Grove Crane TMS870 Spare Parts Catalog Manual SN 220216 – PDF DOWNLOAD

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Grove Crane TMS870 Spare Parts Catalog Manual SN 220216 – PDF DOWNLOAD

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Grove Crane TMS870 Spare Parts Catalog Manual SN 220216 – PDF DOWNLOAD 

Language : English
Pages : 1491
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane TMS870 Spare Parts Catalog Manual SN 220216 – PDF DOWNLOAD 

1 2184900257 BOOM ASSEMBLY 7
6372005811 CYLINDER ASSEMBLY – 6″ TELESCOPE 17
(COMPLETE ASSEMBLY)
6372005265 CYLINDER ASSEMBLY – 5 1/2″ 21
TELESCOPE
7926003669 VALVE ASSEMBLY – 2 WAY 23
2184900260 ELECTRICAL INSTALLATION – 25
BOOM
6246003103 CABLE ASSEMBLY – BOOM 27
3 2184900042 SHEAVE INSTALLATION 29
6718001163 SHEAVE ASSEMBLY 31
5 2184900063 FOLD BOOM INSTALLATION 33
2184900062 BOOM ASSEMBLY – FOLD JIB 37
BOOM
2184900028 FLY ASSEMBLY – JIB BOOM EXTENSION 41
6718001163 SHEAVE ASSEMBLY 43
6718001163 SHEAVE ASSEMBLY 45
2184900057 MAST ASSEMBLY 47
6718001163 SHEAVE ASSEMBLY 49
2186900856 PIN ASSEMBLY – 51
BOOM EXTENSION
2184900115 PIN ASSEMBLY – 53
BOOM EXTENSION
2184900077 ALIGNMENT DEVICE 57
INSTALLATION
6 2184900220 CARRIER INSTALLATION – 61
BOOM EXTENSION
(WITH STINGER)
7 2184900074 STOP INSTALLATION – BOOM 65
EXTENSION
8 7826000641 SOCKET, 3/4” OPEN WEDGE 67
8 2188900564 NOSE INSTALLATION – 69
AUXILIARY BOOM
2188900565 NOSE ASSEMBLY – 71
AUXILIARY BOOM
6718001163 SHEAVE ASSEMBLY 73
9 7826000641 SOCKET, 3/4” OPEN WEDGE 75
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
12 2184900259 LINE INSTALLATION – GREASE 77
14 3486000212 WEIGHT AND CHAIN ASSEMBLY 79
(COMPLETE ASSEMBLY)
15 3486000527 LMI BOOM CONTROL KIT 83
9333103342 LENGTH SENSOR, LG221 85
9333102737 SLIPRING ASSEMBLY – 87
11 COND.
9333103343 LENGTH/ANGLE SENSOR, 89
LWG221
9333102737 SLIPRING ASSEMBLY – 91
11 COND.
9333103197 BOX ASSEMBLY – JUNCTION 93
80MM X 75MM
9333103198 BOX ASSEMBLY – JUNCTION 95
80MM X 75MM
9333103199 BOX ASSEMBLY – JUNCTION 97
120MM X 122MM
16 3486000212 WEIGHT AND CHAIN ASSEMBLY 99
(COMPLETE ASSEMBLY)
17 6978003995 KIT INSTALLATION 101
18 3486000488 BOOM EXTENSION BASE KIT 103
9333102633 FLAG ASSEMBLY – A2B 105
RETAINER
(COMPLETE ASSEMBLY)
9333102766 JUNCTION BOX ASSEMBLY – 107
PG11 & 2-PIN RECEPT.
80MM X 75MM, PG11 + 2-PIN
RECPT.
