Grove Crane TM 9120 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Description

Grove Crane TM 9120 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TM 9120 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 186
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane TM 9120 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FOREWORD:

• This handbook has been compiled to assist you in properly operating and maintaining
  your Grove Crane.
• Before placing the crane in service, take time to thoroughly familiarize yourself
  with the contents of this manual. After all sections have been read and understood,
  retain the manual for future reference in a readily accessible location.
• The Grove Crane has been designed for maximum performance with minimum
  maintenance. With proper care, years of trouble-free service can be expected.
  Constant improvement and engineering progress makes it necessary that we
  reserve the right to make specification and equipment changes without notice.
• Engine operating procedures and routine maintenance procedures are supplied
  in a separate manual with each crane, and should be referred to for detailed information.
• Information in this manual does not replace federal, state, or local regulations,
  safety codes, or insurance requirements.

TABLE OF CONTENTS:

Grove Crane TM 9120 Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Section 1 – INTRODUCTION 1-1
Section 2 – SAFETY PRECAUTIONS 2-1
GENERAL 2-1
OPERATOR’S INFORMATION 2-2
OPERATOR’S QUALIFICATION 2-3
CRANE STABILITY/STRUCTURAL STRENGTH 2-4
Load Charts 2-6
Work Site 2-6
Lifting Operations 2-7
Counterweight 2-9
Multiple Crane Lifts 2-9
TWO-BLOCKING 2-1 o
LOAD MOMENT INDICATING SYSTEMS 2-11
ELECTROCUTION HAZARD 2-12
Set-Up and Operation 2-13
Electrocution Hazard Devices 2-14
Electrical Contact 2-16
Special Operating Conditions and Equipment 2-16
CRUSHING HAZARDS 2-17
PERSONNEL HANDLING 2-18
MAINTENANCE 2-19
Service and Repairs 2-20
Lubrication 2-20
Tires 2-21
Wire Rope 2-21
BATTERIES 2-23
ENGINE 2-24
WORK PRACTICES 2-24
Crane Access 2-24
Job Preparation 2-25
Working 2-25
Lifting 2-27
Hand Sign·1ls 2-28
TRAVELING 2-29
SHUT-DOWN 2-30
BOOM EXTENS :ON/JIB 2-31
COLD WEATHEn OPERATION 2-33
A DANGER NOTE IS USED TO EMPHASIZE
THAT IF AN OPERATION, PROCEDURE,
OR PRACTICE IS NOT FOLLOWED
EXACTLY, DEATH OR INJURY
TO PERSONNEL MAY RESULT
CAUTION
A CAUTION IS USED TO EMPHASIZE
THAT IF AN OPERATION, PROCEDURE,
OR PRACTICE IS NOT FOLLOWED EXACTLY,
EQUIPMENT DAMAGE MAY RESULT
NOTE
A note is used to emphasize an important
procedure or condition
vii
TABLE OF CONTENTS (continued}
Page
Section 3 – CAB CONTROLS AND INDICATORS 3-1
ENGINE CONTROLS AND INDICATORS 3-1
Engine Oil Pressure Gauge 3-1
Fuel Gauge 3-1
Cold Start Switch 3-8
Voltmeter 3-8
Ignition Switch 3-8
Ignition On Indicator 3-8
Hand Throttle Lock Control 3-8
Tachometer/Hourmeter 3-9
Engine Temperature Gauge 3-9
Engine Distress Indicator 3-9
Foot Throttle Pedal 3-9
CRANE CONTROLS AND INDICATORS 3-9
Swing and Telescope or Auxiliary Hoist Control Lever
(Dual Axis Controller) 3-9
Telescope or Auxiliary Hoist Control Lever
(Single Axis Controller) 3-1 O
Swing Control Lever (Single Axis Controller) 3-1 O
Swing Horn Button 3-1 O
Boom Lift and Main Hoist Control Lever
(Dual Axis Controller) 3-1 O
Boom Lift Control Lever (Single Axis Controller) 3-1 O
Main Hoist Control Lever (Single Axis Controller) 3-1 O
Telescope Control Pedal 3-11
Lift/felescope Boost Control Switch 3-11
Fly Lock Pin Switch 3-11
Fly Lock Pin Circuit Breaker 3-11
Fly Pin Engaged Indicator 3-11
Fly Pin Disengaged Indicator 3-11
Fly Pin Distress Indicator 3-11
Auxiliary Hoist Switch 3-11
Hoist Boost Control Switch 3-12
Hoist Boost Indicator Light 3-12
Hoist Rotation Indicators 3-12
Third Wrap Indicator Light 3-12
