC, WATER AND AIR CONDITIONING
(COMPLETE ASSEMBLY)
80044801 SLIP RING ASSEMBLY 125
5 80037299 CONTROL VALVE INSTALLATION 129
WITHOUT COUNTERWEIGHT REMOVAL
80037979 DIRECTIONAL CONTROL VALVE 131
90024025 VALVE ASSY. WORK SECTION 137
90024043 SOLENOID & CAP ASSY. 12V 139
90024025 VALVE ASSY. WORK SECTION 141
90024043 SOLENOID & CAP ASSY. 12V 143
90024026 VALVE ASSY. WORK SECTION 145
90024043 SOLENOID & CAP ASSY. 12V 147
90024027 VALVE ASSY. WORK SECTION 149
90024043 SOLENOID & CAP ASSY. 12V 151
90024028 VALVE ASSY. OUTLET SECTION 153
90024043 SOLENOID & CAP ASSY. 12V 155
90024043 SOLENOID & CAP ASSY. 12V 157
90024043 SOLENOID & CAP ASSY. 12V 159
90024043 SOLENOID & CAP ASSY. 12V 161
80017628 PRESSURE REDUCING VALVE W/SOL 163
7926101009 VALVE ASSEMBLY – DUAL ACCUMULATOR CHARGE 165
80019226 DIRECTIONAL CONTROL VALVE 171
80037446 MANIFOLD ASSY, TELE FILL CONTL 175
6 80041448 HYDRAULIC LINES INSTALLATION-SS 181
SUPPLY, PRESSURE AND RETURN
WITHOUT COUNTERWEIGHT REMOVAL
7926001894 VALVE ASSEMBLY – RESIDUAL 187
CHECK
(COMPLETE ASSEMBLY)
6 7782191992 19MM ROPE-35X7X199M 189
7 2188100561 BEARING BOLT INSTALLATION 191
7 80037336 LIFT HYDRAULIC LINES INSTALLATION 193
(SUPERSTRUCTURE)
7 7782191532 19MM ROPE 35X7X153M 195
8 80037338 MAIN & AUXILIARY HOIST 197
HYDRAULIC LINES INSTALLATION
9 80037334 TELE HYDRAULIC LINES INSTALLATION 201
(SUPERSTRUCTURE)
80039930 VALVE, PROPORTION ELEC RELIEF 205
80057471 MANIFOLD BOOM LOCK 207
10 80037340 HYDRAULIC LINES INSTALLATION-LMI 209
(SUPERSTRUCTURE)
11 80036741 MAIN & AUX HOIST INSTALLATION 211
80036733 HOIST ASSEMBLY-GHP30A 219
11 6258100005 BINDER INSTALLATION 225
13 80020417 BEACON LIGHT INSTALLATION 227
6581100074 LIGHT ASSEMBLY – MODIFIED STROBE 229
(COMPLETE ASSEMBLY)
14 80042082 VALVE COVER INSTALLATION 231
16 2197210021 MIRROR INSTALLATION – HOIST 233
17 2197210021 MIRROR INSTALLATION – HOIST 235
20 80046997 AIR CONDITION INSTALLATION-SS 237
80026821 AIR COND LINES KIT – S/S 239
80025089 A/C CONDENSER-VERTICAL MOUNT 241
21 80042081 VALVE COVER COMPS INSTALLATION 243
22 80039097 ELECTRICAL SYSTEM INSTALLATION 249
(SUPERSTRUCTURE)
80039098 WIRING HARNESS 255
80001293 DIODE (MODIFIED) 259
80039099 WIRING HARNESS 261
23 80028301 LIFT CYLINDER INSTALLATION 263
80028300 CYL ASSY 12.00″ BORE-LIFT 265
7926101011 VALVE ASSEMBLY – 3/4 HOLDING 269
(COMPLETE ASSEMBLY)
28 80035487 360 SWING LOCK PEDAL INSTL 271
7683000610 PEDAL ASSEMBLY – FOOT 273
(COMPLETE ASSEMBLY)
34 80023361 HOIST ACCESS PLATFORM-SUPERSTRUCTURE 275
35 80018971 HOIST ACCESS PLAT.- CWT COMPS. 279
