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Grove Crane RT9130E Operator’s Manual 076-08 – PDF DOWNLOAD
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Description
Grove Crane RT9130E Operator’s Manual 076-08 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT9130E Operator’s Manual 076-08 – PDF DOWNLOAD
Language : English
Pages : 130
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane RT9130E Operator’s Manual 076-08 – PDF DOWNLOAD
INTRODUCTION:
GENERAL:
- This Handbook provides important information for the operator of the Model RT9000E Series Grove
Crane. - The rough terrain crane incorporates an all welded steel frame, using planetary drive axles to
provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer cylinders. The
engine is mounted at the rear of the crane and provides motive power through a six speed forward
and reverse transmission. Hydraulic, double box, sliding beam outriggers are removable. - The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to
provide axle oscillation. Axle oscillation lockout is automatic when the superstructure rotates
from the travel position. - The superstructure is capable of 360° rotation in either direction. All crane functions are
controlled from the fully- enclosed cab mounted on the superstructure. The crane is equipped with a
five-section, full power, sequenced and synchronized boom. Additional reach is obtained by
utilizing an optional swingaway boom extension. Lifting is provided
by a main and auxiliary hoist.
TABLE OF CONTENTS:
Grove Crane RT9130E Operator’s Manual 076-08 – PDF DOWNLOAD
FRONT COVER........................................................................................................... 1 TOC................................................................................................................... 3 SECTION 1............................................................................................................. 9 Introduction...................................................................................................... 9 General....................................................................................................... 9 New Owner................................................................................................. 9 Noise/Vibration Test Results.................................................................................. 9 Noise Level Test Results Are As Follows:.................................................................. 9 Vibration Level Test Results Are As Follows:.............................................................. 9 Serial Number Location (Figure 1-1)........................................................................... 10 SECTION 2............................................................................................................. 15 Safety Information................................................................................................ 15 Diesel Engine Exhaust......................................................................................... 15 Battery Posts, Terminals, And Related Accessories............................................................. 15 Safety Messages............................................................................................... 16 General................................................................................................... 16 Safety Alert Symbol....................................................................................... 16 Signal Words.............................................................................................. 16 General....................................................................................................... 16 Operator’s Information........................................................................................ 16 Operational Aids.............................................................................................. 17 Operator’s Qualifications..................................................................................... 17 Crane Stability/Structural Strength........................................................................... 18 Load Charts............................................................................................... 19 Work Site................................................................................................. 20 Lifting Operations........................................................................................ 20 Counterweight............................................................................................. 21 Outrigger Lift Off........................................................................................ 21 Multiple Crane Lifts...................................................................................... 21 Load Moment Indication (LMI) Systems.......................................................................... 22 Two-Blocking.............................................................................................. 22 Work Area Definition System............................................................................... 22 Electrocution Hazard.......................................................................................... 23 Set-Up and Operation...................................................................................... 23 Electrocution Hazard Devices.............................................................................. 24 Electrical Contact........................................................................................ 24 Special Operating Conditions and Equipment................................................................ 25 Crushing Hazards.............................................................................................. 25 Personnel Handling............................................................................................ 26 Travel Operation.............................................................................................. 27 Accidents..................................................................................................... 27 Maintenance................................................................................................... 27 Service and Repairs....................................................................................... 27 Lubrication............................................................................................... 28 Tires..................................................................................................... 28 Wire Rope................................................................................................. 28 Batteries..................................................................................................... 29 Engine........................................................................................................ 29 Work Practices................................................................................................ 30 Crane Access.............................................................................................. 30 Job Preparation........................................................................................... 30 Working................................................................................................... 30 Lifting................................................................................................... 31 Hand Signals.............................................................................................. 31 Transporting The Crane........................................................................................ 32 Shut-Down..................................................................................................... 32 Boom Extension/Jib............................................................................................ 33 Cold Weather Operation........................................................................................ 33 Temperature Effects On Hydraulic Cylinders.................................................................... 33 SECTION 3............................................................................................................. 35 Operating Controls And Procedures................................................................................. 35 Controls And Indicators....................................................................................... 36 Defroster Switch.......................................................................................... 36 Hand Throttle Control..................................................................................... 36 Ignition Switch........................................................................................... 36 Voltmeter................................................................................................. 