Crane Function Power Switch 3-12
Outrigger Selector Panel 3-12
Outrigger Extension/Retraction Switch 3-13
Center Front Stabilizer Control Switch 3-13
Front Stabilizer Overloaded Indicator 3-13
Bubble Level Indicator 3-13
ix
Swing Brake Control Switch 3-13
Swing Brake Pedal 3-14
Swing Brake On Indicator 3-14
Swing Lock Control (Pin Type) 3-14
Swing Lock Control (Positive Lock Type) 3-14
ACCESSORY CONTROLS AND INDICATORS 3-14
Panel Light Control 3-14
Work Light Switch 3-14
Boom Flood Lights Switch 3-15
Armrest Adjustment Lever 3-15
Cab Circulating Fan 3-15
Cab Dome Light 3-15
Fire Extinguisher 3-15
Windshield Wiper Switch 3-15
Heater Control Switch 3-16
Heat Control 3-16
Section 4 – OPERA TING PROCEDURES 4-1
PRE-STARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Daily Lubrication • 4-1
Hydraulic Reservoir and Filter 4-1
Wire Rope 4-2
Hook Block 4-2
Swingaway Extension 4-2
Air Cleaner 4-2
COLD WEATHER OPERATION 4-3
ENGINE OPERATION 4-3
Starting Procedure 4-3
Cold Weather Starting 4-4
Idling the Engine 4-5
Racing the Engine 4-5
Shutdown Procedure 4-5
Control Lever Operation 4-6
Preload Check 4-6
USING YOUR LOAD CHART 4-7
X
TABLE OF CONTENTS (continued}
Page
CRANE FUNCTIONS 4-9
Setting the Outriggers 4-9
Stowing the Outriggers 4-11
Setting the Center Front Stabilizer 4-12
Stowing the Center Front Stabilizer 4-12
Swinging the Boom 4-13
Elevating and Lowering the Boom 4-14
Elevating the Boom 4-14
Lowering the Boom 4-15
Emergency Boom Operating Procedures 4-15
Telescoping the Boom 4-16
Extending the Boom 4-16
Retracting the Boom 4-16
Pinning the Boom Fly Section 4-17
Pinning 4-17
Unpinning the Fly Section 4-17
Lowering and Raising the Cable 4-18
Lowering the Cable 4-1 8
Raising the Cable 4-1 8
Stowing and Parking 4-19
Recommended Crane Shutdown Procedures 4-19
OPTIONAL EQUIPMENT OPERATION 4-20
Diesel Fuel Heater 4-20
Starting 4-20
Operating 4-20
Stopping 4-21
Cold Weather Fuel Requirements 4-21
Propane Heater 4-21
Starting 4-21
Operating 4-22
Stopping 4-22
OPERATIONAL AIDS 4-22
General 4-22
Load Moment Indicating System 4-22
Antitwo-block System 4-23
Control Lever Lockout System 4-23
Section 5 – LUBRICATION 5-1
GENERAL • 5-1
LUBRICATION POINTS 5-1
WIRE ROPE LUBRICATION 5-14
Section 6 -SET UP AND INSTALLATION PROCEDURES 6-1
GENERAL 6-1
INSTALLING CABLE ON THE HOIST 6-1
CABLE REEVING 6-2
DEAD-END RIGGING/WEDGE SOCKETS 6-2
Installing the Wedge and Socket 6-4
ERECTING AND STOWING THE SWINGAWAY
BOOM EXTENSION 6-6
Erecting 6-6
Stowing 6-15
Setting the Offset 6-16
Setting the Telescoping Extension Length 6-18
Extending 6-18
Retracting 6-19
ERECTING AND STOWING THE MULTI-SECTION
LATTICE JIB FROM THE GROUND 6-20
Erecting the 74-Foot (22 5 M) Jib 6-21
Erecting the 88-Foot (26 8 M) Jib 6-31
Erecting the 102-Foot (31 0 M) Jib 6-31
Erecting the 116-Foot (35 3 M) Jib 6-31
Jib Removal 6-32
ERECTING AND STOWING THE MULTI-SECTION
LATTICE JIB FROM A TRAILER 6-33
Jib Erection 6-35
Jib Removal 6-37
JOBSITE TRAVEL WITH LATTICE JIB 6-39
REMOVABLE COUNTERWEIGHT 6-45
When Using Upper and Lower Counterweights 6-46
Removal 6-46
Installation 6-46
When Using Upper Counterweight Only 6-47
Removal 6-47
Installation 6-50
When Removing Lower Counterweight Only 6-51
Removal 6-51
Installation 6-52
xii
TABLE OF CONTENTS (continued}
Page
FRONT AND REAR OUTRIGGER BOX REMOVAL 6-53
Front Outrigger Box Removal 6-54
Rear Outrigger Box Removal 6-60
FRONT AND REAR OUTRIGGER BOX INSTALLATION 6-64
Rear Outrigger Box Installation 6-64
Front Outrigger Box Installation 6-65
TRAILING BOOM CARRIER 6-67
Preparation for Highway Transport 6-67
Installation and Removal of the Trailing Boom Carrier 6-68
Trailing Boom Operation 6-74
Returning to Normal Crane Operation 6-75
Travel Precautions 6-76
Parking the Boom Trailer/Dolly 6-76

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