Grove Crane TMS 250 Series Carrier Operator’s & Safety Handbook Manual – PDF DOWNLOAD

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Grove Crane TMS 250 Series Carrier Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TMS 250 Series Carrier Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane TMS 250 Series Carrier Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FOREWORD:

This handbook has been compiled to help you properly operate and maintain your Grove crane.

• Before placing the crane in service, thoroughly familiarize yourself with all sections in this
  handbook. Retain the handbook in a read­ ily accessible location for future reference.
• The Grove crane has been designed for maximum performance with minimum maintenance. With
  proper care, it will provide years of trouble-free service.
• Constant improvement and engineering progress require that we reserve the right to make
  specification and equipment changes without notice.
• Detailed engine operating and routine maintenance procedures are provided in a separate
  service manual supplied with each crane.
• Information in this handbook does not replace federal, state, or local regulations, safety codes, or insurance requirements.

TABLE OF CONTENTS:

Grove Crane TMS 250 Series Carrier Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Section 1 GENERAL 1-1
INTRODUCTION 1-1
LIST OF SPECIFICATIONS 1-1
GENERAL 1-1
DIMENSIONS 1-2
CAPACITIES 1-2
FIRE EXTINGUSHER 1-2
TRANSMISSION 1-3
AXLES 1-3
FRONT WHEELS AND TIRES 1-3
REAR WHEELS AND TIRE 1-4
BRAKES 1-4
STEERING PUMP 1-4
HYDRAULIC PUMPS 1-4
HYDRAULIC FILTER 1-4
SWING MOTOR 1-5
SWING GEARBOX 1-5
BOOM 1-6
HOISTS 1- 5
COUNTERWEIGHT 1-5
OUTRIGGERS 1-5
AIR/HYDRAULIC SWIVEL 1-6
ELECTRIC SWIVEL 1-6
CAB HEATER DEFORSTER 1-6
Section 2 – SAFETY PRECAUTIONS 2-1
GENERAL 2-1
OPERATOR’S INFORMATION 2–2
OPERATOR’S QUALIFICATION ” 2-2
CRANE STABILITY/STRUCTURAL STRENGTH 2-4
LOAD CHARTS 2-6
WORK SITE 2-6
LIFTING OPERATIONS 2-7
COUNTERWEIGHT 2-9
MULTIPLE CRANE LIFTS 2 -9
TWOBLOCKING 2-10
LOAD MOMENT INDICATING SYSTEMS 2-12
ELECTROCUTION HAZARD 2-12
SET-UP AND OPERATION 2-14
vii
TABLE OF CONTENTS (continued)
Page
ELECTROCUTION HAZARD DEVICES 2-15
ELECTRICAL CONTACT 2-17
SPECIAL OPERATING CONDITIONS AND
EQUIPMENT 2-17
CRUSHING HAZARDS 2-18
PERSONNEL HANDLING 2-20
TRAVEL OPERATION 2-20
MAINTENANCE 2-22
SERVICE AND REPAIRS 2-22
LUBRICATION 2-23
TIRES 2-24
WIRE ROPE 2-24
BATTERIES 2-27
ENGINE 2-27
WORK PRACTICES 2-28
CRANE ACCESS 2-28
JOB PREPARATION 2-28
WORKING 2-29
LIFTING 2-31
HAND SIGNALS 2-32
TRANSPORTING THE CRANE 2-33
SHUTDOWN 2-34
BOOM EXTENSION/JIB 2-34
COLD WEATHER OPERATION 2-37
Section 3 – DESCRIPTION 3-1
viii
GENERAL 3-1
MAJOR COMPONENTS AND SYSTEMS 3-1
CAB ASSEMBLY 3-1
ENGINE 3-2
FUEL TANK 3-2
DRIVE TRAIN 3-2
PUMPS 3-2
AXLES 3-2
STEERING ASSEMBLY 3-2
BRAKES 3-2
A!R SYSTEM 3-3
ELECTRICAL SYSTEM 3-3
CAB CONTROLS AND INDICATORS 3-3
TABLE OF CONTENTS (continued)
Page
ENGINE CONTROLS AND INDICATORS 3-3
Quick Start Switch 3-4
Voltmeter 3-4
Engine Oil Pressure Gauge 3-6
low Oil Pressure/High Engine
Temperature Indicator 3–6
Water Temperature Gauge 3-6
Tachometer 3-6
Hourmeter 3-6
Ignition On Indicator 3-6
Ignition Switch 3 7
Fuel Quantity Gauge 3-7