36 Transmission Oil Temperature Gauge........................................................................ 36 Heat Control Knob......................................................................................... 36 Fan Control Switch........................................................................................ 37 Park Brake Control Switch................................................................................. 37 Air Conditioner Control Switch (Optional)................................................................. 42 Swing Brake Control Switch................................................................................ 42 Axle Differential Lock Control Switch (Optional).......................................................... 42 Swing Speed Control Switch................................................................................ 42 Drive Axle Selector Switch................................................................................ 42 Cab Tilt Switch........................................................................................... 42 Outrigger Control Switches................................................................................ 42 Work Light Switch......................................................................................... 42 Headlights Switch......................................................................................... 42 Boom Lights Switch (Optional)............................................................................. 43 Hazard Lights Switch...................................................................................... 43 Hose Reel Brake On Indicator.............................................................................. 43 Fuel Gauge................................................................................................ 43 Engine Diagnostics Switches............................................................................... 43 Engine Coolant Temperature Gauge.......................................................................... 43 Tachometer................................................................................................ 43 Crane Function Power Switch............................................................................... 43 Outriggers Extend/Retract Switch.......................................................................... 43 Load Moment Indicating (LMI) and Work Area Definition System Control Panel................................ 43 Boom Telescope Mode Switch................................................................................ 44 Boom Telescope Section Select Switch...................................................................... 44 Rear Steer Control Switch................................................................................. 44 Auxiliary Hoist Speed Selector Switch..................................................................... 44 Swing Control Lever....................................................................................... 44 Turn Signal Lever and Windshield Wiper/ Washer Controls................................................... 44 Bubble Level Indicator.................................................................................... 44 Cab Circulating Fan....................................................................................... 44 Swing Brake Pedal......................................................................................... 44 Telescope Control Foot Pedal.............................................................................. 45 Windshield Wiper.......................................................................................... 45 Defroster Fan............................................................................................. 45 Service Brake Foot Pedal.................................................................................. 45 Spotlight (Optional)...................................................................................... 45 Foot Throttle Pedal....................................................................................... 45 Transmission Shift Lever.................................................................................. 45 Fuse Panel................................................................................................ 45 Swing Lock Pin Control Handle............................................................................. 45 Hoist Rotation Indicators................................................................................. 45 Main Hoist Control Lever.................................................................................. 46 360 Degree Swing Lock Control (Positive Lock Type)........................................................ 46 Main Hoist Speed Selector Switch.......................................................................... 46 Data Link and Service Connector........................................................................... 46 Luffing Jib Raise/Lower Switch............................................................................ 46 Luffing Jib On/Off Switch................................................................................. 46 Seat Switch (not directly shown).......................................................................... 46 Cab Dome Light............................................................................................ 46 Fire Extinguisher......................................................................................... 46 Boom Lift Control Lever................................................................................... 46 12 VDC Accessory Outlet................................................................................... 46 Auxiliary Hoist Control Lever............................................................................. 46 Horn...................................................................................................... 46 Right Turn Signal Indicator............................................................................... 47 Left Turn Signal Indicator................................................................................ 47 Rear Wheels Not Centered Indicator........................................................................ 47 Hoist 3rd Wrap Indicator (Option w/CE).................................................................... 47 Engine Stop Indicator..................................................................................... 47 Engine Warning Indicator.................................................................................. 47 Engine Service Indicator.................................................................................. 47 Wait To Start Indicator................................................................................... 47 Low Brake Pressure Indicator.............................................................................. 47 Transmission Service Indicator............................................................................ 47 Water In Fuel Indicator................................................................................... 47 Boom Not Sync Indicator................................................................................... 47 Throttle Mode Switch...................................................................................... 47 Armrest Switch (not directly shown)....................................................................... 47 Boom Telescope Mode A/B Select Switch..................................................................... 48 Low Steer Pressure Indicator (w/CE)....................................................................... 48 Electrical System Diagnostic Indicator.................................................................... 48 -29oC Indicator (CE and Russian option)................................................................... 48 Main Hoist/Lift Dual Axis Controller (w/CE, not shown).................................................... 48 Auxiliary Hoist & Swing Dual Axis Controller (w/CE, not shown)............................................ 48 Strobe Light or Beacon (Not Shown)........................................................................ 48 Skylight Wiper (not shown)................................................................................ 48 Hourmeter (not shown)..................................................................................... 48 Backup Alarm (not shown).................................................................................. 49 LMI Lockout (All Units) and LMI Lockout Alarm (CE Units) (not shown)...................................... 49 Buzzer (not shown)........................................................................................ 49 Carrier Control Module Diagnostic Connector............................................................... 