Grove Crane TM500E-2 Superstructure Operator’s Manual 150-04 PDF

Description

Grove Crane TM500E-2 Superstructure Operator’s Manual 150-04 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TM500E-2 Superstructure Operator’s Manual 150-04 – PDF DOWNLOAD

Language : English
Pages : 96
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane TM500E-2 Superstructure Operator’s Manual 150-04 – PDF DOWNLOAD

SECTION 1 9
Introduction 9
General 9
Noise/vibration Test Results 9
Noise Level Test Results 9
Vibration Level Test Results 9
SECTION 2 13
Safety Information 13
SECTION 2 15
Safety Information 15
Diesel Engine Exhaust 15
Battery Posts, Terminals, and Related Accessories 15
Safety Messages 15
General 15
Safety Alert Symbol 15
Signal Words 15
General 15
Operator’s Information 16
Operational Aids 16
Operator’s Qualifications 17
Crane Stability/Structural Strength 17
Load Charts 19
Work Site 19
Lifting Operations 19
Counterweight 20
Multiple Crane Lifts 21
Load Moment Indicating (LMI) Systems 21
Two-Blocking 21
Electrocution Hazard 22
Set-Up and Operation 22
Electrocution Hazard Devices 23
Electrical Contact 23
Special Operating Conditions and Equipment 24
Crushing Hazards 24
Personnel Handling 24
Travel Operation 25
Accidents 26
Maintenance 26
Service and Repair 26
Lubrication 26
Tires 27
Wire Rope 27
Batteries 28
Engine 28
Work Practices 28
Crane Access 28
Job Preparation 29
Working 29
Lifting 29
Hand Signals 30
Transporting The Crane 30
Shut-Down 31
Boom Extension 31
Cold Weather Operation 31
Temperature Effects On Hydraulic Cylinders 31
SECTION 3 37
Operating Controls 37
Superstructure Cab Controls And Indicators 37
Tachometer with Hourmeter 37
Gauge Cluster 37
Voltmeter 37
Engine Oil Pressure Gauge 37
Water Temperature Gauge 37
Fuel Quantity Gauge 37
Emergency Stop Switch 37
Ignition Switch 37
Engine Stop/Module Off Line Indicator 37
Engine Warning/Electrical System Diagnostic Indicator 38
Engine Wait To Start/Battery Discharge Indicator 38
Emergency Stop/Hydraulic Oil Cooler Temperature Indicator 38
Swing Brake Engaged Indicator 38
Hoist 3rd Wrap Indicator (Optional) 38
Boom Lights Switch (Optional) 39
Work Lights Switch 39
Hi/Lo Fan Switch 39
Dimmer Switch 39
Right Front Outrigger Beam/Stabilizer Switch 39
Left Front Outrigger Beam/Stabilizer Switch 39
Left Rear Outrigger Beam/Stabilizer Switch 39
Right Rear Outrigger Beam/Stabilizer Switch 42
Outrigger Extend/Retract Switch 42
Fan Switch 43
Heater Switch 43
Air Conditioner Switch (Optional) 43
Crane Function Power Switch 43
Engine Increment/Decrement Switch 43
Windshield Wiper/Washer Switch 43
Skylight Wiper Switch 43
Main Hoist Speed Selector Switch 43
Hoist Rotation Indicators (Main and Auxiliary Hoist) 43
Boom Lift/Main Hoist Controller 44
Swing Horn Button 44
Telescope/Swing Controller or Auxiliary Hoist/Swing Controller 44
Swing Brake Selector Switch 44
Auxiliary Hoist Speed Selector Switch 44
Throttle Pedal 44
Telescope Control Foot Pedal (Optional with Auxiliary Hoist) 44
Swing Brake Pedal 44
Cab Circulating Fan 44
Skylight Wiper 44
Fire Extinguisher 44
Cab Dome Lights 45
12 VDC Accessory Outlet 45
Pin Swing Lock Control (Pin Type) 45
Electrical Diagnostic Connector 45
Cab Control Modules (Not Shown) 45
Windshield Wiper 45
Bubble Level Indicator 45
Swing Speed Switch (optional) 45
360° Swing Lock Control (Positive Lock Type) 45
Swing Control Lever 45
Telescope or Auxiliary Hoist Control Lever 45
Boom Lift Control Lever 45
Main Hoist Control Lever 45
Additional Controls And Indicators 46
Outrigger Control Summary 46
Outrigger Control Panel 46
Outrigger Beam Selector Switch 46
Extend/Retract Switch 46
Stabilizer Selector Switch 46
Emergency Stop Switch 46
Superstructure Operating Procedures 48
New Crane Conditioning 48
Pre-Starting Checks 48
Cold Weather Operation 49
Superstructure Engine Operation 49
Crane Travel Operation 50
Moving The Crane 51
General Crane Operation 51
Using Your Load Chart 52
Crane Functions 52
Operational Aids 57
Stowing and Parking 58
Crane Shutdown Procedures 58
SECTION 4 61
Set-up And Installation 61
General 61
Installing Cable On The Hoist 61
Cable Reeving 61
Dead-end Rigging/wedge Sockets 66
Installing Wedge And Socket 66
Erecting And Stowing The Boom Extension 68
General Warnings 68
Erecting 68
Stowing 70
Setting The Offset 71
Changing Boom Extension From Telescoping Type To Fixed Type 72
Setting The Telescoping Extension Length 72
Traveling With 26 ft/45 ft Boom Extension Erected (95 ft and 102 ft Boom) 72
Counterweight Assembly 73
Description 73
Removal 73
Installation 74
SECTION 5 77
Lubrication 77
General 77
Arctic Conditions Below -18°C (0°F) 77
Arctic Conditions Down To -40°F (-40°C) 77
Lubrication Points 78
Surface Protection for Cylinder Rods 78
Wire Rope Lubrication 78
Safety 79
Lubrication Instructions 79
Lube Symbol Chart 79
Carrier Lubrication 80
Superstructure Lubrication 84
Boom, Boom Extension, And Boom Accessories Lubrication 87
SECTION 6 93
Maintenance Checklist 93
General 93
Instructions 93
Daily or 10 Hour Check List 93

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