Grove Crane RT9150E Spare Parts Manual SN 231938 – PDF DOWNLOAD

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Grove Crane RT9150E Spare Parts Manual SN 231938 – PDF DOWNLOAD

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Grove Crane RT9150E Spare Parts Manual SN 231938 – PDF DOWNLOAD

Language : English
Pages : 1053
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT9150E Spare Parts Manual SN 231938 – PDF DOWNLOAD

1 80038836 BOOM ASSEMBLY 1
80013786 BOOM ASSY-STEEL CONSTRUCTION 3
80013790 BASIC MEMBER COMPLETE 5
80013791 BOOM REMOVAL BRACKET INSTALLATION 7
80013787 BOOM ASSY COMPONENT PARTS 9
03130061 MOUNTING PARTS TELESCOPIC SECTION 1 17
03130062 MOUNTING PARTS TELESCOPIC SECTION 2 31
03120912 LUBRICANT HOSE 39
03130063 MOUNTING PARTS TELESCOPIC SECTION 3 47
03098519 LUBRICANT HOSE L=230 55
03130064 MOUNTING PARTS TELESCOPIC SECTION 4 63
03120914 LUBRICANT HOSE L=195 71
80018323 COMPONENT PARTS-TELESCOPE 5 77
03120915 LUBRICANT HOSE L=140 83
02227446 ROPE PULLEY, ASSEMBLY 85
02304349 LIMIT SWITCH – WEIGHT ASSEMBLY 87
03156892 Rope pulley 342 assembly 89
03156892 Rope pulley 342 assembly 91
80038835 BOOM ASSY HYDRAULIC COMPONENTS 93
03157608 HYDR. PLANT, TELESKOPIC JIB 95
03157605 CYLINDER COUPLING 97
03329409 TELESCOPE CYLINDER 879561 99
03324518 CYLINDER HEAD COUPLING 101
02315199 STOP BRAKE VALVE 103
03099795 HOSE ASSY TELESCOPIC JIB 105
80038834 TELE HYDRAULIC LINES INSTALLATION 107
80013789 ELECTRICAL CONSTRUCTION BOOM ASSEMBLY 109
03114614 TERMINAL BOX – ELECTRICAL COMPONENTS 111
GMK 5275
03121448 ELECTRICAL PARTS-TELESCOPE CYLINDER 115
03177226 LACED WIRING HARNESS I/0 4 119
03155917 CABLE DRUM 123
GMK 5275
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
03136138 SPRING CABLE REEL 125
03137322 SPRING CABLE REEL ASSEMBLY 127
80019763 CABLE ASSEMBLY 129
80019762 CABLE ASSEMBLY 131
80014919 ANGULAR UNIT MAIN JIB-MODIFIED 133
03155931 ANGULAR UNIT, MAIN-JIB 135
GMK 5275
03155915 ELECTRICAL PARTS-ANGLE SENSOR 137
2 80011557 PIN INSTALLATION – 139
UPPER LIFT CYLINDER
2 7086002237 HOOK BLOCK 100 UST (GMK) 143
3 80013611 BOOM PIVOT INSTALLATION 147
03011141 STEERING CYLINDER 149
6 7053100021 BALL ASSEMBLY – OVERHAUL 151
10 TON SWIVEL
(COMPLETE ASSEMBLY)
7 2197110057 HOOKBLOCK TIE-DOWN INSTALLATION 153
8 2189910015 NOSE INSTALLATION – AUXILIARY BOOM 155
7718100017 SHEAVE ASSEMBLY 157
(COMPLETE ASSEMBLY)
9 7826000641 SOCKET, 3/4’’ OPEN WEDGE 159
10 80029480 LIMIT SWITCH ASSEMBLY 161
02304349 LIMIT SWITCH – WEIGHT ASSEMBLY 163
10 7826000641 SOCKET, 3/4’’ OPEN WEDGE 165
11 80011905 BOOM LIGHT INSTALLATION 167
80012209 BOOM LIGHTS CABLE ASSEMBLY 169
11 6576100177 WEDGE SOCKET ADAPTER KIT 171
12 80011248 WINDSPEED INDICATOR INSTALLATION 173
80011251 WINDSPEED INDICATOR ASSEMLBY 175
03114591 WIND GAUGE FLANGE MOUNT 177
