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Grove Crane TMS 700E Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD
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Grove Crane TMS 700E Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD
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Grove Crane TMS 700E Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD
Language : English
Pages : 106
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Grove Crane TMS 700E Series Operator’s & Safety Handbook Manual – PDF DOWNLOAD
OPERATOR’S........................................................................................................................................................................................................................................... 1 AND.................................................................................................................................................................................................................................................. 1 SAFETY............................................................................................................................................................................................................................................... 1 HANDBOOK............................................................................................................................................................................................................................................. 1 TMS700E Series................................................................................................................................................................................................................................... 1 crane............................................................................................................................................................................................................................................ 1 DANGER............................................................................................................................................................................................................................................... 5 A DANGER NOTE IS USED TO EMPHASIZE THAT IF AN OPERATION, PROCEDURE, OR PRACTICE IS NOT FOLLOWED EXACTLY, DEATH OR INJURY TO PERSONNEL MAY RESULT..................................................................................................... 5 CAUTION.......................................................................................................................................................................................................................................... 5 A CAUTION IS USED TO EMPHASIZE THAT IF AN OPERATION, PROCEDURE, OR PRACTICE IS NOT FOLLOWED EXACTLY, EQUIPMENT DAMAGE MAY RESULT..................................................................................................................... 5 NOTE................................................................................................................................................................................................................................................. 5 TABLE OF CONTENTS................................................................................................................................................................................................................................ 6 TABLE OF CONTENTS (CONTINUED).................................................................................................................................................................................................................... 7 TABLE OF CONTENTS (CONTINUED).................................................................................................................................................................................................................... 8 TABLE OF CONTENTS (CONTINUED).................................................................................................................................................................................................................... 9 TABLE OF CONTENTS (CONTINUED).................................................................................................................................................................................................................... 10 TABLE OF CONTENTS (CONTINUED).................................................................................................................................................................................................................... 11 LIST OF FIGURES.................................................................................................................................................................................................................................. 12 LIST OF CHARTS................................................................................................................................................................................................................................... 12 Section 1.................................................................................................................................................................................................................................... 13 introduction................................................................................................................................................................................................................................. 13 NOTE......................................................................................................................................................................................................................................... 13 Basic Nomenclature (Sheet 2 of 2)............................................................................................................................................................................................................ 14 Section 2................................................................................................................................................................................................................................ 15 SAFETY PRECAUTIONS....................................................................................................................................................................................................................... 15 NOTE................................................................................................................................................................................................................................. 15 LOAD CHARTS.............................................................................................................................................................................................................................. 17 WORK SITE................................................................................................................................................................................................................................ 18 LIFTING OPERATIONS....................................................................................................................................................................................................................... 18 WIND VELOCITY CHART.................................................................................................................................................................................................................. 19 Wind Force........................................................................................................................................................................................................................... 19 Wind Velocity........................................................................................................................................................................................................................ 19 km/h (mph)........................................................................................................................................................................................................................... 19 Visible Indicator.................................................................................................................................................................................................................... 19 Effects of wind as observed on land.................................................................................................................................................................................................. 19 Beauford Scale....................................................................................................................................................................................................................... 19 Designation.......................................................................................................................................................................................................................... 19 COUNTERWEIGHT............................................................................................................................................................................................................................ 20 MULTIPLE CRANE LIFTS..................................................................................................................................................................................................................... 20 TWO-BLOCKING............................................................................................................................................................................................................................. 20 Two-blocking occurs when the load block (hook block, headache ball, rigging, etc.) comes into physical contact with the boom (bo............................................................................................................. 20 Two-blocking is more likely to occur when both the main and auxiliary hoist lines are reeved over the main boom nose and boom ex............................................................................................................. 21 Caution must be used when lowering or extending the boom. Let out load line(s) simultaneously to prevent two- blocking the boom ............................................................................................................. 21 Two-blocking can be prevented. Operator awareness of the hazards of two-blocking is the most important factor in preventing this............................................................................................................. 21 To avoid death or serious injury, keep load handling devices away from boom/jib tip when extending or lowering the boom and when hoisting up................................................................................................. 21 This crane should have a functional ANTI-TWO- BLOCK and CONTROL LOCK-OUT system. Test daily for proper operation............................................................................................................................. 21 Do not pass loads or boom over ground personnel.............................................................................................................................................................................................. 21 Barricade the area where the crane is working and keep all unnecessary personnel out of that area. DO NOT allow personnel to be under the load or boom....................................................................................... 21 Never pass loads, load handling devices, or the crane boom over people on the ground......................................................................................................................................................... 21 To avoid death or serious injury, keep all parts of this machine, the rigging, and materials being lifted at least 6 m (20 ft) away from all electrical power lines and equipment............................................................ 21 Keep all personnel away from this machine if it is being operated near electrical power lines or equipment................................................................................................................................... 21 Before operating this crane in the vicinity of electrical power lines or equipment, notify the power utility company. Obtain positive and absolute assurance that the power has been turned off.............................................. 21 This machine is NOT INSULATED. Always consider all parts of the load and the crane, including the wire rope, hoist cable, pendant cables, and tag lines, as conductors....................................................................... 21 Most overhead power lines ARE NOT insulated. Treat all overhead power lines as being energized unless you have reliable information to the contrary from the utility company or owner........................................................ 