9333102996 BOX ASSEMBLY – JUNCTION 109
9333102765 CONNECTOR ASSEMBLY 111
DUMMY PLUG, 2-PIN
19 6978003995 KIT INSTALLATION 113
21 6978003982 A2B SYSTEM KIT 115
INSTALLATION
22 6978003983 LMI BOOM CONTROL KIT 117
INSTALLATION
24 3486000493 AUX BOOM NOSE / BOOM EXT. 119
NOSE KIT, RT865BXL
9333102768 JUNCTION BOX ASSEMBLY – 121
80MM X 75MM, PG9 + 2-PIN
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
25 3486000493 AUX BOOM NOSE / BOOM EXT. 123
NOSE KIT, RT865BXL
9333102768 JUNCTION BOX ASSEMBLY – 125
80MM X 75MM, PG9 + 2-PIN
26 6978003984 KIT INSTALLATION – BOOM 127
EXTENSION BASE
36 3486000561 LMI SYSTEM KIT 131
9333102975 CENTRAL UNIT, BOOM CONTROL 137
SYSTEM
9333103278 CONSOLE ASSEMBLY – 141
VERTICAL, GRAPHIC
9333103070 CABLE ASSY, 10 X 0.5 SS X 143
11′ W/ 14 PIN PLUG
9333102977 CABLE ASSEMBLY 145
9333102978 CABLE ASSEMBLY 147
9333103015 CABLE ASSY, 10 X .5 SS X 1 149
4′ W/ 14 SOC.
86 3486000294 LIGHTBAR INSTALLATION 151
LMI
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE
1 2186200776 TURNTABLE AND DRIVE 155
INSTALLATION
6176003485 BOX ASSEMBLY – SWING 157
6176003467 SWING BOX AND BRAKE ASSEMBLY 159
6188000707 BRAKE ASSEMBLY – SWING 163
7632000840 MOTOR ASSEMBLY – HYDRAULIC 165
2186200779 TURNTABLE SECTION 167
2186200787 STUD INSTALLATION – 169
TURNTABLE
2186200739 LOCK ASSEMBLY – SWING 171
2 2186200619 LUBRICATION INSTALLATION – 173
TURNTABLE BEARING
3 2186200662 CYLINDER INSTALLATION – 175
12” LIFT
6372005738 CYLINDER ASSEMBLY – 12″ 177
LIFT
7926003679 VALVE ASSEMBLY – HOLDING 181
(COMPLETE ASSEMBLY)
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
4 2184200001 PIVOT SHAFT INSTALLATION 183
5 6974002249 HOIST INSTALLATION – MAIN 185
AND AUXILIARY
(HO30G-26G)
6974100085 HO30G-26G CPLT W/SSGL-5 LUBE 187
6974100062 HOIST ASSEMBLY 189
6974002135 GROUP ASSEMBLY – 191
RIGHT HAND
6974002243 GROUP ASSEMBLY – LEFT HAND 195
6974001839 GROUP ASSEMBLY – CENTER 199
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 201
(COMPLETE ASSEMBLY)
6188000737 BRAKE ASSEMBLY 205
6872001546 ROTATION SENSOR ASSEMBLY 207
6974002043 VALVES AND PLUMBING 211
INSTALLATION – HOIST
7926003643 VALVE ASSEMBLY – 215
HOIST CONTROL
6974100082 30G-26G FLWR 219
6059001027 KICKER INSTALLATION 223
6974100085 HO30G-26G CPLT W/SSGL-5 LUBE 225
6974100062 HOIST ASSEMBLY 227
6974002135 GROUP ASSEMBLY – 229
RIGHT HAND
6974002243 GROUP ASSEMBLY – LEFT HAND 233
6974001839 GROUP ASSEMBLY – CENTER 237
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 239
(COMPLETE ASSEMBLY)
6188000737 BRAKE ASSEMBLY 243
6872001546 ROTATION SENSOR ASSEMBLY 245
6974002043 VALVES AND PLUMBING 249
INSTALLATION – HOIST
7926003643 VALVE ASSEMBLY – 253
HOIST CONTROL
6974100082 30G-26G FLWR 257
6059001027 KICKER INSTALLATION 261
6 6974002141 SENSOR INSTALLATION – 265
HOIST ROTATION
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
6872001546 ROTATION SENSOR ASSEMBLY 267
6512003024 HARNESS ASSEMBLY – 269