14 80020092 POLE INSTALLATION-JIB RELEASE 179
15 03125617 BOOM REMOVAL RIGGING 181
21 80015961 BOOM EXTENSION-HYDRAULIC LINES 183
SUPERSTRUCTURE
SUPERSTRUCTURE
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
1 80012479 TURNTABLE BEARING AND DRIVE INSTALLATION 185
03010220 BOX SUB ASSEMBLY – SWING DRIVE 187
03328081 STANDARD GEAR CPL. 189
02315068 HYDRAULIC-MULTIPLE-DISK BRAKE 193
02256891 AXIAL PISTON MOTOR A2FM 195
02315939 ROTARY GROUP 197
02315940 ROTARY GROUP COUPLING 199
2 80033016 ELECTRIC, WATER & HYDRAULIC 201
SWIVEL INSTALLATION
WITH AIR-CONDITIONING
80033017 ELECTRIC, WATER & HYDRAULIC 205
SWIVEL ASSEMBLY
WITH AIR-CONDITIONING
80032847 SWIVEL ASSEMBLY
80012010 SLIP RING ASSY 46 CONDUCTOR 209
90017542 VALVE, CART. CHECK 211
3 80012139 CONTROL VALVE INSTALLATION – 213
MAIN & AUXILIARY HOIST
80008999 DIRECTIONAL CONT. VLV, 4 SECT. 217
90018100 VALVE ASSY.MANIFOLD BODY ASSY. 221
90018115 VALVE ASSY. 223
90018101 VALVE ASSY.MANIFOLD BODY ASSY. 225
90018102 CONTROL CART. COVER GROUP 227
90018103 CONTROL 3-PISTON, COVER GROUP 229
90018104 CONTROL 1-PISTON, COVER GROUP 231
90018105 CONTROL, COVER GROUP 233
90018106 CONTROL, COVER GROUP 235
90018107 COVER ASSY. GROUP 237
90018108 COVER ASSY. GROUP 239
90018109 COVER ASSY. GROUP 241
90018110 VALVE BLOCK W/CONTROL GROUP 243
03329878 CONTROL BLOCK SLEWING GEAR-100 245
80012381 VALVE ASSY. BLOCK MANIFOLD 247
80012179 ACCESSORY MANIFOLD 251
03320213 VALVE ASSEMBLY – SOLENOID 253
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
7005100005 ACCUMULATOR ASSEMBLY – 255
HYDRAULIC OIL
03323935 FILTER 70325334. TYP:PI330 010 257
3 80027889 HEATER AND AIR CONDITION CONTROL 259
PANEL INSTALLATION
80027886 HEATER & CONTROL PANEL (24V) 261
4 80039332 HYDRAULIC LINES INSTALLATION-SS 269
MAIN AND AUXILIARY HOIST
5 80010065 HOIST INSTALLATION – MAIN AND AUXILIARY 281
03066846 HOISTING GEAR 283
03316992 MOUNTING GEAR 285
03316972 HYDRAULIC-MULTIPLE-DISK BRAKE 289
03057659 SWITCH ASSEMBLY – LIMIT 291
03326279 STOP BRAKE VALVE 293
6 80022444 HOIST MIRROR INSTALLATION 295
9 80008137 BEARING BOLT INSTALLATION 297
9 80011875 HYDRAULIC LINES INSTALLATION – 299
BOOM EXTENSION
03325311 HOSE DRUM 301
03066252 GUIDE, HOSE 303
11 80039784 COUNTERWEIGHT STAND INSTALLATION 305
11 80018962 TURNTABLE LOCK PIN INSTALLATION 309
11 6258100005 BINDER INSTALLATION 311
13 80010069 SWING LOCK INSTALLATION – 313
360 DEGREE
80010483 SWING LOCK ASSEMBLY 315
13 80013768 LIFT CYLINDER SUPPORT INSTALLATION 317
80027716 LIFT CYLINDER SUPPORT ASSEMBLY 319
14 80023373 HOIST ACCESS PLATFORM 321
80023374 HOIST ACCESS PLATFORM ASSY 323
14 03004150 SWITCH INSTALLATION – LIMIT 325
(FOR REFERENCE ONLY)
02304349 LIMIT SWITCH – WEIGHT ASSEMBLY 327
18 80010299 LIFT CYLINDER INSTALLATION 329
80010300 LIFT CYLINDER ASSEMBLY 331