38 80024058 CRANESTAR INSTALLATION-SUPERSTRUCTURE 281
80018267 TCU AND SAT ANTENNA KIT 283
41 80037335 SWING HYDRAULIC LINES INSTALLATION 285
(SUPERSTRUCTURE)
SUPERSTRUCTURE CAB
1 80058294 CAB ASSEMBLY – (12V) 287
80058291 SUB-ASSEMBLY – CAB STANARD 12V 295
80024013 GLASS DOOR ASSEMBLY 299
80003325 SKYLIGHT ASSEMBLY – SLIDING 303
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 305
80004174 WINDOW ASSEMBLY – REAR 307
(COMPLETE ASSEMBLY)
80007090 KIT – WIPER SKYLIGHT 12 VOLT 309
80007089 WIPER KIT – FRONT 12 VOLT 311
80052793 FAN ASSEMBLY-12V (CAB) 313
80040160 CAB HVAC INSTALLATION – 12V 315
80040152 12V CAB HVAC KIT 319
80009865 SUPERSTRUCTURE CAB – 12V 323
MISCELLANEOUS PARTS INSTALLATION
80058293 CAB BRACKETS INSTALLATION 325
80047051 PEDAL GROUP INSTALLATION 329
7926100786 VALVE ASSEMBLY – TREADLE 331
( SWING BRAKE )
(COMPLETE ASSEMBLY)
80047050 VALVE-BRAKE PEDAL 335
80023693 ACOUSTICS INSTALLATION (SG) 337
80023681 CAB CRANESTAR INSTALLATION 339
2 80023940 CONTROL SEAT INSTALLATION 341
SINGLE AXIS WITH AUXILIARY HOIST
80023941 CONTROL SEAT ASSEMBLY 345
SINGLE AXIS WITH AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY – PROXIMITY 349
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80005805 SINGLE AXIS CONTROLLER 351
7511100028 HANDLE ASSEMBLY (W/SOLENOID) 353
80023344 HARNESS ASSEMBLY-SEAT 357
80046456 SEAT 359
3 80061508 HEATER & AC CONTROL PANEL INSTALLATION 361
80060304 HEAT/AC CONTROL 12V/24V GROVE 363
4 80024119 PLASTIC COVERS INSTALLATION 365
5 80023963 PIN LOCK CABLE INSTALLATION 367
6 80018094 PEDAL INSTALLATION – BOOM TELESCOPE 369
80005806 TREDAL VALVE ASSEMBLY – BI DIRECTIONAL 371
HYDRAULIC PROPORTIONAL REMOTE CONTROL
7 80019531 DRIVE CONTROLS INSTALLATION 373
80017219 STEERING COLUMN W/ CLUSTER 377
7926101003 VALVE ASSEMBLY – STEERING CONTROL 381
(COMPLETE ASSEMBLY)
11 80051360 TELE WITH AUXILIARY HOIST 383
HYDRAULIC LINES INSTALLATION
12 80051361 SWING & SWING BRAKE 385
HYDRAULIC LINES INSTALLATION
13 80051362 LIFT HYDRAULIC LINES INSTALLATION-CAB 387
14 80023962 LOCK PIN INSTALLATION 389
14 80051364 MAIN AND AUXILIARY HOIST 391
HYDRAULIC LINES INSTALLATION
15 80046976 HEATER LINES INSTALLATION-CAB 393
15 80051365 STEER HYDRAULIC LINES INSTALLATION-CAB 395
16 80051366 SUPPLY, PRESSURE AND RETURN 397
HYDRAULIC LINES INSTALLATION-CAB
17 80051367 BRAKE HYDRAULIC LINES INSTALLATION-CAB 399
18 80019441 HYDRAULIC LINES INSTALLATION-CARRIER 405
REAR STEER
18 80026857 LMI S/S KIT INSTL, 2 PORT P/T 407
80026856 LMI S/S KIT – 2 PORT P/T BLOCK 409
19 80008131 LMI INTERNAL LIGHT BAR INSTALLATION 411
