Grove Crane TM500E-2 Operators Manual – PDF DOWNLOAD

Description

Grove Crane TM500E-2 Operators Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TM500E-2 Operators Manual – PDF DOWNLOAD

Language : English
Pages :114
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Grove Crane TM500E-2 Operators Manual – PDF DOWNLOAD

SECTION 1 9
Introduction 9
General 9
Noise/vibration Test Results 9
Noise Level Test Results 9
Vibration Level Test Results 9
New Owner 9
SECTION 2 13
Safety Information 13
SECTION 2 15
Safety Information 15
Safety Messages 15
General 15
Safety Alert Symbol 15
Signal Words 15
General 15
Accidents 15
Operator’s Information 16
Operator’s Qualifications 16
Operational Aids 17
Load Moment Indication (LMI) Systems (If Equipped) 17
Anti-Two-Blocking Device 17
Work Area Definition System (WADS) (If Equipped) 18
Crane Stability/Structural Strength 18
Load Charts 19
Work Site 19
Wind Forces 19
Lifting Operations 20
Counterweight 21
Outrigger Lift Off 21
Multiple Crane Lifts 21
Electrocution Hazard 22
Set-Up and Operation 23
Electrocution Hazard Devices 23
Electrical Contact 24
Special Operating Conditions and Equipment 24
Personnel Handling 24
Environmental Protection 25
Maintenance 25
Service and Repairs 26
Lubrication 26
Tires 27
Wire Rope 27
Sheaves 28
Batteries 29
Engine 29
Transporting the Crane 29
Travel Operation 29
Work Practices 31
Personal Considerations 31
Crane Access 31
Job Preparation 31
Working 31
Lifting 32
Hand Signals 33
Boom Extension 35
Parking and Securing 35
Shut-Down 35
Cold Weather Operation 35
Temperature Effects on Hook Blocks 36
Temperature Effects on Hydraulic Cylinders 36
Overload Inspection 39
Boom Inspection 40
Superstructure Inspection 42
Carrier Inspection 44
SECTION 3 51
Operating Controls 51
Superstructure Cab Controls And Indicators 51
Tachometer with Hourmeter 51
Gauge Cluster 51
Emergency Stop Switch 51
Ignition Switch 51
Engine Stop/Module Off Line Indicator 51
Engine Warning/Electrical System Diagnostic Indicator 52
Engine Wait To Start/Battery Discharge Indicator 52
Emergency Stop/Hydraulic Oil Cooler Temperature Indicator 52
Swing Brake Engaged Indicator 52
Hoist 3rd Wrap Indicator (Optional) 52
Boom Lights Switch (Optional) 53
Work Lights Switch 53
Hi/Lo Fan Switch 53
Dimmer Switch 53
Right Front Outrigger Beam/Stabilizer Switch 53
Left Front Outrigger Beam/Stabilizer Switch 53
Left Rear Outrigger Beam/Stabilizer Switch 53
Right Rear Outrigger Beam/Stabilizer Switch 56
Outrigger Extend/Retract Switch 56
Fan Switch 57
Heater Switch 57
Air Conditioner Switch (Optional) 57
Crane Function Power Switch 57
Engine Increment/Decrement Switch 57
Windshield Wiper/Washer Switch 57
Skylight Wiper Switch 57
Main Hoist Speed Selector Switch 57
Hoist Rotation Indicators (Main and Auxiliary Hoist) 57
Boom Lift/Main Hoist Controller 58
Swing Horn Button 58
Telescope/Swing Controller or Auxiliary Hoist/Swing Controller 58
Swing Brake Selector Switch 58
Auxiliary Hoist Speed Selector Switch 58
Throttle Pedal 58
Telescope Control Foot Pedal (Optional with Auxiliary Hoist) 58
Swing Brake Pedal 58
Cab Circulating Fan 58
Skylight Wiper 58
Fire Extinguisher 59
Cab Dome Lights 59
12 VDC Accessory Outlet 59
Pin Swing Lock Control (Pin Type) 59
Electrical Diagnostic Connector 59
Cab Control Modules (Not Shown) 59
Windshield Wiper 59
Bubble Level Indicator 59
Swing Speed Switch (optional) 59
360° Swing Lock Control (Positive Lock Type) 59
Swing Control Lever 59
Telescope or Auxiliary Hoist Control Lever 59
Boom Lift Control Lever 59
Main Hoist Control Lever 59
Outrigger Control Box 60
Additional Controls And Indicators 61
Outrigger Control Summary 61
Outrigger Control Panel 61
Outrigger Beam Selector Switch 61
Extend/Retract Switch 61
Stabilizer Selector Switch 61
Emergency Stop Switch 61
Superstructure Operating Procedures 63
New Crane Conditioning 63
Pre-Starting Checks 63
Cold Weather Operation 64
Superstructure Engine Operation 64
Crane Travel Operation 65
Moving The Crane 66
General Crane Operation 66
Using Your Load Chart 67
Crane Functions 68
Operational Aids 72
Stowing and Parking 73
Crane Shutdown Procedures 73
Unattended Crane 74
SECTION 4 77
Set-up And Installation 77
General 77
Installing Cable On The Hoist 77
Cable Reeving 77
Dead-end Rigging/wedge Sockets 82
Installing Wedge And Socket 82
Erecting And Stowing The Boom Extension 84
General Warnings 84
Erecting 84
Stowing 86
Setting The Offset 87
Changing Boom Extension From Telescoping Type To Fixed Type 88
Setting The Telescoping Extension Length 88
Traveling With 26 ft/45 ft Boom Extension Erected (95 ft and 102 ft Boom) 88
Counterweight Assembly 89
Description 89
Removal 89
Installation 90
SECTION 5 93
Lubrication 93
General 93
Environmental Protection 93
Arctic Conditions Below -18°C (0°F) 93
Arctic Conditions Down To -40°F (- 40°C) 93
All Weather Package & Lubricants 93
Standard Lubricants Package 94
Lubrication Points 94
Surface Protection for Cylinder Rods 94
Wire Rope Lubrication 95
Safety 95
Lubrication Instructions 95
Lube Symbol Chart 95
Carrier Lubrication 96
Superstructure Lubrication100
Boom, Boom Extension, And Boom Accessories Lubrication104
SECTION 6111
Maintenance Checklist111
General111
Instructions111
Daily or 10 Hour Check List111

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