21 The rules in this handbook must be followed at all times, even if the electrical power lines or equipment have been de-energized............................................................................................................. 21 Crane operation is dangerous when close to an energized electrical power source. Exercise extreme caution and prudent judgement. Operate slowly and cautiously when in the vicinity of power lines........................................... 21 If the load, wire rope, crane boom, or any portion of the crane contacts or comes too close to an electrical power source, everyone in, on, and around the crane can be seriously injured or killed.......................................... 21 The safest way to avoid electrocution is to stay away from electrical power lines and electrical power sources............................................................................................................................... 21 You, the operator, are responsible for alerting all personnel of dangers associated with electrical power lines and equipment. T............................................................................................................. 21 Even if the crane operator is not affected by an electrical contact, others in the area may become seriously injured or killed............................................................................................................... 22 It is not always necessary to contact a power line or power source to become electrocuted. Electricity, depending on magnitude, ............................................................................................................. 22 Thoroughly read, understand, and abide by all applicable federal, state, and local regulations............................................................................................................................................... 22 Federal law prohibits the use of cranes closer than 3 m (10 ft) to power sources up to 50,000 volts and greater distances for hi............................................................................................................. 22 SET UP AND OPERATION..................................................................................................................................................................................................................... 22 During crane use, assume that every line is energized (“hot” or “live”) and take the necessary precautions................................................................................................................................... 22 Set up the crane in a position such that the load, boom, or any part of the crane and its attachments cannot be moved to within ............................................................................................................. 22 A suitable barricade should be erected to physically restrain the crane and all attachments (including the load) from entering into an unsafe distance from electrical power lines or equipment.............................................. 22 Plan ahead and always plan a safe route before traveling under power lines. Rider poles should be erected on each side of a crossing to assure sufficient clearance is maintained............................................................ 22 Appoint a reliable and qualified signal person, equipped with a loud signal whistle or horn and voice communication equipment, t............................................................................................................. 22 Tag lines should always be made of non-conductive materials. Any tag line that is wet or dirty can conduct electricity....................................................................................................................... 22 DO NOT store materials under power lines or close to electrical power sources................................................................................................................................................................ 22 ELECTROCUTION HAZARD DEVICES............................................................................................................................................................................................................. 22 The use of insulated links, insulated boom cages/guards, proximity warning devices, or mechanical limit stops does not assure th............................................................................................................. 22 Insulating links installed into the load line afford limited protection from electrocution hazards. Links are limited in their l............................................................................................................. 22 The only protection that may be afforded by an insulated link is below the link (electrically downstream), provided the link has............................................................................................................. 23 DO NOT depend on grounding. Grounding of a crane affords little or no protection from electrical hazards. The effectiveness of g............................................................................................................. 23 ELECTRICAL CONTACT....................................................................................................................................................................................................................... 23 SPECIAL OPERATING CONDITIONS AND EQUIPMENT............................................................................................................................................................................................... 23 SERVICE AND REPAIRS...................................................................................................................................................................................................................... 26 LUBRICATION.............................................................................................................................................................................................................................. 27 TIRES.................................................................................................................................................................................................................................... 27 WIRE ROPE................................................................................................................................................................................................................................ 27 NOTE................................................................................................................................................................................................................................. 28 CRANE ACCESS............................................................................................................................................................................................................................. 29 JOB PREPARATION.......................................................................................................................................................................................................................... 29 WORKING.................................................................................................................................................................................................................................. 30 LIFTING.................................................................................................................................................................................................................................. 30 HAND SIGNALS............................................................................................................................................................................................................................. 31 NOTE................................................................................................................................................................................................................................. 34 BOOM DRIFT CHART (Cylinder length change in inches).............................................................................................................................................................................. 34 SECTION 3.................................................................................................................................................................................................................................... 35 CAB CONTROLS AND INDICATORS.................................................................................................................................................................................................................. 35 NOTE..................................................................................................................................................................................................................................... 35 NOTE..................................................................................................................................................................................................................................... 35 ENGINE CONTROLS AND INDICATORS....................................................................................................................................................................................................................... 35 Gauge Cluster.................................................................................................................................................................................................................................... 35 Engine Diagnostics Stop Indicator................................................................................................................................................................................................................ 35 Engine Diagnostics Warning Indicator............................................................................................................................................................................................................. 36 High Coolant Temperature Indicator (Not Required))............................................................................................................................................................................................... 36 Tachometer....................................................................................................................................................................................................................................... 36 Engine Brake Switches............................................................................................................................................................................................................................ 36 Engine Diagnostics Switches...................................................................................................................................................................................................................... 36 Test Mode Switch................................................................................................................................................................................................................................. 36 Idle Switch...................................................................................................................................................................................................................................... 36 TRAVEL CONTROLS AND INDICATORS....................................................................................................................................................................................................................... 36 Dual Air Pressure Gauge.......................................................................................................................................................................................................................... 36 Low Air Pressure Indicator....................................................................................................................................................................................................................... 37 Speedometer...................................................................................................................................................................................................................................... 37 Odometer......................................................................................................................................................................................................................................... 37 Parking Brake Control............................................................................................................................................................................................................................ 