Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Grove Crane TMS700E13 Operator Manual 511-01 – PDF DOWNLOAD
$27.95
Grove Crane TMS700E13 Operator Manual 511-01 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Grove Crane TMS700E13 Operator Manual 511-01 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TMS700E13 Operator Manual 511-01 – PDF DOWNLOAD
Language : English
Pages : 134
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane TMS700E13 Operator Manual 511-01 – PDF DOWNLOAD
INTRODUCTION:
This manual provides important information for the operator of the TMS700E13 Series Grove Manitowoc Crane. The mobile crane carrier incorporates an all welded steel frame. The 8x4x4 carrier utilizes two drive axles and two steer axles. Axle steering is provided by a power steering pump, gearbox and control valve.
- The engine is mounted in the front of the carrier and provides power through an 11 speed forward and 3 speed reverse manual transmission. Hydraulic, single stage double box telescopic beams with inverted jack cylinder outriggers are integral with the carrier frame. The outriggers are utilized in three positions; fully extended, intermediate (50%) extended, and fully retracted.
- The carrier is also equipped with a center front jack that has a permanently mounted pad. The superstructure is capable of 360° rotation in either direction. All crane functions, with the exception of counterweight removal, are controlled from the fullyenclosed cab mounted on the superstructure.
- The crane is equipped with a four-section boom. Additional reach is obtained by utilizing an optional swingaway boom extension. Lifting is provided by a main hoist and an optional auxiliary hoist.
TABLE OF CONTENTS:
Grove Crane TMS700E13 Operator Manual 511-01 – PDF DOWNLOAD
SECTION 1...................................................................................... 9 Introduction............................................................................... 9 General................................................................................ 9 New Owner.......................................................................... 9 Noise/vibration test results........................................................... 9 Noise Level Test Results........................................................... 9 List Of Specifications................................................................. 12 General............................................................................ 12 Dimensions......................................................................... 12 Capacities......................................................................... 12 Transmission....................................................................... 12 Clutch............................................................................. 12 Engine............................................................................. 12 Cummins ISX12-2013 or QSMT3 in-line 6 cyl. Turbo-Charged....................... 12 Axles.............................................................................. 12 Front.......................................................................... 12 Rear........................................................................... 12 Brakes............................................................................. 12 Wheel and Tires.................................................................... 12 Swing Gearbox...................................................................... 12 Boom............................................................................... 12 Swivel Assembly.................................................................... 12 Hydraulic Pumps.................................................................... 12 Pump #1........................................................................ 12 Pump #2........................................................................ 13 Pump #3........................................................................ 13 Hoists............................................................................. 13 SECTION 2...................................................................................... 15 Safety Information......................................................................... 15 Safety Messages........................................................................ 15 General............................................................................ 15 Safety Alert Symbol................................................................ 16 Signal Words....................................................................... 16 General................................................................................ 16 Accidents.............................................................................. 16 Operator Information................................................................... 16 Operator Qualifications................................................................ 17 Operational Aids....................................................................... 18 Rated Capacity Limiter (RCL) Systems (If Equipped)................................. 18 Anti-Two-Blocking Device........................................................... 18 Working Area Limiter (If Equipped)................................................. 19 Crane Stability/Structural Strength.................................................... 19 Load Charts........................................................................ 20 Work Site.......................................................................... 20 Wind Forces........................................................................ 20 Lifting Operations................................................................. 21 Counterweight...................................................................... 22 Outrigger Lift Off................................................................. 22 Multiple Crane Lifts............................................................... 22 Pile Driving and Extracting............................................................ 23 Crane Equipment.................................................................... 23 Crane Inspection................................................................... 23 Electrocution Hazard................................................................... 23 Set-Up and Operation............................................................... 25 Electrocution Hazard Devices....................................................... 25 Electrical Contact................................................................. 26 Special Operating Conditions and Equipment......................................... 26 Personnel Handling..................................................................... 26 Environmental Protection............................................................... 27 Maintenance............................................................................ 27 Service and Repairs................................................................ 28 Lubrication........................................................................ 29 Tires.............................................................................. 29 Hoist Rope......................................................................... 29 Wire Rope.......................................................................... 29 Synthetic Hoist Rope............................................................... 30 Sheaves............................................................................ 31 Batteries.......................................................................... 31 Engine............................................................................. 