ROTATION SENSOR
7 6974002141 SENSOR INSTALLATION – 273
HOIST ROTATION
6872001546 ROTATION SENSOR ASSEMBLY 275
6512003024 HARNESS ASSEMBLY – 277
ROTATION SENSOR
12 6974001656 MIRROR INSTALLATION – 279
HOIST
13 6974001656 MIRROR INSTALLATION – 281
HOIST
16 2186200780 COVER INSTALLATION – 287
CONTROL VALVE
18 2186200693 LOCK INSTALLATION – SWING 289
– 360 DEGREE
19 2186200811 PIN INSTALLATION – 291
TURNTABLE LOCK
20 6364002699 SWIVEL INSTALLATION – 295
ELECTRIC/WATER/HYDRAULIC
6364002700 SWIVEL ASSEMBLY – 297
ELECTRIC/WATER/HYDRAULIC
6364002701 SWIVEL ASSEMBLY – 6 PORT HYDRAULIC 299
(COMPLETE ASSEMBLY)
6364002720 SWIVEL ASSEMBLY – 2 PORT WATER 301
(COMPLETE ASSEMBLY)
7753001531 SLIP RING ASSEMBLY – 35 303
CONDUCTOR
21 2188100561 BEARING BOLT INSTALLATION 307
24 2186600916 VALVE INSTALLATION – 311
HYDRAULIC
7926003831 VALVE ASSEMBLY – TWO 315
SECTION
7926003678 VALVE ASSEMBLY – TWO 319
SECTION
7926003719 VALVE ASSEMBLY – TWO 327
SECTION
7926003442 VALVE ASSEMBLY – 5 SECTION 331
CONTROL
25 2186600760 HYDRAULIC LINES 335
INSTALLATION
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
26 2186600793 HYDRAULIC LINES 339
INSTALLATION
27 2186600900 HYDRAULIC LINES INSTALLATION – 345
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 351
CHECK
(COMPLETE ASSEMBLY)
7926003285 VALVE ASSEMBLY – THERMAL 353
COOLER CONTROL
28 2186600764 HYDRAULIC LINES 355
INSTALLATION – SWING
29 2186600765 HYDRAULIC LINES 359
INSTALLATION – LIFT
30 2186600763 HYDRAULIC LINES 363
INSTALLATION – HOIST
31 2186600897 HYDRAULIC LINES 367
INSTALLATION – TELESCOPE
32 2186600768 COOLER INSTALLATION – 371
HYDRAULIC OIL
7726000720 COOLER ASSEMBLY – OIL 373
(COMPLETE ASSEMBLY)
40 2186200754 COVER INSTALLATION 375
74 2186600845 LINES INSTALLATION – LIFT 379
HYDRAULIC
75 2186600846 LINES INSTALLATION – SWING 383
AND SWING BRAKE HYDRAULIC
76 2186600849 LINES INSTALLATION – 387
SUPPLY, PRESSURE AND RETURN
77 2186600772 HYDRAULIC LINES 389
INSTALLATION – TELESCOPE
78 2186600847 LINES INSTALLATION – HOIST 393
HYDRAULIC
79 2186600848 LINES INSTALLATION – HOIST 397
AND TELESCOPE HYDRAULIC
SUPERSTRUCTURE CAB
22 6978004111 ELECTRICAL SYSTEM 405
INSTALLATION
6512002917 HARNESS ASSEMBLY – 409
SUPERSTRUCTURE
37 6978004176 KIT INSTALLATION – LMI 413
SYSTEM
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
51 6245001174 CAB INSTALLATION 415
6245001655 CAB ASSEMBLY 427
6245001653 CAB SECTION 433
7498000897 WINDOW ASSEMBLY – REAR 435
(COMPLETE ASSEMBLY)
7498000898 WINDOW ASSEMBLY – RIGHT HAND 437
7498000917 SKYLIGHT ASSEMBLY – 441
SLIDING
7576001074 MOTOR ASSEMBLY – WIPER 443
24 VOLT
7683000617 CONTROL ASSEMBLY – 445
ELECTRONIC THROTTLE
6392000694 DOOR ASSEMBLY 449
6512002388 HARNESS ASSEMBLY – WIPER 453
52 6245001320 INSTRUMENTS AND LIGHTS 457
INSTALLATION
6245001321 PANEL ASSEMBLY – SWITCH 459
6978004000 HARNESS INSTALLATION – 461
SWITCH PANEL
6512002440 HARNESS ASSEMBLY – SWITCH 465
