Grove Crane TTS870 Spare Parts Manual SN 220328 – PDF DOWNLOAD

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Grove Crane TTS870 Spare Parts Manual SN 220328 – PDF DOWNLOAD

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Grove Crane TTS870 Spare Parts Manual SN 220328 – PDF DOWNLOAD

Language : English
Pages : 1567
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane TTS870 Spare Parts Manual SN 220328 – PDF DOWNLOAD

1 2184900257 BOOM ASSEMBLY 7
6372005811 CYLINDER ASSEMBLY – 6″ TELESCOPE 17
(COMPLETE ASSEMBLY)
6372005265 CYLINDER ASSEMBLY – 5 1/2″ 21
TELESCOPE
7926003669 VALVE ASSEMBLY – 2 WAY 23
2184900260 ELECTRICAL INSTALLATION – 25
BOOM
6246003103 CABLE ASSEMBLY – BOOM 27
3 2184900042 SHEAVE INSTALLATION 29
6718001163 SHEAVE ASSEMBLY 31
5 2184900063 FOLD BOOM INSTALLATION 33
2184900062 BOOM ASSEMBLY – FOLD JIB 37
BOOM
2184900028 FLY ASSEMBLY – JIB BOOM EXTENSION 41
6718001163 SHEAVE ASSEMBLY 43
6718001163 SHEAVE ASSEMBLY 45
2184900057 MAST ASSEMBLY 47
6718001163 SHEAVE ASSEMBLY 49
2186900856 PIN ASSEMBLY – 51
BOOM EXTENSION
2184900115 PIN ASSEMBLY – 53
BOOM EXTENSION
2184900077 ALIGNMENT DEVICE 57
INSTALLATION
6 2184900220 CARRIER INSTALLATION – 61
BOOM EXTENSION
(WITH STINGER)
7 2184900074 STOP INSTALLATION – BOOM 65
EXTENSION
8 7826000641 SOCKET, 3/4” OPEN WEDGE 67
8 2188900564 NOSE INSTALLATION – 69
AUXILIARY BOOM
2188900565 NOSE ASSEMBLY – 71
AUXILIARY BOOM
6718001163 SHEAVE ASSEMBLY 73
9 7826000641 SOCKET, 3/4” OPEN WEDGE 75
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
9 6053000015 BALL ASSEMBLY – 500# HEADACHE 77
12 2184900259 LINE INSTALLATION – GREASE 79
14 3486000212 WEIGHT AND CHAIN ASSEMBLY 81
(COMPLETE ASSEMBLY)
15 3486000527 LMI BOOM CONTROL KIT 85
9333103342 LENGTH SENSOR, LG221 87
9333102737 SLIPRING ASSEMBLY – 89
11 COND.
9333103343 LENGTH/ANGLE SENSOR, 91
LWG221
9333102737 SLIPRING ASSEMBLY – 93
11 COND.
9333103197 BOX ASSEMBLY – JUNCTION 95
80MM X 75MM
9333103198 BOX ASSEMBLY – JUNCTION 97
80MM X 75MM
9333103199 BOX ASSEMBLY – JUNCTION 99
120MM X 122MM
16 3486000212 WEIGHT AND CHAIN ASSEMBLY 101
(COMPLETE ASSEMBLY)
17 6978003995 KIT INSTALLATION 103
18 3486000488 BOOM EXTENSION BASE KIT 105
9333102633 FLAG ASSEMBLY – A2B 107
RETAINER
(COMPLETE ASSEMBLY)
9333102766 JUNCTION BOX ASSEMBLY – 109
PG11 & 2-PIN RECEPT.
80MM X 75MM, PG11 + 2-PIN
RECPT.
9333102996 BOX ASSEMBLY – JUNCTION 111
9333102765 CONNECTOR ASSEMBLY 113
DUMMY PLUG, 2-PIN
19 6978003995 KIT INSTALLATION 115
21 6978003982 A2B SYSTEM KIT 117
INSTALLATION
22 6978003983 LMI BOOM CONTROL KIT 119
INSTALLATION
24 3486000493 AUX BOOM NOSE / BOOM EXT. 121
NOSE KIT, RT865BXL
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
9333102768 JUNCTION BOX ASSEMBLY – 123
80MM X 75MM, PG9 + 2-PIN
25 3486000493 AUX BOOM NOSE / BOOM EXT. 125
NOSE KIT, RT865BXL
9333102768 JUNCTION BOX ASSEMBLY – 127
80MM X 75MM, PG9 + 2-PIN
26 6978003984 KIT INSTALLATION – BOOM 129
EXTENSION BASE
28 6086002197 HOOK BLOCK ASSEMBLY – 70 TON 131
6718001170 SHEAVE ASSEMBLY – COMPLETE 135
36 3486000561 LMI SYSTEM KIT 139
9333102975 CENTRAL UNIT, BOOM CONTROL 145
SYSTEM
9333103278 CONSOLE ASSEMBLY – 149
VERTICAL, GRAPHIC
9333103070 CABLE ASSY, 10 X 0.5 SS X 151
11′ W/ 14 PIN PLUG
9333102977 CABLE ASSEMBLY 153
9333102978 CABLE ASSEMBLY 155
9333103015 CABLE ASSY, 10 X .5 SS X 1 157
4′ W/ 14 SOC.