31 Transporting the Crane................................................................. 32 Travel Operation....................................................................... 32 Work Practices......................................................................... 33 Personal Considerations............................................................ 33 Crane Access....................................................................... 33 Job Preparation.................................................................... 33 Working............................................................................ 34 Lifting............................................................................ 34 Hand Signals....................................................................... 35 Boom Extension......................................................................... 37 Parking and Securing................................................................... 37 Shut-Down.............................................................................. 37 Cold Weather Operation................................................................. 37 Temperature Effects on Hook Blocks..................................................... 38 Temperature Effects on Hydraulic Cylinders............................................. 38 Overload Inspection.................................................................... 39 Boom Inspection.................................................................... 41 Superstructure Inspection.......................................................... 43 Carrier Inspection................................................................. 45 SECTION 3...................................................................................... 47 Operating Controls and Procedures.......................................................... 47 Carrier Cab............................................................................ 47 Engine Controls and Indicators..................................................... 47 Gauge Cluster.................................................................. 47 Voltmeter.................................................................. 47 Engine Oil Pressure Gauge.................................................. 47 Water Temperature Gauge.................................................... 48 Fuel Quantity Gauge........................................................ 48 Engine Stop Indicator.......................................................... 48 Engine Warning Indicator....................................................... 48 Tachometer..................................................................... 48 Engine Brake Switches.......................................................... 48 Ignition Switch................................................................ 48 Throttle Pedal................................................................. 48 Engine Diagnostics Switches.................................................... 48 Engine Diagnostics/ Idle +/– Switch........................................ 48 Engine Diagnostics Test Switch............................................. 49 High Exhaust Temp Indicator.................................................... 49 Diesel Exhaust Fluid (DEF) Level Gauge......................................... 49 Regen Needed/Inhibit Indicator................................................. 49 Regen Initiate/Inhibit Switch.................................................. 49 Travel Controls and Indicators..................................................... 49 Dual Air Pressure Gauge........................................................ 49 Low Air Pressure Indicator..................................................... 49 Speedometer.................................................................... 49 Parking Brake Control.......................................................... 49 Park Brake On Indicator........................................................ 49 Cross-Axle Differential Locked Indicators...................................... 49 Cross-Axle Differential Lock Control........................................... 50 Inter-Axle Differential Lock Control........................................... 50 Inter-Axle DIfferential Lock Control Indicator................................. 50 Brake Pedal.................................................................... 50 Clutch Pedal................................................................... 50 Transmission Shift Lever....................................................... 50 Transmission Range Control Switch.............................................. 50 Transmission Deep Reduction Switch............................................. 50 Trailing Boom Trailer Emergency Brake Control (Optional)....................... 50 Suspension Control............................................................. 50 Suspension Deflated Indicator.................................................. 50 Swing Brake On Indicator (Optional)............................................ 53 Hydraulic Pump Engaged Indicator............................................... 53 Hydraulic Pump Switch.......................................................... 53 Malfunction Indicator Lamp..................................................... 54 Accessory Controls and Indicators.................................................. 54 High Beam Indicator............................................................ 54 Heater Air Temperature Control................................................. 54 Fan Switch..................................................................... 54 Air Conditioner Switch......................................................... 54 Windshield Wiper/Washer Switch................................................. 54 Headlights Switch.............................................................. 54 Beacon Light Switch (Optional)................................................. 54 Headlights Dimmer Switch....................................................... 54 Turn Signal Lever.............................................................. 54 Hazard Light Switch............................................................ 54 Left Turn Signal Indicator..................................................... 54 Right Turn Signal Indicator.................................................... 54 Steering Column Tilt/Telescope Lever........................................... 55 Horn Button.................................................................... 55 Fire Extinguisher.............................................................. 55 Cab Circulating Fan............................................................ 55 Seat Adjustment Lever.......................................................... 55 Seat Tilt Lever................................................................ 55 Tire Inflator Switch........................................................... 55 Tire Inflator On Indicator..................................................... 55 12 VDC Accessory Outlet........................................................ 55 Cab Dome Light................................................................. 55 Air Horn (Not Shown)........................................................... 55 Fuse and Relay Panel........................................................... 55 Additional Carrier Controls and Indicators......................................... 55 Outrigger Control Summary...................................................... 55 Outrigger Control Panel........................................................ 56 Outrigger Beam Selector Switch................................................. 56 Extend/Retract Switch.......................................................... 56 Center Front Jack Cylinder Switch.............................................. 