Grove Crane TMS500E Series Carrier Operators & Safety Handbook Manual – PDF DOWNLOAD

Description

Grove Crane TMS500E Series Carrier Operators & Safety Handbook Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TMS500E Series Carrier Operators & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 50
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane TMS500E Series Carrier Operators & Safety Handbook Manual – PDF DOWNLOAD

FOREWORD:

This handbook has been compiled to assist you in properly operating and maintaining your Grove Crane. Before placing the crane in service, take time to thoroughly familiarize yourself with the contents of this manual. After all sections have been read and understood, retain the manual for future reference in a readily accessible location.

• The Grove Crane has been designed for maximum performance with minimum maintenance. With proper care, years of trouble-free service can be expected. Constant improvement and engineering progress makes it necessary that we reserve the right to make specification and equipment changes without notice.
• Grove Worldwide and our Dealer Network want to ensure your satisfaction with our products and customer support. Your local dealer is the best equipped and most knowledgeable to assist you for parts, service and warranty issues. They have the facilities, parts, factory trained personnel, and the information to assist you in a timely manner.
• We request that you first contact them for assistance. If you feel you need factory assistance, please ask the dealer’s service management to coordinate the contact on your behalf. Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information. Information in this manual does not replace federal, state, or local regulations, safety codes, or insurance requirements.

TABLE OF CONTENTS:

Grove Crane TMS500E Series Carrier Operators & Safety Handbook Manual – PDF DOWNLOAD

