Grove Crane RT9000E Spare Parts Manual SN 227121 – PDF DOWNLOAD

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Grove Crane RT9000E Spare Parts Manual SN 227121 – PDF DOWNLOAD

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Grove Crane RT9000E Spare Parts Manual SN 227121 – PDF DOWNLOAD

Language : English
Pages : 967
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Grove Crane RT9000E Spare Parts Manual SN 227121 – PDF DOWNLOAD

1 2197910066 BOOM ASSEMBLY 11
2197910028 SHEAVE INSTL – 2 OVER 7 21
6718100029 SHEAVE ASSEMBLY 23
6372100416 CYLINDER ASSEMBLY – 9 1/4″ TELESCOPE 25
(DUAL RODS)
COMPLETE ASSEMBLY
6372100417 CYLINDER ASSEMBLY – 7 1/2″ TELESCOPE 29
COMPLETE ASSEMBLY
2197910032 CABLE GUIDE ASSY 31
2 2197910037 UPPER LIFT PIN INSTL 33
2 3486000212 WEIGHT AND CHAIN ASSEMBLY 35
COMPLETE ASSEMBLY
3 3486000212 WEIGHT AND CHAIN ASSEMBLY 37
COMPLETE ASSEMBLY
4 7086100093 HOOK BLOCK ASSEMBLY – 80 TON 39
QUICK REEVE
COMPLETE ASSEMBLY
5 7086100094 HOOK BLOCK 130T (W/QUICK) 43
6 2189910015 NOSE INSTALLATION – AUXILIARY BOOM 47
7718100017 SHEAVE, NYLATRON 49
(NOT AVAILABLE AS ASSEMBLY)
6 7053100021 BALL ASSEMBLY – OVERHAUL 51
10 TON SWIVEL
COMPLETE ASSEMBLY
7 6581100055 BOOM LIGHTS INSTL 53
6581100024 LIGHT ASSEMBLY – MODIFIED BOOM 55
COMPLETE ASSEMBLY
6872100043 SWITCH INSTL-BOOM LIGHTS 57
6246100216 CABLE ASSEMBLY – BOOM LIGHTS 59
COMPLETE ASSEMBLY
9 7826000641 SOCKET, 3/4’’ OPEN WEDGE 61
10 7598100089 LMI BOOM KIT – iFlex 5 (BCS) 63
9333103962 CABLE REEL ASSY. iFLEX 5 176’ 65
9333102737 SLIPRING ASSEMBLY – 67
11 COND.
9333103963 CABLE REEL ASSY. iFLEX 5 87’ 69
9333102633 FLAG ASSEMBLY – A2B 71
RETAINER
COMPLETE ASSEMBLY
I
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
10 7826000641 SOCKET, 3/4’’ OPEN WEDGE 73
11 6978100655 LMI BOOM KIT INSTL -iFlex5 BCS 75
12 6576100177 WEDGE SOCKET ADAPTER KIT 77
14 2197910043 BOOM REMOVAL KIT 79
2197910046 REMOVAL ASSEMBLY 81
7372100123 CYLINDER ASSEMBLY – 2″ PIN REMOVAL 83
COMPLETE ASSEMBLY
15 03006752 SHEAVE HOLDER GMK 5100 85
16 03056845 LIMIT SWITCH COMPLETE 87
18 6978100619 LMI BI-FOLD BOOM EXT INSTL KIT 89
20 03053056 CABLE HARNESS BOOM EXT GMK5100 91
24 7598100108 LMI AUX NOSE KIT 93
25 6978100700 KIT INSTALLATION – AUXILIARY NOSE LMI 95
CAB GROUP
2 6798100071 CTRL SEAT INSTL W/MAIN & AUX 97
6798100072 CTRL SEAT ASSY W/MAIN & AUX 99
6872100045 SWITCH ASSEMBLY – PROXIMITY 103
COMPLETE ASSEMBLY
7926003235 CONTROLLER ASSEMBLY – 105
SINGLE AXIS
COMPLETE ASSEMBLY