37 NOTE......................................................................................................................................................................................................................................... 37 Park Brake On Indicator.......................................................................................................................................................................................................................... 37 Cross-Axle Differential Locked Indicator (Optional).............................................................................................................................................................................................. 37 caution...................................................................................................................................................................................................................................... 37 Cross-Axle Differential Lock Control (Optional).................................................................................................................................................................................................. 37 CAUTION...................................................................................................................................................................................................................................... 37 Inter-Axle Differential Lock Control............................................................................................................................................................................................................. 37 CAUTION...................................................................................................................................................................................................................................... 37 Inter-Axle Differential Locked Indicator......................................................................................................................................................................................................... 38 Brake Pedal...................................................................................................................................................................................................................................... 38 Clutch Pedal..................................................................................................................................................................................................................................... 38 Transmission Shift Lever......................................................................................................................................................................................................................... 38 Transmission Range Control Button................................................................................................................................................................................................................ 38 Trailing Boom Trailer Emergency Brake Control (Optional)......................................................................................................................................................................................... 38 Suspension Control............................................................................................................................................................................................................................... 38 NOTE......................................................................................................................................................................................................................................... 38 Suspension Deflated Indicator.................................................................................................................................................................................................................... 38 Craning controls and indicators...................................................................................................................................................................................................................... 38 Swing Brake On Indicator (Optional).............................................................................................................................................................................................................. 38 ACCESSORY CONTROLS AND INDICATORS.................................................................................................................................................................................................................... 38 High Beam Indicator.............................................................................................................................................................................................................................. 38 Heater Air Temperature Control................................................................................................................................................................................................................... 38 Carrier Cab Controls and Indicators (Sheet 1 of 2)........................................................................................................................................................................................... 39 Carrier Cab Controls and Indicators (Sheet 2 of 2)........................................................................................................................................................................................... 40 Heater Air Flow Control.......................................................................................................................................................................................................................... 41 Heater Fan Switch................................................................................................................................................................................................................................ 41 Defrost Fan Switch............................................................................................................................................................................................................................... 41 Windshield Wiper/Washer Switch................................................................................................................................................................................................................... 41 Headlights Switch................................................................................................................................................................................................................................ 41 Beacon Light Switch (Optional)................................................................................................................................................................................................................... 41 Headlights Dimmer Switch......................................................................................................................................................................................................................... 41 Turn Signal Lever................................................................................................................................................................................................................................ 41 Hazard Light Switch.............................................................................................................................................................................................................................. 41 Left Turn Signal Indicator....................................................................................................................................................................................................................... 41 Right Turn Signal Indicator...................................................................................................................................................................................................................... 41 Steering Column Tilt/Telescope Lever............................................................................................................................................................................................................. 41 Horn Button...................................................................................................................................................................................................................................... 41 Fire Extinguisher................................................................................................................................................................................................................................ 42 Cab Circulating Fan.............................................................................................................................................................................................................................. 42 Tire Inflator Switch............................................................................................................................................................................................................................. 42 Tire Inflator On Indicator....................................................................................................................................................................................................................... 42 Cab Dome Light................................................................................................................................................................................................................................... 42 Air Horn (Not Shown)............................................................................................................................................................................................................................. 42 Circuit Breaker and Relay Panel.................................................................................................................................................................................................................. 42 ADDITIONAL optional CARRIER CONTROLS AND INDICATORS.................................................................................................................................................................................................. 42 NOTE............................................................................................................................................................................................................................................. 42 Outrigger Control Panel.......................................................................................................................................................................................................................... 42 NOTE......................................................................................................................................................................................................................................... 42 NOTE......................................................................................................................................................................................................................................... 43 NOTE......................................................................................................................................................................................................................................... 44 ENGINE CONTROLS AND INDICATORS....................................................................................................................................................................................................................... 44 Throttle Mode Switch............................................................................................................................................................................................................................. 44 Gauge Cluster.................................................................................................................................................................................................................................... 44 Ignition Switch.................................................................................................................................................................................................................................. 44 Tachometer....................................................................................................................................................................................................................................... 