49 Pump Disconnect Cable (not shown)......................................................................... 49 Anemometer (not shown).................................................................................... 49 Emergency Exit............................................................................................ 49 Retarder (option, not shown).............................................................................. 49 Operating Procedures.......................................................................................... 50 New Crane Conditioning.................................................................................... 50 Pre-Starting Checks....................................................................................... 50 Cold Weather Operation.................................................................................... 50 Engine Operation.......................................................................................... 51 Crane Travel Operation.................................................................................... 52 Travel On Slopes.......................................................................................... 55 General Crane Operation................................................................................... 57 Using Your Load Chart..................................................................................... 57 Crane Functions........................................................................................... 59 Stowing And Parking....................................................................................... 65 Unattended Crane.......................................................................................... 66 SECTION 4............................................................................................................. 67 Set-up And Installation........................................................................................... 67 General....................................................................................................... 67 Installing Cable On The Hoist................................................................................. 67 Cable Reeving................................................................................................. 68 Dead-End Rigging/Wedge Sockets................................................................................ 69 Installing Wedge and Socket............................................................................... 69 Counterweight Removal And Installation........................................................................ 76 Counterweight Stand Installation.......................................................................... 76 Standard and Heavy Counterweight and Auxiliary Hoist Structure............................................ 76 Counterweight Stand Removal............................................................................... 80 Outrigger Removal and Installation............................................................................ 81 Bleed Valve Operation..................................................................................... 81 Procedure................................................................................................. 81 Removal................................................................................................... 81 Installation.............................................................................................. 82 Removing And Installing The Swingaway Boom Extension.......................................................... 83 Removal................................................................................................... 83 Installation.............................................................................................. 84 Connecting and Disconnecting the Hydraulic Boom Extension..................................................... 89 Connecting................................................................................................ 89 Disconnecting............................................................................................. 89 Swingaway Mounting Adjustment............................................................................. 90 Boom Extension (With Inserts)............................................................................. 91 Assembly of Boom Extensions............................................................................... 93 Checklists For Rigging Work............................................................................... 93 Description of Rigging Work............................................................................... 94 Installing/Removing Two-Stage Swingaway Lattice Extension for Boom Extension.............................. 95 Hydraulic Connection On the Boom Extension (If Unit Is Equipped With Hydraulic Luffing Boom Extension).... 95 Electrical Connection On the Boom Extension............................................................... 96 Folding Out/In the Deflection Sheaves On the 8 m Sections................................................. 96 Positioning/Removing the Hoist Cable...................................................................... 97 Setting the Folding Swingaway Extension Offset............................................................ 97 SECTION 5............................................................................................................. 99 Lubrication....................................................................................................... 99 General....................................................................................................... 99 Lubrication Intervals......................................................................................... 99 Arctic Conditions............................................................................................. 99 Arctic Conditions - Below -18°C (0°F)..................................................................... 99 Arctic Conditions Down To -40°F...........................................................................100 Surface Protection for Cylinder Rods..........................................................................100 Wire Rope Lubrication.........................................................................................100 Lubrication Points............................................................................................101 CraneLUBE.................................................................................................101 Safety....................................................................................................101 Steering and Suspension...................................................................................102 Axles.....................................................................................................104 Drive Train...............................................................................................106 Drive Train (continued)...................................................................................108 Turntable.................................................................................................110 Cab Tilt..................................................................................................112 Outriggers................................................................................................114 Boom......................................................................................................116 Boom (continued)..........................................................................................118 Boom (continued)..........................................................................................120 Hoist.....................................................................................................122 Hydraulic.................................................................................................124 Instructions for Accessing Lubrication Points on Boom.....................................................126 SECTION 6.............................................................................................................127 Maintenance Checklist.............................................................................................127 General.......................................................................................................127 Instructions..................................................................................................127 Daily or 10 Hour Check List...............................................................................127
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- This is the SAME exact manual used by your dealers to fix your vehicle.
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S.V