20 80026855 LMI CAB KIT INSTALLATION-IFLEX5/EXP 415
80026790 LMI CAB KIT, IFLEX5/EXPERT BCS 417
80026861 HA, LMI IFLEX5 BCS 419
24 80051428 ESI – CAB 425
80043368 PANEL BOX FUSE & RELAY 429
80043369 WIRING HARNESS FUSE & RELAY 439
80041020 CONTROL PANEL O/H CONSOLE 445
80023422 HARNESS ASSEMBLY-OVERHEAD CAB PANEL 449
80023583 PANEL ASSEMBLY-FRONT CONSOLE 453
80023710 HARNESS ASSEMBLY-FRONT PANEL CAB 457
80023510 HARNESS ASSEMBLY-INTERIOR CAB 463
80045677 PANEL ASSEMBLY-OVERHEAD BOOM CONTROL 467
80045679 HARNESS ASSEMBLY-OVERHEAD BOOM CONTROL 469
28 80019937 REAR CAB COVER INSTALLATION 471
30 80028067 SW INSTL T4 REGEN PERMIT/INHIB 473
31 80042302 GRAB HANDLE INSTALLATION 475
37 80042411 CAB INSTALLATIONS-COMPONENTS 477
LOWERWORKS/CARRIER
1 80055398 CARRIER FRAME COMPLETE 479
80055399 FRAME ASSEMBLY 481
80028554 OUTRIGGER BEAM INSTALLATION 483
80028553 OUTRIGGER BEAM ASSEMBLY 485
80028551 CYL ASSEMBLY-4.50 JACK 487
6372100444 CYLINDER ASSEMBLY – OUTRIGGER EXTENSION 489
(COMPLETE ASSEMBLY)
7372100234 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 491
(COMPLETE ASSEMBLY)
2 80054894 FENDER AND DECKING INSTALLATION 495
3 80044935 ENGINE HOOD INSTALLATION 499
80044936 SURGE TANK ASSEMBLY 501
4 80062045 O/R FLOAT INSTALLATION 503
80062046 O/R FLOAT ASSEMBLY 505
5 2174110269 LIGHTS INSTALLATION – EXTERIOR 507
5 80055959 FOLDING OFFSET BOOM 509
EXTENSION INSTALLATION
2174910220 EXTENSION ASSEMBLY – FOLDING 511
OFFSETABLE BOOM
(COMPLETE ASSEMBLY)
2174910174 EXTENSION ASSEMBLY – BOOM FLY 515
(COMPLETE ASSEMBLY)
6718000580 SHEAVE ASSEMBLY – COMPLETE 517
7718100017 SHEAVE ASSEMBLY 519
(COMPLETE ASSEMBLY)
2174910207 MAST ASSEMBLY 521
(COMPLETE ASSEMBLY)
7718100017 SHEAVE ASSEMBLY 523
(COMPLETE ASSEMBLY)
6 2174110093 TIE DOWN INSTALLATION – HOOK BLOCK 525
8 2174110022 MIRROR INSTALLATION – 527
REAR VIEW
9 80025912 STEP INSTALLATION 529
11 80059852 ESI-CARRIER 537
80060174 HARNESS ASSEMBLY-CARRIER 549
12 80060959 HYDRAULIC RESERVOIR INSTALL 555
80060958 HYDRAULIC RESERVOIR ASSEMBLY 557
80044639 HYDRAULIC RESERVOIR 559
80044713 HYDRAULIC RETURN FILTER 561
12 80020418 WASHER BOTTLE INSTALLATION 563
13 80053910 HYD VLVE INST-CARRIER W/O DIFF 565
7926100859 VALVE ASSEMBLY – OUTRIGGER CONTROL 569
4 SECTION
(COMPLETE ASSEMBLY)
7926100874 VALVE ASSEMBLY – OUTRIGGER SELECTOR 571
(COMPLETE ASSEMBLY)
80054553 DOUBLE SOLENOID VALVE 12V 573
7926100911 VALVE ASSEMBLY – PARK BRAKE RANGE SHIFT 575
(COMPLETE ASSEMBLY)
80037445 MANIFOLD ASSY, MOTOR CONTROL 577
80012673 VALVE, FLOW ADJUSTABLE 579
80023028 VALVE ASSY, FAN BYPASS 581