44 Superstructure Cab........................................................................................................................................................................................................................... 45 Front Console (Superstructure)............................................................................................................................................................................................................... 46 Overhead Console............................................................................................................................................................................................................................. 47 Hourmeter........................................................................................................................................................................................................................................ 48 Engine Stop Indicator............................................................................................................................................................................................................................ 48 Foot Throttle Pedal.............................................................................................................................................................................................................................. 48 CRANE CONTROLS AND INDICATORS........................................................................................................................................................................................................................ 48 Telescope or Auxiliary Hoist Control Lever....................................................................................................................................................................................................... 48 Swing Control Lever.............................................................................................................................................................................................................................. 48 Boom Lift Control Lever.......................................................................................................................................................................................................................... 48 Main Hoist Control Lever......................................................................................................................................................................................................................... 48 Swing Horn Button................................................................................................................................................................................................................................ 48 Telescope Control Pedal (Optional)............................................................................................................................................................................................................... 48 Main Hoist Speed Selector Switch................................................................................................................................................................................................................. 48 Auxiliary Hoist Speed Selector On/Off Switch (Optional).......................................................................................................................................................................................... 48 Hoist Rotation Indicators........................................................................................................................................................................................................................ 49 Crane Function Power Switch...................................................................................................................................................................................................................... 49 Hydraulic Boost Switch........................................................................................................................................................................................................................... 49 NOTE......................................................................................................................................................................................................................................... 49 Outrigger Control Box............................................................................................................................................................................................................................ 49 Outrigger Control Box........................................................................................................................................................................................................................ 49 NOTE......................................................................................................................................................................................................................................... 49 NOTE......................................................................................................................................................................................................................................... 49 Front Stabilizer Overloaded Indicator............................................................................................................................................................................................................ 50 Bubble Level Indicator........................................................................................................................................................................................................................... 50 Swing Brake Control Switch....................................................................................................................................................................................................................... 50 Swing Brake Pedal................................................................................................................................................................................................................................ 50 Pin Swing Lock Control (Pin Type)................................................................................................................................................................................................................ 50 Swing Lock Control (Positive Lock Type).......................................................................................................................................................................................................... 50 ACCESSORY CONTROLS AND INDICATORS.................................................................................................................................................................................................................... 50 Panel Light Control.............................................................................................................................................................................................................................. 50 Work Lights Switch............................................................................................................................................................................................................................... 50 Boom Lights Switch (Optional).................................................................................................................................................................................................................... 50 Cab Circulating Fan.............................................................................................................................................................................................................................. 50 Cab Dome Light................................................................................................................................................................................................................................... 50 Fire Extinguisher................................................................................................................................................................................................................................ 51 Windshield Wiper/Washer Switch................................................................................................................................................................................................................... 51 Skylight Wiper................................................................................................................................................................................................................................... 51 Heat Control Knob................................................................................................................................................................................................................................ 51 Fan Switch....................................................................................................................................................................................................................................... 51 Air Conditioner Control Switch (Optional)........................................................................................................................................................................................................ 51 Beacon Light (Optional).......................................................................................................................................................................................................................... 51 12 VDC Accessory Outlet.......................................................................................................................................................................................................................... 51 Circuit Breaker Panel............................................................................................................................................................................................................................ 51 notes........................................................................................................................................................................................................................................ 52 Section 4............................................................................................................................................................................................................................................ 53 OPERATING PROCEDURES................................................................................................................................................................................................................................. 53 CAUTION.......................................................................................................................................................................................................................................... 53 DANGER........................................................................................................................................................................................................................................... 53 danger........................................................................................................................................................................................................................................... 54 NOTE............................................................................................................................................................................................................................................. 54 DANGER........................................................................................................................................................................................................................................... 55 CAUTION.......................................................................................................................................................................................................................................... 55 CAUTION.......................................................................................................................................................................................................................................... 