86 3486000294 LIGHTBAR INSTALLATION 159
LMI
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE
1 2186200776 TURNTABLE AND DRIVE 163
INSTALLATION
6176003485 BOX ASSEMBLY – SWING 165
6176003467 SWING BOX AND BRAKE ASSEMBLY 167
6188000707 BRAKE ASSEMBLY – SWING 171
7632000840 MOTOR ASSEMBLY – HYDRAULIC 173
2186200779 TURNTABLE SECTION 175
2186200787 STUD INSTALLATION – 177
TURNTABLE
2186200739 LOCK ASSEMBLY – SWING 179
2 2186200698 TURNTABLE BEARING 183
LUBRICATION
7722000963 PUMP ASSEMBLY – GREASE 187
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7926003124 VALVE ASSEMBLY – DIVIDE 191
7926003342 VALVE ASSEMBLY – SOLENOID 193
3 2186200662 CYLINDER INSTALLATION – 195
12” LIFT
6372005738 CYLINDER ASSEMBLY – 12″ 197
LIFT
7926003679 VALVE ASSEMBLY – HOLDING 201
(COMPLETE ASSEMBLY)
4 2184200001 PIVOT SHAFT INSTALLATION 203
5 6974002249 HOIST INSTALLATION – MAIN 205
AND AUXILIARY
(HO30G-26G)
6974100085 HO30G-26G CPLT W/SSGL-5 LUBE 207
6974100062 HOIST ASSEMBLY 209
6974002135 GROUP ASSEMBLY – 211
RIGHT HAND
6974002243 GROUP ASSEMBLY – LEFT HAND 215
6974001839 GROUP ASSEMBLY – CENTER 219
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 221
(COMPLETE ASSEMBLY)
6188000737 BRAKE ASSEMBLY 225
6872001546 ROTATION SENSOR ASSEMBLY 227
6974002043 VALVES AND PLUMBING 231
INSTALLATION – HOIST
7926003643 VALVE ASSEMBLY – 235
HOIST CONTROL
6974100082 30G-26G FLWR 239
6059001027 KICKER INSTALLATION 243
6974100085 HO30G-26G CPLT W/SSGL-5 LUBE 245
6974100062 HOIST ASSEMBLY 247
6974002135 GROUP ASSEMBLY – 249
RIGHT HAND
6974002243 GROUP ASSEMBLY – LEFT HAND 253
6974001839 GROUP ASSEMBLY – CENTER 257
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 259
(COMPLETE ASSEMBLY)
6188000737 BRAKE ASSEMBLY 263
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
6872001546 ROTATION SENSOR ASSEMBLY 265
6974002043 VALVES AND PLUMBING 269
INSTALLATION – HOIST
7926003643 VALVE ASSEMBLY – 273
HOIST CONTROL
6974100082 30G-26G FLWR 277
6059001027 KICKER INSTALLATION 281
6 6974002141 SENSOR INSTALLATION – 285
HOIST ROTATION
6872001546 ROTATION SENSOR ASSEMBLY 287
6512003024 HARNESS ASSEMBLY – 289
ROTATION SENSOR
7 6974002141 SENSOR INSTALLATION – 293
HOIST ROTATION
6872001546 ROTATION SENSOR ASSEMBLY 295
6512003024 HARNESS ASSEMBLY – 297
ROTATION SENSOR
12 6974001656 MIRROR INSTALLATION – 299
HOIST
13 6974001656 MIRROR INSTALLATION – 301
HOIST
16 2186200780 COVER INSTALLATION – 307
CONTROL VALVE
18 2186200693 LOCK INSTALLATION – SWING 309
– 360 DEGREE
19 2186200811 PIN INSTALLATION – 311
TURNTABLE LOCK
20 6364002699 SWIVEL INSTALLATION – 315
ELECTRIC/WATER/HYDRAULIC
6364002700 SWIVEL ASSEMBLY – 317
ELECTRIC/WATER/HYDRAULIC
6364002701 SWIVEL ASSEMBLY – 6 PORT HYDRAULIC 319
(COMPLETE ASSEMBLY)
6364002720 SWIVEL ASSEMBLY – 2 PORT WATER 321
(COMPLETE ASSEMBLY)
7753001531 SLIP RING ASSEMBLY – 35 323
CONDUCTOR
21 2188100561 BEARING BOLT INSTALLATION 327
24 2186600916 VALVE INSTALLATION – 331
HYDRAULIC
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7926003831 VALVE ASSEMBLY – TWO 335
SECTION