14 80019439 HYDRAULIC LINES INSTALLATION-CARRIER 587
(OUTRIGGER)
15 80035115 HYDRAULIC LINES INSTALLATION-CARRIER 593
SUPPLY, PRESSURE AND RETURN
7926100720 VALVE ASSEMBLY – HIGH SPEED BOOST 601
(COMPLETE ASSEMBLY)
16 80053921 HYDRAULIC LINES INSTALLATION- 607
REAR AXLE
17 80046093 SERVICE BRAKE HYDRAULIC LINES-DISC 613
18 80049322 OUTRIGGER CONTROLLER INSTALLATION 617
80049319 OUTRIGGER CONTROLLER ASSEMBLY 619
6246003053 CABLE ASSEMBLY 621
19 80019440 HYDRAULIC LINES INSTALLATION-CARRIER 627
FRONT STEER
21 80019447 AXLE DISC & PARK BRAKE LINE INSTALLATION 633
23 80022071 REAR AXLE INSTALLATION- 635
WITHOUT DIFFERENTIAL (HDB)
7049101526 AXLE ASSEMBLY – REAR DRIVE STEER 639
WITHOUT DIFFERENTIAL LOCK
Item Part Description Page
(COMPLETE ASSEMBLY)
9049112808 DIFF. CARRIER GROUP 641
9049112809 HOUSING, ASSY. GROUP 645
9049112944 HUB & SHAFT GROUP 649
9049112539 BRAKE GROUP 653
9049112541 BRAKE ASSEMBLY GROUP 655
7372100252 CYLINDER ASSEMBLY – 3 1/2″ STEER 657
(COMPLETE ASSEMBLY)
7372100255 CYLINDER ASSEMBLY – 5″ LOCKOUT 659
(COMPLETE ASSEMBLY)
24 80019246 FRONT AXLE INSTALLATION 661
WITH STANDARD DIFFERENTIAL
7049101525 AXLE ASSEMBLY – FRONT DRIVE STEER 663
WITHOUT DIFFERENTIAL LOCK
(HDB)
(COMPLETE ASSEMBLY)
9049112828 DIFF. CARRIER GROUP 665
9049112809 HOUSING, ASSY. GROUP 669
9049112946 HUB & SHAFT GROUP 673
9049112813 BRAKE GROUP 4,SET 677
9049112541 BRAKE ASSEMBLY GROUP 679
80017735 CYLINDER ASSEMBLY – 4.00 STEER 681
80042239 PARK BRAKE ASSEMBLY 683
80022000 BRAKE ASSEMBLY-PARKING 687
25 80030163 TIRE AND WHEEL INSTALLATION – 691
29.5 X 25 GENERAL
6970100239 TIRE AND WHEEL ASSEMBLY – 693
29.5 X 25 GENERAL
(COMPLETE ASSEMBLY)
7970140712 WHEEL ASSEMBLY – 25 X 25.00 695
(COMPLETE ASSEMBLY)
26 80011139 DRIVELINE INSTALLATION 697
80000672 COUPLING SHAFT 699
80000618 DRIVE LINE ASSEMBLY 701
(COMPLETE ASSEMBLY)
80000699 FRONT LOWER SLIP SHAFT 703
27 80056134 ENGINE INSTALLATION-T4 705
80056136 ENGINE ASSEMBLY-T4 711
80018929 TRANSMISSION ASSEMBLY 717
90017469 CONVERTER HOUSING GROUP 719
90022028 CASE, TRANSMISSION GROUP 723
90014193 REAR COVER GROUP 725
90022032 DRIVE PLATE GROUP 727
90022099 TURBINE SHAFT GROUP 729
90022106 TORQUE CONVERTER GROUP 731
90017471 PUMP DRIVE GROUP 733
90014220 FORWARD & REVERSE GEAR GROUP 735
90022110 REVERSE & HIGH SHAFT GROUP 737
90017473 FORWARD & 2ND SHAFT GROUP 741
90022115 LOW SHAFT GROUP 745
90017474 IDLER SHAFT GROUP 749
90014236 OUTPUT SHAFT GROUP 751
90017475 REG.& CHARGE PUMP MTG. GROUP 755
90017476 PRESSURE REGULATOR GROUP 757
90017477 CHARGE PUMP ASSY. GROUP 759
90017478 ELECTRIC CONTROL & COVER GROUP 761