PANEL
6245001192 PANEL ASSEMBLY – FRONT 467
CONSOLE
7486002803 GAUGE CLUSTER – 24V 469
6557000652 POTENTIOMETER – MODIFIED 471
6978003923 HARNESS INSTALLATION – 473
FRONT CONSOLE
6512002354 HARNESS ASSEMBLY – FRONT CONSOLE 475
(COMPLETE ASSEMBLY)
6512002355 HARNESS ASSEMBLY – FRONT 477
CONSOLE
53 6632000836 WINDSHIELD WASHER 481
INSTALLATION
54 6511001219 HANDLE INSTALLATION – 483
CONTROL
55 6348000677 EXTINGUISHER INSTALLATION – FIRE 485
56 6425000624 FAN INSTALLATION – 487
CAB CIRCULATING
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
7425000658 FAN ASSEMBLY – 24 VOLT CAB 489
(COMPLETE ASSEMBLY)
57 2186200694 LEVER INSTALLATION 491
7683000610 PEDAL ASSEMBLY – FOOT 493
(COMPLETE ASSEMBLY)
58 6001001772 ACOUSTICAL INSTALLATION 497
59 6798000853 CONTROL SEAT INSTALLATION 499
6798000897 SEAT ASSEMBLY – SINGLE 503
AXIS CONTROL
7926003235 CONTROLLER ASSEMBLY – 507
SINGLE AXIS
(COMPLETE ASSEMBLY)
6512002336 HARNESS ASSEMBLY – LEFT 511
HAND SEAT ARM
6512002337 HARNESS ASSEMBLY – RIGHT HAND ARMREST 513
(COMPLETE ASSEMBLY)
SK970809 ARMREST ASSEMBLY – MODIFIED 517
60 6683000616 PEDAL INSTALLATION – 519
SWING BRAKE
7683000615 CONTROL ASSEMBLY – 521
HYDRAULIC THROTTLE
61 6975000526 WIPER/WASHER INSTALLATION – 527
SKYLIGHT
62 6515000805 HEATER INSTALLATION – HOT 535
WATER
7515000849 HEATER ASSEMBLY – 539
HOT WATER
63 6581001182 FLASHING LIGHTS 541
INSTALLATION
67 6942000524 SCREEN INSTALLATION – SUN 543
68 6245001236 BOTTOM COVER INSTALLATION 547
69 6683000603 PEDAL INSTALLATION – 549
BOOM/TELESCOPE
7352990194 ROCKER PEDAL – SINGLE FUNCTION 551
71 6001001770 MAT INSTALLATION – FLOOR 553
72 6978003999 ELECTRICAL SYSTEM 557
INSTALLATION
6512002439 HARNESS ASSEMBLY – 567
SUPERSTRUCTURE CAB
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
6679002790 PANEL ASSEMBLY-POWER 571
6512002358 HARNESS ASSEMBLY – POWER 575
6750000745 RELAY ASSEMBLY 577
6246003157 CABLE ASSEMBLY – FOOT 579
PEDAL
73 6245001260 CONTROLLER INSTALLATION – 581
OUTRIGGER
6176002677 CONTROLLER ASSEMBLY – 583
OUTRIGGER HAND
6246003053 CABLE ASSEMBLY 585
LOWERWORKS/CARRIER
1 2186101055 FRAME SECTION – CARRIER 587
2 2186500557 AXLE INSTALLATION – FRONT 591
2186500558 AXLE ASSEMBLY – FRONT 595
2186500550 AXLE ASSEMBLY – FRONT 597
2186500550 AXLE ASSEMBLY – FRONT 599
2186500550 AXLE ASSEMBLY – FRONT 603
2186500550 AXLE ASSEMBLY – FRONT 605
2186500550 AXLE ASSEMBLY – FRONT 607
2186500550 AXLE ASSEMBLY – FRONT 609
7768002388 ARM ASSEMBLY – TORQUE 611
2186500559 AXLE ASSEMBLY – REAR FRONT 613
2186500550 AXLE ASSEMBLY – FRONT 615
2186500550 AXLE ASSEMBLY – FRONT 617
2186500550 AXLE ASSEMBLY – FRONT 621
2186500550 AXLE ASSEMBLY – FRONT 623
2186500550 AXLE ASSEMBLY – FRONT 625
2186500550 AXLE ASSEMBLY – FRONT 627
7033000984 ARM ASSEMBLY – TORQUE 629
7490000647 GEAR ASSEMBLY – POWER STEERING 631
7601000940 LINK ASSEMBLY – DRAG 635
7601000944 LINK ASSEMBLY – DRAG 637