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
03323958 VALVE ASSEMBLY – STOP BRAKE 333
44 80013768 LIFT CYLINDER SUPPORT INSTALLATION 335
80027716 LIFT CYLINDER SUPPORT ASSEMBLY 337
SUPERSTRUCTURE CAB
2 80036630 SEAT INSTALLATION 339
WITH AUXILIARY HOIST
80036631 SEAT ASSEMBLY 343
WITH AUXILIARY HOIST
80030413 HARNESS ASSEMBLY-SEAT 349
4 80024119 PLASTIC COVERS INSTALLATION 351
5 80023963 PIN LOCK CABLE INSTALLATION 353
6 80027540 ESI-SUPERSTRUCTURE CAB 359
80027666 PANEL ASSY OVERHEAD CONSOLE 363
80026702 HARNESS ASSEMBLY-OVERHEAD PANEL (CAB) 367
80027561 PANEL ASSY FUSE AND RELAY 373
80026704 HARNESS ASSEMBLY- 383
FUSE & RELAY PANEL (CAB)
80026703 HARNESS ASSEMBLY-CAB 389
80027505 HARNESS ASSEMBLY- 393
FRONT CONSOLE PANEL
7 80027680 DRIVE CONTROLS INSTALLATION 397
80027679 STEERING COLUMN (TILT/TELE) 401
7926100705 STEERING CONTROL VALVE 405
8 80035669 HYDRAULIC LINES INSTALLATION-CAB 407
11 80025173 SWITCH INSTALLATION-DIFFERENTIAL LOCK 409
17 80012660 REAR CAB COVER INSTALLATION 411
19 80035985 CAB GRAB HANDLE REWORK 413
24 80017428 CRANESTAR INSTALLATION 415
80018267 TCU AND SAT ANTENNA KIT 417
27 80010071 CAB TILT INSTALLATION 419
7372100250 CYLINDER ASSEMBLY – 2 1/2″ STEER 421
(COMPLETE ASSEMBLY)
28 80039757 CAB INSTALLATION-24V 423
LOWERWORKS/CARRIER
1 80026599 FRAME COMPLETE 425
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
2 80027002 OUTRIGGER BOX ASSEMBLY 429
80009934 OUTRIGGER BEAM ASSEMBLY – 435
(C.E. CONFORMITY)
80012934 CYLINDER ASSEMBLY – INVERTED JACK 437
(6 1/2″ BORE)
80011072 CYLINDER ASSEMBLY – OUTRIGGER EXTENSION 439
(COMPLETE ASSEMBLY)
7372100237 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 441
(COMPLETE ASSEMBLY)
80008124 MANIFOLD – OUTRIGGER CONTROL 443
7372100289 CYLINDER ASSEMBLY – 4″ POWER PIN 445
(COMPLETE ASSEMBLY)
80003424 HARNESS ASSEMBLY – 447
OUTRIGGER BOX
4 80027302 ENGINE HOOD INSTALLATION 451
80027300 ENGINE HOOD ASSEMBLY 455
5 2197110033 FLOAT INSTALLATION – OUTRIGGER 459
6458000040 FLOAT ASSEMBLY – OUTRIGGER 461
(COMPLETE ASSEMBLY)
6 80007674 EXTERIOR LIGHTS AND ALARM INSTALLATION 463
8 80010067 VALVE COVER INSTALLATION 467
10 80031092 REAR VIEW MIRROR INSTALLATION 471
13 80010046 STORAGE TRAY MAT INSTALLATION 473
14 80036337 ESI-CARRIER 479
80036338 HARNESS ASSEMBLY-CARRIER 489
80028891 MODULE/BRACKET ASSEMBLY 495
80010180 PANEL ASSEMBLY – ENGINE RELAYS 497
80010178 HARNESS ASSEMBLY – ENGINE 499
RELAY PANEL
6176100249 BOX ASSEMBLY – OUTRIGGER PIN CONTROLS 501
(COMPLETE ASSEMBLY)
6246100222 CABLE ASSY – LH REMOTE O/R REM 503
14 80014461 COUNTERWEIGHT REMOVAL 505
AND RIGGING INSTALLATION
15 80037134 HYDRAULIC RESERVOIR INSTALLATION 507
80035692 HYDRAULIC RESERVOIR ASSEMBLY 509
80009306 FILTER ASSEMBLY – 511
HYDRAULIC RETURN
(COMPLETE ASSEMBLY)
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