55 NOTE............................................................................................................................................................................................................................................. 55 DANGER........................................................................................................................................................................................................................................... 55 CAUTION.......................................................................................................................................................................................................................................... 55 CAUTION.......................................................................................................................................................................................................................................... 56 NOTE............................................................................................................................................................................................................................................. 56 DANGER........................................................................................................................................................................................................................................... 56 CAUTION.......................................................................................................................................................................................................................................... 56 NOTE............................................................................................................................................................................................................................................. 56 NOTE............................................................................................................................................................................................................................................. 56 CAUTION.......................................................................................................................................................................................................................................... 57 NOTE............................................................................................................................................................................................................................................. 57 NOTE............................................................................................................................................................................................................................................. 57 NOTE............................................................................................................................................................................................................................................. 57 DANGER........................................................................................................................................................................................................................................... 58 DANGER........................................................................................................................................................................................................................................... 58 DANGER........................................................................................................................................................................................................................................... 58 DANGER........................................................................................................................................................................................................................................... 58 NOTE............................................................................................................................................................................................................................................. 58 NOTE............................................................................................................................................................................................................................................. 58 CAUTION.......................................................................................................................................................................................................................................... 59 DANGER........................................................................................................................................................................................................................................... 59 NOTE............................................................................................................................................................................................................................................. 59 NOTE............................................................................................................................................................................................................................................. 59 DANGER........................................................................................................................................................................................................................................... 59 DANGER........................................................................................................................................................................................................................................... 59 NOTE............................................................................................................................................................................................................................................. 59 DANGER........................................................................................................................................................................................................................................... 60 NOTE............................................................................................................................................................................................................................................. 60 NOTE............................................................................................................................................................................................................................................. 60 CAUTION.......................................................................................................................................................................................................................................... 60 CAUTION.......................................................................................................................................................................................................................................... 60 DANGER........................................................................................................................................................................................................................................... 60 CAUTION.......................................................................................................................................................................................................................................... 60 DANGER........................................................................................................................................................................................................................................... 61 DANGER........................................................................................................................................................................................................................................... 61 DANGER........................................................................................................................................................................................................................................... 61 DANGER........................................................................................................................................................................................................................................... 61 DANGER........................................................................................................................................................................................................................................... 61 CAUTION.......................................................................................................................................................................................................................................... 61 CAUTION.......................................................................................................................................................................................................................................... 61 DANGER........................................................................................................................................................................................................................................... 61 DANGER........................................................................................................................................................................................................................................... 61 danger........................................................................................................................................................................................................................................... 61 CAUTION.......................................................................................................................................................................................................................................... 61 NOTE............................................................................................................................................................................................................................................. 61 DANGER........................................................................................................................................................................................................................................... 61 DANGER........................................................................................................................................................................................................................................... 62 caution.......................................................................................................................................................................................................................................... 62 DANGER........................................................................................................................................................................................................................................... 62 DANGER........................................................................................................................................................................................................................................... 62 DANGER........................................................................................................................................................................................................................................... 62 NOTE............................................................................................................................................................................................................................................. 62 danger........................................................................................................................................................................................................................................... 62 CAUTION.......................................................................................................................................................................................................................................... 63 CAUTION.......................................................................................................................................................................................................................................... 63 caution.......................................................................................................................................................................................................................................... 