Throttle Pedal 3-7
TRAVEL CONTROLS AND INDICATORS 3-7
Dual Air Pressure Gauge 3-7
Low Air Pressure Indicator 3-7
Speedometer 3-8
Parking Brake Control 3-8
Parking Brake Indicator 3-8
Inter-Axle Differential Lock Control 3-8
Clutch Pedal 3-8
Brake Pedal 3-8
Gearshift Lever 3-8
Range Control Button 3-9
ACCESSORY CONTROLS AND INDICATORS 3-9
High Beam Indicator 3-9
Heater Air Temperature Control 3-9
Defrost Control 3-9
Heater Air Flow Control Switch 3-9
Windshield Wiper/Washer Switch 3-9
Lights Switch 3-9
Dimmer Switch 3-10
Beacon light Switch 3-10
Turn Signal Lever 3-10
Horn Button 3-10
Dome Light 3-10
Fire Extinguisher 3-10
Fan 3-10
ix
TABLE OF CONTENTS (continued)
Page
CRANING CONTROLS AND INDICATORS 3-11
Pump Engaged Indicator 3·-11
Constant Speed Pump Drive Disconnect 3-11
Section 4- OPERATING PROCEDURES 4-1
X
BREAKING IN AN NEW CARRIER 4-1
PRE-STARTING CHECKS 4-1
FUEL SUPPLY 4-1
ENGINE OIL 4-2
ENGINE COOLANT 4-2
BATTERIES 4-2
SEATS -” 4-2
SEAT BELTS 4-2
Seat Belt Maintenance 4-2
Cleaning Seat Belt Webbing 4-2
TIRES 4-2
WHEELS 4-3
SAFETY EQUIPMENT 4-3
DAILY LUB RICA TI ON 4-3
ENGINE OPERATION 4-3
STARTING PROCEDURE 4-3
COLD WEATHER STARTING 4-4
IDLING THE ENGINE 4-5
RACING THE ENGINE 4-5
SHUTDOWN PROCEDURE 4-5
CRANE TRAVEL OPERATION 4-6
TRAVELING GENERAL 4-6
ACTIVE RESTRAINTS 4-7
Seat Belts 4-7
CLUTCH OPERATION 4-8
SHIFTING GEARS 4-10
Upshifting 4~12
Downshifting 4-14
Skip Shifting 4-15
Reverse Gears 4-15
INTER-AXLE DIFFERENTIAL 4-16
BRAKES 4-17
RECOMMENDED CRANE SHUTDOWN PROCEDURES 4-18
OPTIONAL EQUIPMENT OPERATION 4-19
TABLE OF CONTENTS (continued)
Page
ENGINE BLOCK HEATER 4-19
TIRE INFLATION KIT 4-19
OUTRIGGER STABILIZER SPIN-TYPE LOCKS 4-20
Section 5 LUBRICATION 5-1
GENERAL 5-1
LUBRICANTS 5-1
HYDRAULIC OIL RECOMMENDATIONS 5-5
Viscosity 5-6
Arctic Conditions (Below 0° F -18° C) 5-7
Antiwear Additives 5-7
LUBRICATION POINTS 5-7
Hook Block Swivel Bearings 5–9
Hook Shank and Hex Nut 5-9
Hook Block Sheaves 5-9
Lower Boom Nose Sheaves 5 9
Roster Sheave {Optional) 5-9
Upper Boom Nose Sheave 5-9
Cable Guide Sheaves 5-10
Non Adjustable Wear Pads 5-10
Telescope Cylinder Support Foot Wear Pads 5-10
Adjustable Wear Pads 5-10
Cable Sheave Pulley (Mid-Section Extension 5-10
Cable Follower 5-11
Hoists 5-11
Swing Gear and Pinion 5-11
Boom Pivot Shaft 5-11
LiftCylinder 5-12
Swing Gear Box 5-12
Swing Bearing S-12
Swing Brake 5-’12
Jig Sheave 5-13
Hydraulic Swivel 5-13
Control levers 5-13
Hydraulic Reservoir 5-13
Hydraulic Reservoir Filter 5-13
Stabilizer Cylinder (Spin Lock Only) 5-13
Engine Oil Filter 5-16
Steering Gearbox 5-16
Drag Link 5-16
xi
TABLE OF CONTENTS (continued)
Page
Gear Shift Master Control 5-16
Engine 5-16
Power Steering Reservoir 5-17
Clutch Cross Shaft 5-17
Clutch Release Bearing 5-17
Transmission 5-17
Drive Lines and Universal Joints 5-18
Front Wheel Bearings 5-18
Outrigger Beams and Wear Pads ~ 5-18
CiudanJoint 5-18
Tie Rod 5-18
Rear Axle Differential 5-19
Knuckle Bearings and Bushings 5-19
Front Axle Differential 5- 19
Telescoping Jib Sheave 5-19
Telescoping Jib Rollers 5-19
Telescoping Jib Wear Pads 5-19
Engine Fan 5-20
Wire Rope Lubrication 5-20

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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