7601000937 LINK ASSEMBLY – DRAG 639
7372004536 CYLINDER ASSEMBLY – 2″ 641
STEER
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
3 2186700593 AXLE INSTALLATION – REAR 643
2186700596 AXLE ASSEMBLY – REAR 647
7049002005 AXLE ASSEMBLY – FRONT REAR 651
7049002005 SINGLE SPEED REDUCTION GROUP 655
7049002005 DIFF. LOCK ASSY. GROUP 663
7049002005 AXLE HOUSING & SHAFT GROUP 665
7049002005 FR REAR AXLE W/ DIFF LOCK (EAT 667
7188000735 CHAMBER ASSEMBLY – BRAKE 671
7049002005 BRAKE ASSY. GROUP L.H. 673
7188000735 CHAMBER ASSEMBLY – BRAKE 677
7049002005 BRAKE ASSY. GROUP R.H. 679
7049002005 MOUNTING HARWARE GROUP 681
7970002932 HUB AND DRUM ASSEMBLY – 683
REAR
7049002009 AXLE ASSEMBLY – REAR REAR 685
WITH DIFFERENTIAL LOCK
7049002009 AXLE ASSEMBLY – REAR REAR 687
WITH DIFFERENTIAL LOCK
SINGLE REDUCTION
7049002009 AXLE ASSEMBLY – REAR REAR 691
WITH DIFFERENTIAL LOCK
AXLE HOUSING AND SHAFT
7049002009 AXLE ASSEMBLY – REAR REAR 693
WITH DIFFERENTIAL LOCK
LEFT HAND BRAKE ASSEMBLY
7188000735 CHAMBER ASSEMBLY – BRAKE 697
7049002009 AXLE ASSEMBLY – REAR REAR 699
WITH DIFFERENTIAL LOCK
RIGHT HAND BRAKE ASSEMBLY
7188000735 CHAMBER ASSEMBLY – BRAKE 703
7049002009 AXLE ASSEMBLY – REAR REAR 705
WITH DIFFERENTIAL LOCK
MOUNTING HARDWARE
7049002009 AXLE ASSEMBLY – REAR REAR 707
WITH DIFFERENTIAL LOCK
HUB AND DRUM ASSEMBLY
7970002932 HUB AND DRUM ASSEMBLY – 709
REAR
7067000546 BEAM ASSEMBLY – EQUALIZER 711
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
7576001498 LOOSE HARDWARE 713
7364002747 DRIVE LINE ASSEMBLY 715
4 2186800994 DRIVE LINE INSTALLATION – 717
EATON AXLES
7364002697 DRIVE LINE ASSEMBLY 719
7364002698 DRIVE LINE ASSEMBLY 721
5 2186100935 FENDER AND DECKING 727
INSTALLATION
2186100825 FENDER ASSEMBLY – RIGHT HAND 731
CENTER
2186100826 FENDER ASSEMBLY – LEFT HAND 733
FRONT
6 2186100821 MUD FLAP INSTALLATION 737
7 2186101020 SLING BOX INSTALLATION 739
2186101021 SLING BOX ASSEMBLY 743
8 2186100969 BEAM INSTALLATION – 749
OUTRIGGER
2186100968 BEAM ASSEMBLY – OUTRIGGER 755
6372005174 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 759
(COMPLETE ASSEMBLY)
6372005643 CYLINDER ASSEMBLY-5 1/2″ OUTRIGGER JACK 761
(COMPLETE ASSEMBLY)
9 2186100903 STOWAGE INSTALLATION – 763
OUTRIGGER FLOAT
10 2186100967 JACK INSTALLATION – 765
FIFTH OUTRIGGER
6372005642 CYLINDER ASSEMBLY-3 1/2″ OUTRIGGER JACK 767
(COMPLETE ASSEMBLY)
11 6458000029 FLOAT ASSEMBLY – OUTRIGGER 769
12 2186801122 HOOD INSTALLATION – 773
ENGINE
2186801119 HOOD ASSEMBLY – ENGINE 777
13 2186801121 WEATHERSTRIP INSTALLATION 781
– ENGINE HOOD
14 2186101018 REST INSTALLATION – BOOM 783
15 2186100942 ACCESS LADDER INSTALLATION 785
16 2186300518 EXTERIOR LIGHTS AND HORN 789
INSTALLATION – CARRIER
XI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
2186100890 HARNESS INSTALLATION – 793
LIGHT BRACKET
6512002413 HARNESS ASSEMBLY – 795
LIGHT BRACKET
17 2186200785 COUNTERWEIGHT INSTALLATION 799
– 1800 LBS.