56 Jack Cylinder Selector Switch.................................................. 56 Level Indicator................................................................ 56 Daytime Running Lights......................................................... 57 Superstructure Cab..................................................................... 57 Engine Controls and Indicators..................................................... 57 Hand Throttle Switch (Engine Increment/ Decrement Switch)...................... 57 Gauge Cluster.................................................................. 57 Voltmeter.................................................................. 57 Engine Oil Pressure Gauge.................................................. 57 Water Temperature Gauge.................................................... 57 Fuel Quantity Gauge........................................................ 57 Ignition Switch................................................................ 57 Tachometer..................................................................... 57 Hourmeter...................................................................... 58 Engine Stop Indicator.......................................................... 58 Foot Throttle Pedal............................................................ 58 Engine Warning Indicator....................................................... 58 Regeneration Exhaust/Inhibit Indicator......................................... 60 Crane Controls and Indicators...................................................... 60 Telescope or Auxiliary Hoist Control Lever..................................... 60 Swing Control Lever............................................................ 60 Boom Lift Control Lever........................................................ 60 Main Hoist Control Lever....................................................... 60 Swing Horn Switch.............................................................. 60 Telescope Control Pedal (Optional)............................................. 61 Main Hoist Speed Selector Switch............................................... 61 Auxiliary Hoist Speed Selector On/Off Switch (Optional)........................ 61 Regen Initiate/Inhibit Switch...................................................... 61 High Exhaust Temp Indicator........................................................ 61 Diesel Exhaust Fluid (DEF) Level Gauge............................................. 61 Malfunction Indicator Lamp......................................................... 61 Hydraulic Oil Temperature Lamp..................................................... 61 Hoist Rotation Indicators (HRI)................................................ 64 HRI Display.................................................................... 64 Crane Function Power Switch.................................................... 64 Hydraulic Boost Switch......................................................... 64 Outrigger Control Box.......................................................... 64 Front Jack Cylinder Overloaded Indicator....................................... 64 Bubble Level Indicator......................................................... 64 Swing Brake Control Switch..................................................... 64 Swing Brake Pedal.............................................................. 65 Pin Swing Lock Control (Pin Type).............................................. 65 Swing Lock Control (Positive Lock Type)........................................ 65 Accessory Controls and Indicators.................................................. 65 Panel Light Control............................................................ 65 Work Lights Switch............................................................. 65 Boom Lights Switch (Optional).................................................. 65 Cab Circulating Fan............................................................ 65 Cab Dome Light................................................................. 65 Fire Extinguisher.............................................................. 65 Windshield Wiper/Washer Switch................................................. 65 Skylight Wiper................................................................. 65 Heat Control Knob.............................................................. 65 Fan Switch..................................................................... 65 Air Conditioner Control Switch (Optional)...................................... 66 Beacon Light (Optional)........................................................ 66 12 VDC Accessory Outlet........................................................ 66 Fuse Panel..................................................................... 66 Operating Procedures................................................................... 67 Breaking in a New Carrier.......................................................... 67 Pre-Starting Checks................................................................ 67 Fuel Supply.................................................................... 67 Diesel Exhaust Fluid (DEF) Supply.............................................. 67 Engine Oil..................................................................... 67 Engine Coolant................................................................. 67 Batteries...................................................................... 67 Hydraulic Reservoir and Filter................................................. 67 Wire Rope...................................................................... 67 Hook Block and Headache Ball................................................... 67 Swingaway Extension............................................................ 67 Seats and Mirrors.............................................................. 68 Seat Belts..................................................................... 68 Seat Belt Maintenance...................................................... 68 Cleaning Seat Belt Webbing................................................. 68 Signal and Running Lights...................................................... 68 Service and Parking Brakes..................................................... 68 Tires.......................................................................... 68 Wheels......................................................................... 68 Safety Equipment............................................................... 68 Daily Lubrication.............................................................. 68 Cold Weather Operation............................................................. 68 Operation Below -40°C.......................................................... 68 Operation Below -40°F.......................................................... 68 Crane Warm-up Procedures....................................................... 68 Engine............................................................................. 69 Transmission....................................................................... 69 Hoist.............................................................................. 69 Swing Drive and Turntable Bearing.................................................. 69 Axles.............................................................................. 69 Hydraulic Oil System............................................................... 69 Engine Operation................................................................... 70 Start-Up Procedure............................................................. 70 Warm Engine................................................................ 70 Cold Engine................................................................ 