7511100012 HANDLE, WITH SOLENOID ASSEMBLY 109
6512100540 HARNESS ASSEMBLY – SEAT 119
COMPLETE ASSEMBLY
3 6001100018 ACOUSTICS INSTL – RT”E” 123
7576134127 RT”E” SERIES ACOUSTICS KIT 125
4 6581100005 SPOTLIGHT INSTALLATION 127
5 6581100004 LIGHT INSTALLATION – STROBE 129
6 6245101069 CONSOLE INSTALLATION – FRONT 133
6245101070 CONSOLE ASSEMBLY – FRONT 135
COMPLETE ASSEMBLY
6679100177 PANEL ASSEMBLY – FRONT CONSOLE 139
COMPLETE ASSEMBLY
6512100827 HARNESS ASSEMBLY – FRONT CONSOLE 147
COMPLETE ASSEMBLY
6512100386 HARNESS ASSEMBLY – POTENTIOMETER 153
COMPLETE ASSEMBLY
II
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
7 6978100849 ELECTRICAL SYSTEM INSTALLATION 159
– SUPERSTRUCTURE CAB
8 6593100006 360 LEVER INSTL 163
9 6515100032 AIR CONDITIONING & HEATER INSTALLATION 165
7576134405 KIT – CAB HEATER AND AIR CONDITIONER 167
COMPLETE ASSEMBLY
10 6683100025 PEDAL INSTALLATION – TELESCOPE 171
7926100849 VALVE ASSEMBLY – TREADLE 173
( TELESCOPE )
COMPLETE ASSEMBLY
11 6942100005 SCREEN INSTALLATION – SUN 175
11 6258100005 BINDER INSTALLATION 177
12 2197410004 CAB TILT INSTL 179
7372100077 CYLINDER ASSEMBLY – 2 1/2″ STEER 181
( ALSO USED AS A CAB TILT CYLINDER )
COMPLETE ASSEMBLY
13 6245100355 COVER INSTALLATION – CAB REAR 183
19 7598100107 KIT INSTALLATION – LMI SYSTEM 185
(SUPERSTRUCTURE)
20 6978100699 KIT INSTALLATION – LMI SYSTEM 189
(SUPERSTRUCTURE)
22 7598100096 LMI INTERNAL LIGHTBAR KIT 191
23 6978100518 ESI-S/S 193
6512100372 HA-SUPERSTRUCTURE 205
6872100045 SWITCH ASSEMBLY – PROXIMITY 209
COMPLETE ASSEMBLY
23 7598100141 KIT – LMI iFLEX 5 CAB 213
(FOR BCS MACHINES)
9333103866 CENTERAL UNIT – IFLEX 5 215
9333103868 GRAPH. CONSOLE (VER.) – IFLEX5 217
24 6978100719 KIT INSTALLATION – iFLEX5 LMI CAB 221
25 6245100096 PEDAL INSTALLATION – BRAKE 225
7926100619 VALVE ASSEMBLY – BRAKE 227
WITH TREADLE
26 6245100095 SHIFTER INSTALLATION – 229
TRANSMISSION
28 6245100332 STEER VALVE INSTL 231
III
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
7926100705 STEERING CONTROL VALVE 233
29 6245100334 PEDAL INSTALLATION – THROTTLE 235
( ELECTRIC )
33 6872100057 SWITCH INSTALLATION – 237
AIR CONDITIONER
(NOT AVAILABLE AS ASSEMBLY)
34 6543100101 A/C LINES INSTL – CAB 239
7576134145 KIT – AIR CONDITIONER HOSE 241
COMPLETE ASSEMBLY
37 6872100056 SWITCH INSTALL – AXLE DIFF LOCK 243
(NOT AVAILABLE AS ASSEMBLY)
38 6872100058 SWITCH INSTALLATION – BOOM LIGHTS 245
(NOT AVAILABLE AS ASSEMBLY)
CONTROL VALVE GROUP – UPPER