6372005865 CYLINDER ASSEMBLY – 3 1/2″ CWT REMOVAL 801
(COMPLETE ASSEMBLY)
2186200794 ELECTRICAL BOX 803
INSTALLATION
6176003117 BOX ASSEMBLY – 805
COUNTERWEIGHT REMOVAL
7872800045 CONTROL ASSEMBLY 807
17 2186300515 BACK-UP ALARM INSTALLATION 809
6025000796 ALARM INSTALLATION – 811
BACK-UP
(NOT AVAILABLE AS ASSEMBLY)
18 2186300516 MIRROR INSTALLATION – 817
REAR VIEW
7628000035 HEAD AND LOOP ASSEMBLY – 819
MIRROR
19 2186800936 BATTERY BOX INSTALLATION 821
20 2186101004 AIR TANKS AND VALVE 825
INSTALLATION
7515000828 DRYER ASSEMBLY – AIR 829
(24 VOLT)
7926000608 VALVE ASSEMBLY – 831
SPRING BRAKE
7926990445 VALVE ASSEMBLY – SUPPLY DUMP 833
(COMPLETE ASSEMBLY)
21 2186101051 HYDRAULIC TANK 837
INSTALLATION
2186101052 HYDRAULIC RESERVOIR ASSEMBLY 839
7437000797 FILTER ASSEMBLY 841
7258001526 COVER ASSEMBLY – 843
INSPECTION MANHOLE
22 2186600937 VALVE INSTALLATION – 847
HYDRAULIC
7926003438 VALVE ASSEMBLY – OUTRIGGER 853
/ REAR STEER
XII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
7926002066 VALVE ASSEMBLY – FLOW 859
DIVIDER
23 2186100819 CONTROL BOX INSTALLATION – 863
OUTRIGGER
6176003184 CONTROL BOX ASSEMBLY – 865
OUTRIGGER
6246003086 CABLE ASSEMBLY – LEFT HAND 867
OUTRIGGER CONTROL
6176003183 CONTROL BOX ASSEMBLY – 869
OUTRIGGER
6246003087 CABLE ASSEMBLY – RIGHT 871
HAND OUTRIGGER CONTROL
24 2186100759 FUEL TANK INSTALLATION 873
25 2186600799 HYDRAULIC LINES 879
INSTALLATION
26 2186600922 HYDRAULIC LINES 887
INSTALLATION – OUTRIGGER
27 2186600796 HYDRAULIC LINES 891
INSTALLATION – STEER
29 6978004544 ELECTRICAL SYSTEM INSTALLATION 897
6512003035 HARNESS ASSEMBLY – CARRIER 903
6176002944 BOX ASSEMBLY – JUNCTION 907
31 6970002924 TIRE AND WHEEL 909
INSTALLATION
6970002925 TIRE AND WHEEL ASSEMBLY – 911
GOODYEAR 445/65 R22.5
32 6418000576 TIRE AND WHEEL 913
INSTALLATION – ALUMINUM
6970002928 TIRE AND WHEEL ASSEMBLY 915
( GOODYEAR )
33 6576001178 TIRE INFLATION KIT 917
34 2186600873 AIR LINES INSTALLATION – 923
CARRIER
38 2186100915 STOWAGE INSTALLATION – 931
HEADACHE BALL
40 2186801168 LINES INSTALLATION – HEATER 935
– SUPERSTRUCTURE
42 2186900864 BOOM INSTALLATION – 939
TRAILING (WITHOUT DOLLY)
XIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
51 2186801158 ENGINE INSTALLATION – 941
(FOR REFERENCE ONLY)
2186801159 ENGINE ASSEMBLY 945
7904000773 TRANSMISSION ASSEMBLY 951
7904000773 TRANSMISSION ASSEMBLY 953
VALVE ASSEMBLY
7904000773 TRANSMISSION ASSEMBLY 955
HOSES AND CONNECTIONS
7904000773 TRANSMISSION ASSEMBLY 957
SLAVE VALVE
7904000773 TRANSMISSION ASSEMBLY 959
AIR FILTER/REGULATOR