15 80013515 BEACON LIGHT INSTALLATION 513
6581100074 LIGHT ASSEMBLY – MODIFIED STROBE 515
(COMPLETE ASSEMBLY)
15 80029235 HEATER LINES INSTALLATION 517
16 80026909 HYDRAULIC VALVE INSTALLATION-CARRIER 519
WITH DIFFERENTIAL
80011167 INTEGRATED VALVE – OUTRIGGER REAR STEER 523
80008125 VALVE ASSEMBLY – 527
PARK BRAKE/AXLE DISCONNECT
80010920 VALVE ASSEMBLY – NEEDLE 529
(MANUAL BLEED OFF PRESSURE)
(COMPLETE ASSEMBLY)
80008126 VALVE-AXLE LOCKOUT 531
80008127 SOLENOID VALVE – DIFFERENTIAL LOCK 533
80026774 VALVE FLOW CTRL 4.5 GPM 24V 535
16 80012177 COUNTERWEIGHT CYLINDERS INSTALLATION 537
03325213 LIFTING UNIT COUNTERWEIGHT 539
7372100249 CYLINDER ASSEMBLY – 2″ STEER 541
(COMPLETE ASSEMBLY)
17 80039206 HYDRAULIC LINES INSTALLATION 549
(CARRIER)
WITH DIFFERENTIAL LOCK
80010095 SOLENOID VALVE ASSEMBLY 559
18 80027212 REAR AXLE INSTALLATION- 563
WITH DIFFERENTIAL LOCK
80014216 AXLE-DRIVE/STEER RR W/DIFF LOC 567
90018269 DIFF.CARRIER GROUP 6.43 RATIO 569
90017457 HOUSING, AXLE GROUP 573
90017458 HUD & SHAFT GROUP 577
90017459 BRAKE GROUP 581
90017460 BRAKE ASSY. GROUP 583
80018399 CYL ASSEMBLY-3.50 STEER 585
7372100091 CYLINDER ASSEMBLY – 7″ LOCKOUT 587
(COMPLETE ASSEMBLY)
19 80014223 FRONT AXLE INSTALLATION- 589
WITH DIFFERENTIAL LOCK
80014213 AXLE-DRIVE/STEER FRT W/DIFF LO 591
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
90018266 DIFF.CARRIER GROUP 6.43 RATIO 593
90017457 HOUSING, AXLE GROUP 597
90017463 HUB & SHAFT GROUP 601
90017459 BRAKE GROUP 605
90017460 BRAKE ASSY. GROUP 607
80018399 CYL ASSEMBLY-3.50 STEER 609
80022000 BRAKE ASSEMBLY-PARKING 611
19 80012950 COUNTERWEIGHT INSTALLATION – HEAVY 615
20 80011140 DRIVELINE INSTALLATION 617
80000613 DRIVE LINE ASSEMBLY 619
WITH CENTER BEARING
(COMPLETE ASSEMBLY)
80000700 DRIVELINE ASSEMBLY 621
80000664 DRIVELINE ASSEMBLY 623
20 80015469 WASHER BOTTLE INSTALLATION 625
21 80030167 TIRE AND WHEEL INSTALLATION 627
6970100087 TIRE AND WHEEL ASSEMBLY 629
7970140702 WHEEL ASSEMBLY 631
22 80037062 ENGINE INSTALLATION-QSC 633
80037061 ENGINE ASSEMBLY-QSC 637
80007472 CONVERTER ASSEMBLY – TORQUE 645
(COMPLETE ASSEMBLY)
90015429 GEAR HUB & OUTPUT FLANGE GROUP 647
90015430 IMPELLER HUB & WHEEL GROUP 649
90015431 STATOR SUPP.& OIL BAFFLE GROUP 651
90015432 SPEED SENSOR BUSHING GROUP 653
90015433 TURBINE SHAFT GROUP 655
90015434 PUMP DRIVE GROUP 657
90015435 PRESS. REGULATING VALVE GROUP 659
90015436 REG.VALVE/CHG.PUMP DRIVE GROUP 661
90015437 CHARGE PUMP & REG. VALVE GROUP 663
9904108054 PUMP ASSY. CHARGING 665
90015438 REGULATOR VALVE GROUP 667
9356100767 DRIVE PLATE GROUP 669
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
80011233 PUMP ASSY. PISTON 673
80011232 PUMP ASSY. PISTON 677
80009933 PUMP ASSY GEAR D SERIES 681
80026711 GEAR PUMP WITH PRIORITY FLOW 683