90022121 CONTROL VALVE ASSY. GROUP 763
9904110078 HI & LOW SHIFT CONTROL GROUP 765
9904110152 PUMP ADAPTOR GROUP 767
90022123 PUMP DRIVE SLEEVE ASSY. GROUP 769
90015402 FLANGE GROUP – OUTPUT 771
80029457 PUMP ASSY.2 SEC GEAR-PIGGYBACK 773
7722100110 PUMP ASSEMBLY-COUNTER CLOCKWISE ROTATION 777
(COMPLETE ASSEMBLY)
80037457 PUMP ASSEMBLY 779
80042860 ESI-ENGINE 783
80041949 HARNESS ASSEMBLY-ENGINE 787
80041964 HARNESS ASSEMBLY-DPF 793
7437100235 FILTER ASSEMBLY 795
(COMPLETE ASSEMBLY)
Item Part Description Page
28 80022864 CAC INSTALLATION RT700E4 797
80022865 CAC ASSEMBLY 799
80022400 CHARGE AIR COOLER ASSEMBLY 801
29 80027176 AIR CONDITION INSTALLATION-CARRIER 803
80020059 FREON COMPRESSOR-12V W/PAD MTG 805
80026820 A/C HOSE KIT CARRIER 807
30 80022593 EXHAUST COVER INSTALLATION 809
31 80054933 FUEL TANK INSTALLATION-T4 811
80051012 FUEL TANK 815
32 80023795 BATTERY BOX INSTALLATION 821
80023982 CABLE KIT BATTERIES 825
80023185 FUSE PANEL ASSEMBLY 827
80023449 HARNESS ASSEMBLY-ENGINE RELAY PANEL 829
33 80018999 EXHAUST SYSTEM INSTALLATION-TIER 4 831
80018994 DPF – EPA TIER4 AFTERTREATMENT 833
80026611 WARNING LIGHT-MODIFIED 835
34 80018495 AIR INTAKE INSTALLATION 837
80018496 AIR CLEANER ASSEMBLY 841
37 80020062 OIL COOLER INSTALLATION 843
80012051 OIL COOLER ASSEMBLY 847
41 80028277 BLOCK HEATER INSTALLATION-QSB 120V 849
45 80022883 RADIATOR INSTALLATION 851
80022987 RADIATOR ASSEMBLY 855
47 80049158 OUTRIGGER POTENTIOMETER INSTALLATION 857
LOOSE SHIP ITEMS
1 6780000010 ROPE, MANILA
SPECS/SCHEMATICS
1 80055306 ELECT SCHEM RT700E
2 80059885 HYD SYS SCHEMATIC RT770E
4 6829101018 REEVING DIAGRAM-RT700E
5 80044601 COMPNT APPROVALS RT765E-2 -EXL
6 80019210 PRESS SET PROCEDURE RT700E4
7 6829101222 FINISH SPECIFICATION
Item Part Description Page
9 6829102873 GEAR PUMP START UP PROCEDURE
13 80031939 CRANESTAR SOFTWARE UPDATE GUID
17 80035310 SPEC PEDAL CALIBRATION
18 80044260 SWING BRAKE CALIBRATION SPEC
19 80035439 SPEC RTE4 EEPROM SETTINGS
20 80057779 SPEC SOFTWARE VERSIONS RT770
21 80034537 SPEC SOFTWARE DOWNLOAD/EEPROMS
22 80054641 SPEC LMI SOFTWARE VERSIONS
38 80030034 DECAL-CTN-HOT SURFACE & GASES
DECALS
0 RT770E DECAL MISCELLANEOUS DECALS 859
1 80040735 DECAL INSTALLATION-STANDARD 861
80040736 DECAL INSTALLATION-STANDARD CAB 865
80040737 DECAL INSTALLATION-STANDARD CARRIER 869
80040738 DECAL INSTALLATION-STANDARD SS 873
80040739 DECAL INSTALLATION-STANDARD BOOM 877
2 80047906 DECAL INSTALLATION-NOMENCLATURE 881
12 6376100254 HARDWARE KIT – DECAL 883

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