5 2197610069 VALVE INSTALLATION – CONTROL 251
(SUPERSTRUCTURE)
7926100709 VALVE ASSEMBLY – CONTROL 263
7926100761 VALVE ASSEMBLY – COUNTERWEIGHT 269
COMPLETE ASSEMBLY
7926100713 VALVE ASSEMBLY – SELECTOR 275
7926100811 VALVE ASSY – PRESSURE REDUCING SEQUENCE 277
COMPLETE ASSEMBLY
7926100701 VALVE ASSEMBLY – DIRECTIONAL 283
CONTROL
7005100005 ACCUMULATOR ASSEMBLY – 287
HYDRAULIC OIL
7926100719 DUAL P.O. CHECK VALVE INLINE 289
7926100722 VALVE-MANUAL BLEED OFF PRESSUR 291
6 2197610080 HYDRAULIC LINES INSTALLATION – 293
SUPPLY, PRESSURE AND RETURN
(WITH AIR CONDITIONING)
(SUPERSTRUCTURE)
7926003905 VALVE ASSEMBLY – SOLENOID 299
(4 WHEEL DRIVE)
COMPLETE ASSEMBLY
7 2197610015 LIFT HYD LINES INSTL-S/S 301
8 2197610016 MAIN & AUX HOIST HYD LINES INS 305
10 2197610014 SWING HYD LINES INSTL-S/S 309
7926001894 VALVE ASSEMBLY – RESIDUAL 313
CHECK
IV
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
11 2197610018 LMI HYD LINES INSTL-S/S 315
12 2197610079 HYDRAULIC LINES INSTALLATION – 317
COUNTERWEIGHT REMOVAL
WITH LUFFING JIB
(SUPERSTRUCTURE)
15 2197610101 HYDRAULIC LINES INSTALLATION – 321
SUPPLY, PRESSURE AND RETURN
(CAB)
16 2197610100 HYDRAULIC LINES INSTALLATION – 323
TELESCOPE
(CAB)
17 2197610025 SWING & SW. BRAKE HYD LINES IN 325
18 2197610027 M. & AUX HOIST HYD LINES INSTL 327
19 2197610026 LIFT HYD LINES INSTL-CAB 329
20 2197610028 STEER HYD LINES INSTL-CAB 331
21 2197610029 BRAKE HYD LINES INSTL-CAB 333
HOIST GROUP
7 7782192902 ROPE-HOISTING 19MM 35X7 290M 335
8 7782192142 19MM HOISTING ROPE 35X7X214M 337
13 6974100096 HOIST INSTALLATION – MAIN AND 339
AUXILIARY
7974100010 HOIST ASSEMBLY – HP35 – 26G 347
COMPLETE ASSEMBLY
7372100125 CYLINDER ASSEMBLY – 3″ 353
HOIST PIN REMOVAL
COMPLETE ASSEMBLY
15 6974100098 INDICATOR INSTALLATION – HOIST ROTATION 355
7352100034 CONTROL ASSY – HOIST ROTATION INDICATOR 357
COMPLETE ASSEMBLY
16 6974100098 INDICATOR INSTALLATION – HOIST ROTATION 359
7352100034 CONTROL ASSY – HOIST ROTATION INDICATOR 361
COMPLETE ASSEMBLY
17 2197210021 MIRROR INSTALLATION – HOIST 363
18 2197210021 MIRROR INSTALLATION – HOIST 365
TURNTABLE GROUP
1 2197210090 DRIVE INSTALLATION – TURNTABLE AND 367
(ROTEK)
2197210078 TURNTABLE SECTION 369
7576134156 SWING BOX ASSEMBLY – 375
MODEL PG702 PS
COMPLETE ASSEMBLY
V
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
2197210038 SWING LOCK ASSY 381
2 2197210072 HOSE REEL INSTL. 383
7188000725 BRAKE ASSEMBLY 385
7632100162 MOTOR ASSEMBLY – HYDRAULIC 387
COMPLETE ASSEMBLY