7904000773 TRANSMISSION ASSEMBLY 961
SHIFT BAR HOUSING
7904000773 TRANSMISSION ASSEMBLY 965
CASE ASSEMBLY
FRONT
7904000773 TRANSMISSION ASSEMBLY 969
MAINSHAFT ASSEMBLY
7904000773 TRANSMISSION ASSEMBLY 971
COUNTERSHAFT ASSEMBLY
7904000773 TRANSMISSION ASSEMBLY 973
INPUT SHAFT AND DRIVE GEAR
7904000773 TRANSMISSION ASSEMBLY 975
INTEGRAL PUMP
7904000773 TRANSMISSION ASSEMBLY 977
REVERSE IDLER
7904000773 TRANSMISSION ASSEMBLY 979
AUXILIARY CASE ASSEMBLY
7904000773 TRANSMISSION ASSEMBLY 981
MAINSHAFT
7904000773 TRANSMISSION ASSEMBLY 983
COUNTERSHAFT
7904000773 TRANSMISSION ASSEMBLY 985
AUXILIARY DRIVE GEAR
7904000773 TRANSMISSION ASSEMBLY 987
RANGE CYLINDER
7352000949 SLAVE UNIT ASSEMBLY 989
(COMPLETE ASSEMBLY)
7352000949 SLAVE UNIT ASSEMBLY 991
XIV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
7352000949 SLAVE UNIT ASSEMBLY 993
2186800920 PUMP INSTALLATION 997
7722000985 PUMP ASSEMBLY – GEAR 1001
7722000967 DRIVE ASSEMBLY – PUMP 1005
( WITH DISCONNECT )
(COMPLETE ASSEMBLY)
7810100001 DRIVE LINE ASSEMBLY 1009
(COMPLETE ASSEMBLY)
2186801195 FAN DRIVE INSTALLATION 1011
2197801174 CLUTCH INSTALLATION 1013
(NOT AVAILABLE AS ASSEMBLY)
7576000075 CLUTCH RELEASE ASSEMBLY 1015
6978004132 ELECTRICAL SYSTEMS 1019
INSTALLATION – ENGINE
6512003106 HARNESS ASSEMBLY – ENGINE 1021
6512002572 HARNESS ASSEMBLY – 1025
ECM POWER
6512002571 HARNESS ASSEMBLY – 1027
ENGINE
6512002344 HARNESS ASSEMBLY – 1031
COOLANT LEVEL SWITCH
7722000976 PUMP ASSEMBLY – 2 SECTION GEAR 1035
WITH PRIORITY FLOW DIVIDER SET
(COMPLETE ASSEMBLY)
2186801156 ENGINE COMPONENTS 1041
2186801155 SOLENOID ASSEMBLY – 1045
FAN CLUTCH
(COMPLETE ASSEMBLY)
7926003827 VALVE ASSEMBLY – 1047
SOLENOID, FAN CLUTCH
52 2186800949 QUICK START INSTALLATION 1049
53 2186801032 EXHAUST INSTALLATION – AIR 1051
CLEANER AND
7304000639 CLEANER ASSEMBLY – AIR 1055
(COMPLETE ASSEMBLY)
55 2186801186 RADIATOR AND CHARGE AIR 1057
COOLER INSTALLATION
2186801187 RADIATOR AND CHARGE AIR 1059
COOLER ASSEMBLY
XV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
56 2186800935 BATTERY INSTALLATION 1063
57 2186800950 HEATER INSTALLATION – 1067
ENGINE BLOCK
59 2186801016 COOLER INSTALLATION – 1069
TRANSMISSION OIL
7576001743 MOUNTING KIT – OIL COOLER 1071
69 2186801002 ROD INSTALLATION – CLUTCH 1075
CARRIER/FRAME CAB
54 2186800946 TRANSMISSION SHIFT 1079
INSTALLATION
6352000890 MASTER CONTROL UNIT 1081
MODIFICATION
58 2186801102 CONVERTER INSTALLATION – 1083
24V – 12V
66 6245001768 CAB INSTALLATION 1087
6245001769 CAB ASSEMBLY 1093
6245001776 CAB SECTION 1101
7934000013 VENTILATOR ASSEMBLY 1103
