Grove Crane TMS700E Operator’s Manual 160-01 – PDF DOWNLOAD

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Grove Crane TMS700E Operator’s Manual 160-01 – PDF DOWNLOAD

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Grove Crane TMS700E Operator’s Manual 160-01 – PDF DOWNLOAD

Language : English
Pages : 190
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Grove Crane TMS700E Operator’s Manual 160-01 – PDF DOWNLOAD

INTRODUCTION:
GENERAL:

• This Handbook provides important information for the operator of the TMS700E Series Grove Manitowoc
  Crane.
• The mobile crane carrier incorporates an all welded steel frame. The 8x4x4 carrier utilizes two
  drive axles and two steer axles. Axle steering is provided by a power steering pump, gearbox and
  control valve. The engine is mounted in the front of the carrier and provides power through an 11
  speed forward and 3 speed reverse manual transmission.
• Hydraulic, single stage double box telescopic beams with inverted stabilizer (jack) cylinder
  outriggers are integral with the carrier frame. The outriggers are utilized in three position;
  fully extended, intermediate (50%) extended, and fully retracted. The carrier is also equipped with
  a center front stabilizer that has a permanently stowed pad.
• The superstructure is capable of 360° rotation in either direction. All crane functions, with
  the exception of counterweight removal, are controlled from the fully- enclosed cab mounted
  on the superstructure. The crane is equipped with a four-section boom. Additional reach is obtained
  by utilizing an optional swingaway boom extension. Lifting is provided by a main hoist and an
  optional auxiliary hoist.

TABLE OF CONTENTS:

Grove Crane TMS700E Operator’s Manual 160-01 – PDF DOWNLOAD

SECTION 1 INTRODUCTION
SECTION 2 SAFETY INFORMATION
SECTION 3 OPERATING CONTROLS AND PROCEDURES
SECTION 4 SET-UP AND INSTALLATION
SECTION 5 LUBRICATION
SECTION 6 MAINTENANCE CHECKLIST

TMS700E OM Ctrl160-01 BW........................................................................  1
	SECTION 1...................................................................................  5
		Introduction............................................................................  5
	SECTION 1...................................................................................  7
		Introduction............................................................................  7
			General.............................................................................  7
	SECTION 2................................................................................... 11
		Safety Information...................................................................... 11
	SECTION 2................................................................................... 13
		Safety Information...................................................................... 13
			Diesel Engine Exhaust............................................................... 13
			Battery Posts, Terminals, and Related Accessories................................... 13
			Safety Messages..................................................................... 13
				General......................................................................... 13
				Safety Alert Symbol............................................................. 13
				Signal Words.................................................................... 13
			General............................................................................. 13
			Operator’s Information.............................................................. 14
			Operational Aids.................................................................... 14
			Crane Stability/Structural Strength................................................. 16
				Load Charts..................................................................... 16
				Work Site....................................................................... 16
				Lifting Operations.............................................................. 17
				Counterweight................................................................... 18
			Load Moment Indicating (LMI) Systems................................................ 19
				Two-Blocking.................................................................... 19
			Electrocution Hazard................................................................ 19
				Set-Up and Operation............................................................ 20
				Electrocution Hazard Devices.................................................... 20
				Electrical Contact.............................................................. 21
				Special Operating Conditions and Equipment...................................... 21
			Crushing Hazards.................................................................... 22
			Personnel Handling.................................................................. 22
			Travel Operation.................................................................... 23
			Accidents........................................................................... 23
			Maintenance......................................................................... 24
				Service and Repair.............................................................. 24
				Lubrication..................................................................... 24
				Wire Rope....................................................................... 25
			Batteries........................................................................... 26
			Engine.............................................................................. 26
			Work Practices...................................................................... 26
				Crane Access.................................................................... 26
				Job Preparation................................................................. 26
				Working......................................................................... 27
				Lifting......................................................................... 27
				Hand Signals.................................................................... 28
			Transporting The Crane.............................................................. 28
			Boom Extension/Jib.................................................................. 29
			Cold Weather Operation.............................................................. 29
			Temperature Effects on Hydraulic Cylinders.......................................... 29
	SECTION 3................................................................................... 31
		Operating Controls and Procedures....................................................... 31
	SECTION 3................................................................................... 35
		Operating Controls and Procedures....................................................... 35
			Carrier Cab......................................................................... 35
				Engine Controls and Indicators.................................................. 35
				Travel Controls and Indicators.................................................. 36
				Craning Controls and Indicators................................................. 40
				Accessory Controls and Indicators............................................... 41
				Additional Optional Carrier Controls and Indicators............................. 42
			Superstructure Cab.................................................................. 44
				Engine Controls and Indicators.................................................. 44
				Crane Controls and Indicators................................................... 46
				Accessory Controls and Indicators............................................... 50
			Operating Procedures................................................................ 51
				Breaking-In A New Carrier....................................................... 51
				Pre-Starting Checks............................................................. 51
				Cold Weather Operation.......................................................... 52
				Engine Operation................................................................ 52
				General Crane Operation......................................................... 54
				Using Your Load Chart........................................................... 54
				Crane Functions................................................................. 55
				Operational Aids................................................................ 59
				Crane Travel Operation.......................................................... 60
				Stowing and Parking............................................................. 67
				Crane Shutdown Procedures....................................................... 67
	SECTION 4................................................................................... 69
		Set-Up and Installation................................................................. 69
	SECTION 4................................................................................... 71
		Set-up And Installation Procedures...................................................... 71
			General............................................................................. 71
			Installing Cable On The Hoist....................................................... 71
			Cable Reeving....................................................................... 71
			Dead-End Rigging/Wedge Sockets...................................................... 76
				Installing Wedge and Socket..................................................... 76
			Erecting and Stowing the Bi-Fold Boom Extension..................................... 78
				Erecting........................................................................ 78
				Stowing......................................................................... 85
				Setting The Folding Swingaway Offset............................................ 86
			Erecting and Stowing the Bi-Fold Boom Extension Using the 6.1 m (20 foot) Insert.... 87
				Erecting........................................................................ 87
				Stowing......................................................................... 87
			Removable Counterweight............................................................. 89
				Mounting The Counterweight...................................................... 89
				Stowing The Counterweight....................................................... 89
	SECTION 5................................................................................... 91
		Lubrication............................................................................. 91
	SECTION 5................................................................................... 93
		Lubrication............................................................................. 93
			General............................................................................. 93
				Hydraulic Oil Inspection........................................................ 93
				Arctic Conditions Below -18C (0F)............................................. 93
			ALL Weather Package & Lubricants.................................................... 93
			Standard Lubricants Package......................................................... 94
			Lubrication Points.................................................................. 95
			Carrier Lubrication................................................................. 96
			Superstructure Lubrication..........................................................102
			Boom, Boom Extension, and Boom Accessories Lubrication..............................102
			Wire Rope Lubrication...............................................................104
	SECTION 6...................................................................................107
		Maintenance Checklist...................................................................107
	SECTION 6...................................................................................109
		Maintenance Checklist...................................................................109
			General.............................................................................109
			Instructions........................................................................109
TMS700E Load chart..............................................................................111
TMS700E-07 Air sys test proc....................................................................153
TMS700E-07 ECM Program..........................................................................157
TMS700E-07 Press set proc.......................................................................167
TMS700E-07 Air Schm.............................................................................181
TMS700E-07 Elec Schm............................................................................182
TMS700E-07 Hyd Schm.............................................................................187

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S.V