71 Idling the Engine.............................................................. 71 Particulate Filter Maintenance at Idle — Unexpected Idle Speed Increase.... 71 Racing the Engine.............................................................. 71 Shutdown Procedure............................................................. 72 General Crane Operation............................................................ 72 Pump Drive..................................................................... 72 Control Lever Operation........................................................ 72 Preload Check.................................................................. 72 Using Your Load Chart.............................................................. 72 Proper Leveling of the Crane................................................... 73 Bubble Level Adjustment........................................................ 74 Crane Functions.................................................................... 74 Setting the Outriggers......................................................... 74 Outrigger Monitoring System (OMS) (Optional— Standard in North America).... 75 Engaging the Mid Extension Lock Pin........................................ 75 Stowing the Outriggers......................................................... 75 Stowing the Mid-Extend Lock Pin............................................ 75 Setting the Center Front Jack Cylinder......................................... 75 Stowing the Center Front Jack Cylinder......................................... 76 Swinging the Boom.............................................................. 76 Elevating and Lowering the Boom................................................ 76 Elevating the Boom......................................................... 76 Lowering the Boom.......................................................... 76 Telescoping the Boom........................................................... 76 Extending the Boom......................................................... 76 Retracting the Boom........................................................ 77 Telescope Control Pedal.................................................... 77 Lowering and Raising the Hoist Cable........................................... 77 Lowering the Cable......................................................... 77 Hoist Speed Range Selection................................................ 77 Operational Aids................................................................... 77 Rated Capacity Limiter (RCL) System............................................ 77 Control Lever Lockout System................................................... 78 Crane Travel Operation............................................................. 78 Active Restraints.............................................................. 78 Seat Belts................................................................. 78 Traveling - General............................................................ 79 Traveling with Boom Extension and/or Inserts Erected........................... 79 10.1 m (33 ft)/17.1 m (56 ft) Extension.................................... 79 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 20 ft (6.1 m) Insert.......... 79 33 ft (10.1 m) Extension Plus 40 ft (12.2 m) Insert........................ 80 Clutch Operation............................................................... 80 Shifting Gears................................................................. 81 Crane Transmission............................................................. 81 Initial Start-Up........................................................... 81 Upshifting................................................................. 82 Downshifting............................................................... 83 Shifting to Reverse........................................................ 83 Driving Tips............................................................... 83 Rear Tandem Inter-Axle/Cross-Axle Locks........................................ 84 Service/Parking Brakes......................................................... 84 Engine Braking................................................................. 84 Trailing Boom (Optional)............................................................... 85 Travel Configuration............................................................... 85 Stowing and Parking................................................................ 86 Crane Shutdown Procedures.......................................................... 87 Unattended Crane................................................................... 87 SECTION 4...................................................................................... 89 Set-up And Installation Procedures......................................................... 89 General................................................................................ 89 Installing Cable on the Hoist.......................................................... 89 Cable Reeving.......................................................................... 90 Dead-End Rigging/Wedge Sockets......................................................... 95 Installing Wedge and Socket........................................................ 95 Erecting and Stowing the Bi-Fold Boom Extension........................................ 98 Erecting........................................................................... 98 Stowing............................................................................105 Setting the Folding Swingaway Offset...............................................106 Erecting and Stowing the Bi-Fold Boom Extension Using the 20 ft (6.1 m) Insert.........107 Erecting...........................................................................107 Stowing............................................................................107 Removable Counterweight................................................................109 Mounting the Counterweight.........................................................109 Stowing the Counterweight..........................................................109 SECTION 5......................................................................................113 Lubrication................................................................................113 General................................................................................113 Environmental Protection...............................................................113 Arctic Conditions Below -9°C (15°F)....................................................113 All Weather Package & Lubricants.......................................................113 Arctic Conditions Down to -40°C (-40°F)............................................113 Standard Lubricants Package............................................................115 Lubrication Points.....................................................................115 Carrier Lubrication....................................................................117 Hydraulic Lubrication..................................................................122 Superstructure Lubrication.............................................................123 Boom, Boom Extension, and Boom Accessories Lubrication.................................124 Wire Rope Lubrication..................................................................126 SECTION 6......................................................................................129 Maintenance Checklist......................................................................129 General................................................................................129 Instructions...........................................................................129
Questions? Email us: [email protected]
S.V