63 NOTE............................................................................................................................................................................................................................................. 64 CAUTION.......................................................................................................................................................................................................................................... 65 NOTE............................................................................................................................................................................................................................................. 65 caution.......................................................................................................................................................................................................................................... 66 caution.......................................................................................................................................................................................................................................... 67 caution.......................................................................................................................................................................................................................................... 67 Shift Pattern................................................................................................................................................................................................................................ 67 caution.......................................................................................................................................................................................................................................... 68 CAUTION.......................................................................................................................................................................................................................................... 68 CAUTION.......................................................................................................................................................................................................................................... 68 DANGER........................................................................................................................................................................................................................................... 69 NOTE............................................................................................................................................................................................................................................. 69 danger........................................................................................................................................................................................................................................... 69 caution.......................................................................................................................................................................................................................................... 69 NOTE............................................................................................................................................................................................................................................. 69 NOTE............................................................................................................................................................................................................................................. 69 NOTE............................................................................................................................................................................................................................................. 69 CAUTION.......................................................................................................................................................................................................................................... 69 DANGER........................................................................................................................................................................................................................................... 69 DANGER........................................................................................................................................................................................................................................... 70 DANGER........................................................................................................................................................................................................................................... 70 Section 5........................................................................................................................................................................................................................................ 71 LUBRICATION...................................................................................................................................................................................................................................... 71 Following the designated lubrication procedures is important in ensuring maximum crane lifetime and utilization. The procedures ..................................................................................................................... 71 The service intervals specified are for normal operation where moderate temperature, humidity, and atmospheric conditions prevai..................................................................................................................... 71 CAUTION.......................................................................................................................................................................................................................................... 71 CAUTION.......................................................................................................................................................................................................................................... 71 In general, petroleum based fluids developed especially for low temperature service may be used with satisfactory results. Howev..................................................................................................................... 71 Regardless of temperature and oil viscosity, always use suitable start-up procedures to ensure adequate lubrication during system warm-up............................................................................................................ 71 A regular frequency of lubrication must be established for all lubrication points. Normally, this is based on component operatin..................................................................................................................... 71 All oil levels are to be checked with the crane parked on a level surface in transport position, and while the oil is cold, unless otherwise specified............................................................................................... 71 On plug type check points, the oil levels are to be at the bottom edge of the check port............................................................................................................................................................. 71 On all hoists with a check plug in the drum, the fill plug shall be directly on top of the hoist, and the check plug level........................................................................................................................... 71 All grease fittings are SAE STANDARD unless otherwise indicated. Grease non-sealed fittings until grease is seen extruding from the fitting. 0.28 kg (1 oz) of EP- MPG equals one pump on a standard 0.45 kg (1 lb) grease gun....................... 71 Over lubrication on non-sealed fittings will not harm the fittings or components, but under lubrication will definitely lead to a shorter lifetime................................................................................................... 71 On sealed U-joints, care must be exercised to prevent rupturing seals. Fill only until expansion of the seals first becomes visible.................................................................................................................. 71 Unless otherwise indicated, items not equipped with grease fittings, such as linkages, pins, levers, etc., should be lubricated ..................................................................................................................... 71 Grease fittings that are worn and will not hold the grease gun, or those that have a stuck check ball, must be replaced.............................................................................................................................. 71 Where wear pads are used, cycle the components and relubricate to ensure complete lubrication of the entire wear area................................................................................................................................ 71 LUBE SYMBOL CHART................................................................................................................................................................................................................................ 72 The following describe the lubrication points and gives the lube type, lube interval, lube amount, and application of each. Each lubrication point is numbered, and this number corresponds to the index number shown on the Lubrication Diagram..... 72 CAUTION.......................................................................................................................................................................................................................................... 72 Carrier Lubrication Diagram...................................................................................................................................................................................................................... 73 CAUTION...................................................................................................................................................................................................................................... 74 CAUTION...................................................................................................................................................................................................................................... 75 NOTE......................................................................................................................................................................................................................................... 75 Superstructure Lubrication Diagram............................................................................................................................................................................................................... 76 NOTE......................................................................................................................................................................................................................................... 76 NOTE......................................................................................................................................................................................................................................... 77 Wire rope is lubricated during manufacturing so that the strands, and individual wires in strands, may move as the rope moves an..................................................................................................................... 79 Section 6........................................................................................................................................................................................................................................ 85 SET-UP AND INSTALLATION PROCEDURES............................................................................................................................................................................................................... 85 CAUTION.......................................................................................................................................................................................................................................... 