Section 1 – INTRODUCTION
INTRODUCTION 1-1
Section 2 – SAFETY PRECAUTIONS
GENERAL 2-1
OPERATOR’S INFORMATION 2-1
OPERATOR’S QUALIFICATIONS 2-2
ELECTROCUTION HAZARD 2-2
Set Up and Operation 2-3
Electrocution Hazard Devices 2-3
Electrical Contact 2-4
Special Operating Conditions and Equipment 2-4
CRUSHING HAZARDS 2-5
TRAVELING 2-5
MAINTENANCE 2-6
Service and Repairs 2-6
Lubrication 2-7
Tires 2-7
BATTERIES 2-7
ENGINE · 2-7
WORK PRACTICES 2-8
Crane Access 2-8
Job Preparation 2-8
COLD WEATHER OPERATION 2-8
Section 3 · CAB CONTROLS AND INDICATORS
ENGINE CONTROLS AND INDICATORS 3-1
Cluster Gauge 3-1
Voltmeter 3-1
Engine Oil Pressure Gauge 3-1
Water Temperature Gauge 3-1
Fuel Quantity Gauge 3-1
Engine Stop Indicator 3-1
Engine Warning Indicator 3-1
Tachometer 3-1
Engine Brake Switch 3-1
Ignition Switch 3-4
Throttle Pedal 3-4
Engine Diagnostic Switches 3-4
TRAVEL CONTROLS AND INDICATORS 3-4
Dual Air Pressure Gauge 3-4
Low Air Pressure Indicator 3-4
Speedometer 3-4
Odometer 3-4
Parking Brake Control 3-4
Park Brake On Indicator 3-4
Cross-Axle Differential Locked Indicator (Optional) 3-4
Cross-Axle Differential Control (Optional) 3-5
Inter-Axle Differential Control 3-5
V
TABLE OF CONTENTS (CONTINUED)
Page
Inter-Axle Differential Locked Indicator 3-5
Brake Pedal 3-5
Transmission Shift Panel 3-5
Check Transmission Indicator 3-5
Suspension Control 3-5
Suspension Deflated Indicator 3-6
CRANING CONTROLS AND INDICATORS 3-6
Hydraulic Pump Engaged Indicator 3-6
Hydraulic Pump Disconnect Switch 3-6
ACCESSORY CONTROLS AND INDICATORS 3-6
High Beam Indicator 3-6
Heater Air Temperature Control 3-6
Air Flow Control 3-6
Heater Fan Switch 3-6
Defrost Fan Switch 3-6
Windshield Wiper/Washer Switch 3-6
Headlights Switch 3-6
Beacon Light Switch (Optional) 3-6
Headlights Dimmer Switch 3-6
Turn Signal Lever 3-7
Hazard Light Switch 3-7
Left Turn Signal Indicator 3-7
Right Turn Signal Indicator 3-7
Steering Column Tilt/telescope Lever 3-7
Horn Button ; 3- 7
Fire Extinguisher 3- 7
Cab Circulating Fan 3-7
12 vdc Accessory Outlet 3-7
Cab Dome Light 3-7
Air Horn (Not Shown) (Optional) 3-7
Circuit Breaker and Relay Panel 3- 7
ADDITIONAL OPTIONAL CARRIER CONTROLS AND INDICATORS 3-7
Outrigger Control Panels 3- 7
Outrigger Selector Switches 3- 7
Outrigger Extension/Retraction Switch 3-8
Center Front Stabilizer Switch 3-8
Section 4 OPERATING PROCEDURES
BREAKING-IN A NEW CARRIER 4-1
PRE-STARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Seats and Mirrors ~ 4-1
Seat Belts 4-1
Seat Belt Maintenance 4-1
vi
TABLE OF CONTENTS (CONTINUED)
Page
Cleaning Seat Belt Webbing 4-1
Signal and Running Lights 4-1
Service and Parking Brakes 4-1
Tires 4-2
Wheels 4-2
Safety Equipment 4-2
Daily Lubrication 4-2
COLD WEATHER OPERATION 4-2
ENGINE OPERATION 4-2
Start-up Procedure 4-2
Warm Engine 4-2
Cold Engine 4-3
Idling the Engine 4-3
Racing the Engine 4-4
Shutdown Procedure 4-4
CRANE TRAVEL OPERATION • 4-4
Active Restraints 4-4
Seat Belts 4-4
Traveling – General 4-4
Traveling With Boom Extension Erected 4-5
Transmission Push-Button Shift Selector 4-6
Transmission Mode Control 4-6
Cranes Without Remote Drive/Steer Option 4-6
Cranes With Remote Drive/Steer Option 4-6
Downshift/Reverse Inhibitor • 4-6
Transmission Temperature 4-6
Rear Tandem Inter-Axle/Cross-Axle Locks 4-7
Service and Parking Brakes 4-7
Engine Braking 4-8
CRANE SHUTDOWN PROCEDURES 4-8
Section 5 – LUBRICATION
GENERAL 5-1
LURICANTS AND SPECIFICATIONS 5-1
LUBRICATION POINTS 5-6
Carrier Lubrication 5-6
Engine Crankcase 5-6
Engine Cooling System 5-6
Transmission 5-8
Drive Line Slip and U-Joints 5-8
90 Degree Miter Box 5-8
Front Axle Hubs 5-8
Front Axle Tie Rod Ends 5-8
Front Axle King Pins ; 5-8
Front Axle Brake Slack Adjusters 5-8
Front Axle Brake Camshafts 5-8
Spring Eye Bushing : 5-8
Front Rear Axle Differential · 5-8
Rear Rear Axle Differential 5-8
vii
TABLE OF CONT NTS (CONTINUED)
Page
Rear Axle Brake Slack Adjusters 5-9
Rear Axle Brake Camshafts 5-9
Outrigger Beams 5-9
Jack Cylinder Barrels 5-9
Hydraulic Reservoir 5-9
Hydraulic Filter 5-9
Coolant Strainer (Superstructure Cab Heater) 5-9
Superstructure Lubrication ; 5-9
Turntable Gear Box 5-9
Turntable Gear And Drive Pinion 5-9
Turntable Bearing 5-1 O
Swivel 5-10
Upper Lift Cylinder Pivot Pin 5-10
Lower Lift Cylinder Pivot Pin 5-1 0
Main Hoist 5-1 o
Auxiliary Hoist (Optional) 5-1 O
Boom, Boom Extension, and Boom Accessories ubrication 5-10
Boom Pivot Shaft · 5-11
Extend Cable Sheaves 5-11
Retract Cable Sheaves 5-11
Telescope Cylinder Wear Pads 5-11
Side Wear Pads · 5-11
Boom Section Upper Wear Pads 5-11
Boom Section Lower Wear Pads 5-11
Upper Boom Nose Sheaves 5-11
Lower Boom Nose Sheaves 5-11
Boom Extension Sheave 5-11
Boom Extension Roller 5-11
Boom Extension Mast Sheave 5-11
Auxiliary Boom Nose Sheave 5-11
Hook Block Swivel Bearing 5-11
Hook Block Sheaves 5-11
Headache Ball Swivel Top 5-11
WIRE ROPE LUBRICATION 5-13

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V