(COMPLETE ASSEMBLY)
7926000599 VALVE ASSEMBLY – DUAL BRAKE 1105
(COMPLETE ASSEMBLY)
7498000904 WINDOW ASSEMBLY – RIGHT HAND 1109
(COMPLETE ASSEMBLY)
7498000897 WINDOW ASSEMBLY – REAR 1111
(COMPLETE ASSEMBLY)
6392000696 DOOR ASSEMBLY – MANUAL CAB 1113
7683000621 PEDAL ASSEMBLY – SUSPENDED 1117
ELECTRONIC
7326000540 COLUMN ASSEMBLY – STEERING 1123
(COMPLETE ASSEMBLY)
7576001074 MOTOR ASSEMBLY – WIPER 1127
24 VOLT
6872001266 SWITCH ASSEMBLY 1129
(COMPLETE ASSEMBLY)
7172000006 BOOT, RUBBER CONTROL ROD NO DWG
6512002388 HARNESS ASSEMBLY – WIPER 1131
67 6679003165 CONSOLE INSTALLATION – 1133
FRONT
6245001682 CONSOLE ASSEMBLY – CARRIER 1137
FRONT
XVI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
68 6001001786 ACOUSTICAL INSTALLATION – 1143
CARRIER CAB
70 6025000778 AIR HORN INSTALLATION 1145
2186600801 AIR LINES INSTALLATION – 1147
AIR HORN
71 6425000640 FAN INSTALLATION – 1149
CAB CIRCULATING
7425000658 FAN ASSEMBLY – 24 VOLT CAB 1151
(COMPLETE ASSEMBLY)
73 2186400608 WINDOW INSTALLATION – 1153
ELECTRIC POWER
7576001212 LIFT ASSEMBLY – ELECTRIC 1155
74 2186600966 AIR LINES INSTALLATION – 1157
CONSOLE
75 2186600788 AIR LINE INSTALLATION – 1159
CAB
76 6978004548 ELECTRICAL SYSTEM INSTALLATION 1163
6512003038 HARNESS ASSEMBLY – CAB CARRIER 1165
6679002791 RELAY PANEL ASSEMBLY 1169
6512002360 HARNESS ASSEMBLY – RELAY 1171
PANEL
77 6001002019 MAT INSTALLATION – FLOOR 1173
SK980335 FLOOR MAT INSTALLATION – 1175
MODIFICATION
78 6348000679 EXTINGUISHER INSTALLATION – FIRE 1177
79 6798001027 SEAT AND BELT INSTALLATION 1179
7798100000 SEAT ASSEMBLY 1183
80 6632000846 WINDSHIELD WASHER 1187
INSTALLATION
81 6515000871 HEATER AND DEFROSTER 1191
INSTALLATION
7515000849 HEATER ASSEMBLY – 1195
HOT WATER
83 6245001389 ENGINE BRAKE SWITCHES 1197
INSTALLATION
85 6245001567 COVER INSTALLATION – BOTTOM 1199
86 6581001212 LIGHT INSTALLATION – 1201
INTERIOR DOME
XVII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Mar 25, 2014 Rev:
Model Number
TMS870
Serial Number
220216
Item Part Description Page
6581001213 LIGHT ASSEMBLY – DOME 1203
(COMPLETE ASSEMBLY)
LOOSE SHIP ITEMS
10 6780000010 ROPE, MANILA
SPECS/SCHEMATICS
4 6294011488 HYDRAULIC SCHEMATIC
7 6294011640 AIR SYSTEM SCHEMATIC
9 6294014020 ELECTRICAL SCHEMATIC
23 6294012360 WIRING SCHEMATIC
30 6294014021 WIRING SCHEMATIC
DECALS
0 TMS870 DECAL MISCELLANEOUS DECALS 1205
1 6376011926 DECAL INSTALLATION -TMS/TTS870 1211
38 3486000226 DECAL INSTALLATION – ENGLISH 1217
LMI
XVIII

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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