85 NOTE............................................................................................................................................................................................................................................. 85 NOTE............................................................................................................................................................................................................................................. 85 NOTE............................................................................................................................................................................................................................................. 85 Installing the Cable Anchor Wedge............................................................................................................................................................................................................ 85 NOTE............................................................................................................................................................................................................................................. 85 Reeving Diagram (Sheet 2 of 4)............................................................................................................................................................................................................... 87 Reeving Diagram (Sheet 3 of 4)............................................................................................................................................................................................................... 88 Reeving Diagram (Sheet 4 of 4)............................................................................................................................................................................................................... 89 Quick Reeving Hook Block..................................................................................................................................................................................................................... 90 CAUTION.......................................................................................................................................................................................................................................... 90 Installing Wedge and Socket.................................................................................................................................................................................................................. 90 Configurations for Dead-Ending Wire Rope......................................................................................................................................................................................................... 92 DANGER....................................................................................................................................................................................................................................... 92 danger....................................................................................................................................................................................................................................... 92 NOTE......................................................................................................................................................................................................................................... 92 NOTE......................................................................................................................................................................................................................................... 92 Boom Disengaged Stop Block............................................................................................................................................................................................................... 92 Erecting and Stowing the Bi-Fold Boom Extension (Sheet 2 of 5)........................................................................................................................................................................... 94 Erecting and Stowing the Bi-Fold Boom Extension (Sheet 3 of 5)........................................................................................................................................................................... 95 Erecting and Stowing the Bi-Fold Boom Extension (Sheet 4 of 5)........................................................................................................................................................................... 96 Erecting and Stowing the Bi-Fold Boom Extension (Sheet 5 of 5)........................................................................................................................................................................... 97 CAUTION...................................................................................................................................................................................................................................... 97 NOTE......................................................................................................................................................................................................................................... 97 CAUTION...................................................................................................................................................................................................................................... 98 DANGER....................................................................................................................................................................................................................................... 98 DANGER....................................................................................................................................................................................................................................... 98 NOTE......................................................................................................................................................................................................................................... 98 DANGER....................................................................................................................................................................................................................................... 98 DANGER....................................................................................................................................................................................................................................... 98 NOTE......................................................................................................................................................................................................................................... 99 NOTE......................................................................................................................................................................................................................................... 99 NOTE......................................................................................................................................................................................................................................... 99 NOTE......................................................................................................................................................................................................................................... 99 NOTE......................................................................................................................................................................................................................................... 99 DANGER....................................................................................................................................................................................................................................... 99 DANGER.......................................................................................................................................................................................................................................100 DANGER.......................................................................................................................................................................................................................................100 NOTE.........................................................................................................................................................................................................................................100 Boom Disengaged Stop Block...............................................................................................................................................................................................................100 NOTE.........................................................................................................................................................................................................................................100 DANGER.......................................................................................................................................................................................................................................100 DANGER.......................................................................................................................................................................................................................................101 CAUTION......................................................................................................................................................................................................................................101 CAUTION......................................................................................................................................................................................................................................101 DANGER.......................................................................................................................................................................................................................................101 NOTE.........................................................................................................................................................................................................................................101 Erecting and Stowing The Swingaway Boom Extension Using The 6.1 m (20 Foot) Insert.......................................................................................................................................................102 NOTE.........................................................................................................................................................................................................................................103 NOTE.........................................................................................................................................................................................................................................103 caution......................................................................................................................................................................................................................................103 NOTE.........................................................................................................................................................................................................................................103 DANGER.......................................................................................................................................................................................................................................103 NOTE.........................................................................................................................................................................................................................................104 NOTE.........................................................................................................................................................................................................................................104 NOTE.........................................................................................................................................................................................................................................104 Erecting and Stowing the Bi-Fold Boom Extension (Sheet 1 of 5)........................................................................................................................................................................... 93 Reeving Diagram (Sheet 1 of 4)........................................................................................................................................................................................................... 86
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