3 6364101779 SWIVEL INSTALLATION – 389
ELECTRIC, WATER AND HYDRAULIC
6364101778 SWIVEL ASSEMBLY – 391
ELECTRIC, WATER AND HYDRAULIC
COMPLETE ASSEMBLY
7364100235 SWIVEL ASSEMBLY – 11 PORT HYDRAULIC 395
COMPLETE ASSEMBLY
7364100209 SWIVEL ASSEMBLY – 2 PORT WATER 397
COMPLETE ASSEMBLY
7753100037 RING ASSEMBLY – SLIP 403
15 CONDUCTOR
COMPLETE ASSEMBLY
4 2197210065 LEVER INSTALLATION-COUNTERWEIGHT REMOVAL 407
8 2197210117 CYLINDER INSTALLATION – LIFT 409
6372100450 CYLINDER ASSEMBLY – 14″ LIFT 411
COMPLETE ASSEMBLY
9 2197110014 BOLT INSTALLATION – BEARING 415
13 2197210054 HEAVY COUNTERWEIGHT INSTL 417
6689100048 PIN ASSEMBLY 419
22 6258100019 VALVE COVER INSTL 421
25 2197210035 T/T LOCK PIN INSTL 423
32 2197310031 HOSE RETAINER INSTALLATION 425
ENGINE GROUP
4 2197110088 HOOD INSTALLATION – ENGINE 427
2197110080 FRONT SUB ASSEMBLY – HOOD 431
28 2197810145 ENGINE INSTALLATION – CUMMINS 437
2197810146 ENGINE ASSEMBLY – CUMMINS 443
(NOT AVAILABLE AS ASSEMBLY)
7356100008 CONVERTER ASSEMBLY – TORQUE 449
COMPLETE ASSEMBLY
9356100758 TORQUE CONVERTOR GROUP 451
9356100759 CHARGE PUMP AND REGULATING 455
VALVE GROUP
VI
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
9904108054 PUMP ASSEMBLY 459
9356100760 DUAL PUMP DISCONNECT GROUP 461
7722100035 PUMP ASSEMBLY – 2 SECTION GEAR 465
COMPLETE ASSEMBLY
7722100036 PUMP ASSEMBLY – 2 SECTION GEAR 469
COMPLETE ASSEMBLY
7722100037 PUMP ASSEMBLY – GEAR 473
WITH FLOW CONTROL
COMPLETE ASSEMBLY
7722100078 PUMP ASSEMBLY – GEAR 475
WITH FLOW CONTROL
COMPLETE ASSEMBLY
2197610011 HYDRAULIC LINES INSTALLATION – 477
ENGINE
(NOT AVAILABLE AS ASSEMBLY)
6978100866 ELECTRICAL SYSTEM INSTALLATION – ENGINE 481
(NOT AVAILABLE AS ASSEMBLY)
7246100391 KIT – CABLE (ENGINE) 485
COMPLETE ASSEMBLY
2197810024 HEATER INSTALLATION – BLOCK 487
(NOT AVAILABLE AS ASSEMBLY)
31 2197810141 RADIATOR INSTALLATION 489
2197810142 RADIATOR ASSEMBLY 493
(NOT AVAILABLE AS ASSEMBLY)
7726100015 COOLER ASSEMBLY – RADIATOR/CHARGE AIR 497
COMPLETE ASSEMBLY
2197810144 TANK ASSEMBLY – SURGE 499
(NOT AVAILABLE AS ASSEMBLY)
35 2197810140 CLEANER INSTALLATION – AIR 501
7304100008 CLEANER ASSEMBLY – AIR 503
COMPLETE ASSEMBLY
36 2197810025 STRAINER INSTALLATION – 505
COOLANT
38 2197810031 DISCONNECT INSTALLATION – PUMP 507
DRIVE TRAIN GROUP
26 2197810092 DRIVE LINE INSTALLATION 509
7364100105 DRIVE LINE ASSEMBLY 511
WITH CENTER BEARING
COMPLETE ASSEMBLY
7364100139 DRIVE LINE ASSEMBLY 513
COMPLETE ASSEMBLY
VII
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