80014138 COUPLER ASSY-SPLINED 685
80029064 AIR COND KIT-CUMM ISL ENG 24V 689
80000664 DRIVELINE ASSEMBLY 691
23 80007963 TRANSMISSION INSTALLATION 693
80007471 TRANSMISSION ASSEMBLY – 36000 SERIES 697
(COMPLETE ASSEMBLY)
90015374 COVER GROUP – INPUT SHAFT AND FRONT 699
(12 SPEED)
90015375 COVER GROUP – CASE AND REAR 703
90015376 GEAR SET GROUP – INPUT DRIVE 707
90015377 GEAR GROUP – LOW SPEED 709
90015416 DRIVE GROUP – LOW SPEED 711
90015417 SHAFT GROUP – FORWARD CLUTCH 713
90015386 SHAFT GROUP – REVERSE AND 2ND CLUTCH 715
(6 SPEED)
90015392 CLUTCH SHAFT ASSEMBLY GROUP – 717
FORWARD, REVERSE, 2ND AND 3RD, 4TH
90015393 SHAFT GROUP – LOW (1ST) SPEED CLUTCH 719
90015394 GEAR GROUP – LOW CLUTCH AND IDLER 723
90015395 IDLER GROUP – FORWARD HIGH CLUTCH 725
90015396 CLUTCH GROUP – FORWARD HIGH & 3RD SHAFT 727
(6 AND 12 SPEED)
90015397 SHAFT GROUP – IDLER 729
90015398 GEAR GROUP – IDLER AND OUTPUT 731
90015418 SHAFT GROUP – OUTPUT AND REAR DISCONNECT 733
90018761 CONTROL VALVE MTG. GROUP 737
90018763 CONTROL VALVE ASSY. 24V. GROUP 739
90015402 FLANGE GROUP – OUTPUT 743
90015403 FLANGE GROUP – INPUT 745
24 80009896 TRANSMISSION FILTER LINES INSTALLATION 747
7437000199 FILTER ASSEMBLY 749
(COMPLETE ASSEMBLY)
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev:
Model Number
RT9150E (150 U.S
Serial Number
231938
Item Part Description Page
25 80031026 RADIATOR INSTALLATION 751
80031027 RADIATOR ASSEMBLY 755
80039380 SURGE TANK INSTALLATION 757
80039381 SURGE TANK ASSEMBLY 759
25 80015275 BOLT-ON STEP INSTALLATION 761
26 80027144 FUEL TANK INSTALLATION 763
80027145 FUEL TANK ASSEMBLY 767
7576001743 MOUNTING KIT – OIL COOLER 769
27 80027422 BATTERY INSTALLATION 773
80027370 CABLE KIT- BATTERIES, RT9150E 777
28 80026159 EXHAUST INSTALLATION 779
29 80025620 AIR CLEANER INSTALLATION T3 781
7304100012 CLEANER ASSEMBLY – AIR 783
(COMPLETE ASSEMBLY)
32 80028277 BLOCK HEATER INSTALLATION-QSB 120V 785
42 80027559 CAC INSTALLATION 787
80027088 CHARGE AIR COOLER ASSEMBLY 791
43 80027155 HEATER LINES INSTALLATION 793
SPECS/SCHEMATICS
2 80027755 SCHEMATIC_HYDRAULIC
DECALS
1 80032781 DECAL INSTALLATION-STANDARD 795
80032782 DECAL INSTALLATION-STANDARD CAB 801
80032783 DECAL INSTALLATION-STANDARD CARRIER 807
80032784 DECAL INSTALLATION-STANDARD SS 813
80032785 DECAL INSTALLATION-STANDARD BOOM 819
2 80028373 DECAL INSTALLATION 823
(NOMENCLATURE)
8 80028521 COVER INSTALLATION-BATTERY BOX 825
12 6376100254 HARDWARE KIT – DECAL 827
X
Manitowoc Cranes
Description
BOOM ASSEMBLY
Assembly No.
80038836
Revision: A
Item FN Part Qty Description
1 + 80013786 1 BOOM ASSY-STEEL CONSTRUCTION
2 + 80013787 1 BOOM ASSY COMPONENT PARTS
4 + 80038835 1 BOOM ASSY HYDRAULIC COMPONENTS
5 + 80013789 1 ELECTRICAL CONSTRUCTION BOOM ASSEMBLY

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