7364100135 DRIVE LINE ASSEMBLY 515
COMPLETE ASSEMBLY
29 2197810018 TRANSMISSION INSTALLATION 517
7904100022 TRANSMISSION ASSEMBLY 521
9904109842 INPUT SHAFT AND COVER GROUP 523
9904109843 CASE AND REAR COVER GROUP 527
9904109844 DRIVE GROUP – LOW SPEED 531
9904109845 FORWARD CLUTCH AND 533
SHAFT GROUP
9904109846 SHAFT GROUP – REVERSE AND 535
SECOND
9904109847 SHAFT GROUP – FIRST CLUTCH 539
9904109848 IDLER GROUP – FORWARD HIGH 543
9904109849 SHAFT GROUP – FORWARD HIGH 545
AND THIRD
9904109850 IDLER SHAFT GROUP 549
9904109851 SHAFT GROUP – OUTPUT 551
9904109804 CONTROL VALVE MOUNTING 555
GROUP
9904109696 VALVE ASSEMBLY – CONTROL 557
9904109862 FLANGE GROUP 561
30 2197610045 TRANS FLTR/LINES INST 563
7437000199 FILTER ASSEMBLY 565
COMPLETE ASSEMBLY
AXLE GROUP
19 2197610006 REAR AXLE L/O HYD LINES INSTL 567
22 2197610004 FRT STEER HYD LINES INSTL-CARR 569
24 2197710004 REAR AXLE INSTL. W/DIFF LOCK 571
7049101411 AXLE ASSEMBLY – REAR DRIVE STEER 575
WITH DIFFERENTIAL LOCK
COMPLETE ASSEMBLY
9049112405 DIFF.CARR.GROUP 577
9049112399 HOUSING GROUP 581
9049112406 HUB & SHAFT GROUP 585
9049112401 BRAKE GROUP 589
9049112402 BRAKE ASSY.GROUP 591
VIII
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
6872100001 SWITCH INSTALLATION – 593
AXLE DIFFERENTIAL LOCK
(NOT AVAILABLE AS ASSEMBLY)
7372100091 CYLINDER ASSEMBLY – 7″ LOCKOUT 595
COMPLETE ASSEMBLY
6872100045 SWITCH ASSEMBLY – PROXIMITY 597
COMPLETE ASSEMBLY
25 2197510001 FRONT AXLE INSTL. W/DIFF LOCK 599
7049101410 AXLE ASSEMBLY – FRONT DRIVE STEER 601
WITH DIFFERENTIAL LOCK
COMPLETE ASSEMBLY
9049112398 DIFF.CARRIER GROUP 603
9049112399 HOUSING GROUP 607
9049112400 HUB & SHAFT GROUP 611
9049112401 BRAKE GROUP 615
9049112402 BRAKE ASSY.GROUP 617
7188100101 BRAKE ASSEMBLY – PARKING 619
COMPLETE ASSEMBLY
27 6970100088 TIRE AND WHEEL INSTALLATION 623
6970100087 TIRE AND WHEEL ASSEMBLY 625
7970140702 WHEEL ASSEMBLY 627
41 2197610005 REAR STEER HYD LINES INSTL-CAR 629
OUTRIGGER GROUP
5 2197110033 FLOAT INSTALLATION – OUTRIGGER 631
6458000040 FLOAT ASSEMBLY – OUTRIGGER 633
COMPLETE ASSEMBLY
17 2197610003 O/R HYD LINES-CARR 639
FRAME GROUP
3 2197110149 FENDER INSTALLATION 643
6576100163 KIT, HARDWARE 645
FENDER INSTALLATION
(NOT AVAILABLE AS ASSEMBLY)
6 2197110010 EXTERIOR LTS & ALARM INSTL 647
7 2197110057 HOOKBLOCK TIE-DOWN INSTL 649
8 2197810138 COVER INSTALLATION – BATTERY BOX 651
10 2197110030 MIRROR INSTALLATION – 653
REAR VIEW
11 2197110111 STAND INSTALLATION – COUNTERWEIGHT 655
IX
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
12 2197110164 COOLER INSTALLATION – 657
HYDRAULIC AND TRANSMISSION OIL
7726191192 COOLER ASSEMBLY – 659
HYDRAULIC AND TRANSMISSION OIL
COMPLETE ASSEMBLY
12 6376100254 HARDWARE KIT – DECAL 661
14 6978100865 ELECTRICAL SYSTEM INSTALLATION – CARRIER 667
6512100898 HARNESS ASSEMBLY – CARRIER 677
COMPLETE ASSEMBLY
6679100155 PANEL ASSEMBLY – ENGINE RELAYS 683
COMPLETE ASSEMBLY
6512100807 HARNESS ASSEMBLY – ENGINE RELAY PANEL 685
COMPLETE ASSEMBLY
6176100249 BOX ASSEMBLY – OUTRIGGER PIN CONTROLS 687
COMPLETE ASSEMBLY
6246100222 CABLE ASSY – LH REMOTE O/R REM 689
14 2197310021 LIFT CYL TRAVEL SUPPORT INSTL 691
2197310022 LIFT CYL TRAVEL SUPPORT ASS’Y 693
6372100052 BOTTLE JACK (MODIFIED) 695
7372100009 CYLINDER ASSEMBLY – 697
BOTTLE JACK
15 2197110065 HYDRAULIC RESERVOIR INSTL 701
2197110064 HYDRAULIC RESERVOIR ASSEMBLY 703
7880100043 HYDRAULIC RESERVOIR 707
7437100230 FILTER ASSEMBLY 709
16 2197610064 VALVE INSTALLATION – HYDRAULIC 713
CARRIER WITH DIFFERENTIAL LOCK
7926100810 VALVE ASSEMBLY – INTEGRATED OUTRIGGER/ 715
REAR STEER
COMPLETE ASSEMBLY
2197610032 VALVE ASSY-AXLE DIS & PARK BRA 717
7926003905 VALVE ASSEMBLY – SOLENOID 719
(4 WHEEL DRIVE)
COMPLETE ASSEMBLY
6872100000 SWITCH ASSEMBLY – PRESSURE 721
( NORMALLY CLOSED )
COMPLETE ASSEMBLY
7926100722 VALVE-MANUAL BLEED OFF PRESSUR 723
7926003922 VALVE ASSEMBLY – 725
DOUBLE SOLENOID
COMPLETE ASSEMBLY
X
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Apr 18, 2007 Rev:
Model Number
RT9000E
Serial Number
227121
Item Part Description Page
7926100579 VALVE ASSEMBLY – 4-WAY 727
SOLENOID
16 6780100002 SLING ASSEMBLY 729
18 2197610074 HYDRAULIC LINES INSTALLATION – 731
SUPPLY, PRESSURE AND RETURN
(WITH AIR CONDITIONING)
(CARRIER)
7926003860 VALVE ASSEMBLY – SOLENOID 737
COMPLETE ASSEMBLY
7926100742 SOLENOID VALVE 2 WAY N.O. 739
20 2197610008 SERV BRAKE HYD LINES-DISC 743
21 2197610010 AXLE DISC & PARK BRAKE LINES 745
23 2197610009 DIFF LOCK HYD LINES INSTL-CARR 747
32 2197810143 TANK INSTALLATION – FUEL 749
2197810047 TANK ASSEMBLY – FUEL 751
7880100036 TANK ASSEMBLY – FUEL 753
100 GALLON
COMPLETE ASSEMBLY
7576001743 MOUNTING KIT – OIL COOLER 755
33 2197810139 BATTERY INSTALLATION 757
7246100175 CABLE KIT-RT9000E BATTERIES 761
42 2197110085 HOOK INSTALLATION – PINTLE 763
7539100003 HOOK ASSEMBLY – PINTLE 765
COMPLETE ASSEMBLY
XI

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S.V