7926003678 VALVE ASSEMBLY – TWO 339
SECTION
7926003719 VALVE ASSEMBLY – TWO 347
SECTION
7926003442 VALVE ASSEMBLY – 5 SECTION 351
CONTROL
25 2186600760 HYDRAULIC LINES 355
INSTALLATION
26 2186600793 HYDRAULIC LINES 359
INSTALLATION
27 2186600900 HYDRAULIC LINES INSTALLATION – 365
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 371
CHECK
(COMPLETE ASSEMBLY)
7926003285 VALVE ASSEMBLY – THERMAL 373
COOLER CONTROL
28 2186600806 HYDRAULIC LINES 377
INSTALLATION – SWING
29 2186600965 LIFT HYDRAULIC LINES 381
INSTALLATION
WITH TRAILING BOOM
– SUPERSTRUCTURE
7926003686 VALVE ASSEMBLY – 385
FLOW CONTROL
30 2186600763 HYDRAULIC LINES 387
INSTALLATION – HOIST
31 2186600897 HYDRAULIC LINES 391
INSTALLATION – TELESCOPE
32 2186600768 COOLER INSTALLATION – 395
HYDRAULIC OIL
7726000720 COOLER ASSEMBLY – OIL 397
(COMPLETE ASSEMBLY)
33 2186600769 VALVE INSTALLATION – SWING 399
BRAKE RELEASE
7926100681 VALVE ASSEMBLY – SWING BRAKE 401
40 2186200754 COVER INSTALLATION 403
74 2186600845 LINES INSTALLATION – LIFT 407
HYDRAULIC
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
75 2186600846 LINES INSTALLATION – SWING 411
AND SWING BRAKE HYDRAULIC
76 2186600849 LINES INSTALLATION – 415
SUPPLY, PRESSURE AND RETURN
77 2186600772 HYDRAULIC LINES 417
INSTALLATION – TELESCOPE
78 2186600847 LINES INSTALLATION – HOIST 421
HYDRAULIC
79 2186600848 LINES INSTALLATION – HOIST 425
AND TELESCOPE HYDRAULIC
SUPERSTRUCTURE CAB
22 6978004111 ELECTRICAL SYSTEM 433
INSTALLATION
6512002917 HARNESS ASSEMBLY – 437
SUPERSTRUCTURE
37 6978004176 KIT INSTALLATION – LMI 441
SYSTEM
51 6245001174 CAB INSTALLATION 443
6245001655 CAB ASSEMBLY 455
6245001653 CAB SECTION 461
7498000897 WINDOW ASSEMBLY – REAR 463
(COMPLETE ASSEMBLY)
7498000898 WINDOW ASSEMBLY – RIGHT HAND 465
7498000917 SKYLIGHT ASSEMBLY – 469
SLIDING
7576001074 MOTOR ASSEMBLY – WIPER 471
24 VOLT
7683000617 CONTROL ASSEMBLY – 473
ELECTRONIC THROTTLE
6392000694 DOOR ASSEMBLY 477
6512002388 HARNESS ASSEMBLY – WIPER 481
52 6245001320 INSTRUMENTS AND LIGHTS 485
INSTALLATION
6245001321 PANEL ASSEMBLY – SWITCH 487
6978004000 HARNESS INSTALLATION – 489
SWITCH PANEL
6512002440 HARNESS ASSEMBLY – SWITCH 493
PANEL
6245001192 PANEL ASSEMBLY – FRONT 495
CONSOLE
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7486002803 GAUGE CLUSTER – 24V 497
6557000652 POTENTIOMETER – MODIFIED 499
6978003923 HARNESS INSTALLATION – 501
FRONT CONSOLE
6512002354 HARNESS ASSEMBLY – FRONT CONSOLE 503
(COMPLETE ASSEMBLY)
6512002355 HARNESS ASSEMBLY – FRONT 505
CONSOLE
53 6632000836 WINDSHIELD WASHER 509
INSTALLATION
54 6511001219 HANDLE INSTALLATION – 511
CONTROL
55 6348000677 EXTINGUISHER INSTALLATION – FIRE 513
56 6425000624 FAN INSTALLATION – 515
CAB CIRCULATING
7425000658 FAN ASSEMBLY – 24 VOLT CAB 517
(COMPLETE ASSEMBLY)
57 2186200694 LEVER INSTALLATION 519
7683000610 PEDAL ASSEMBLY – FOOT 521
(COMPLETE ASSEMBLY)
58 6001001772 ACOUSTICAL INSTALLATION 525
59 6798000853 CONTROL SEAT INSTALLATION 527
6798000897 SEAT ASSEMBLY – SINGLE 531
AXIS CONTROL
7926003235 CONTROLLER ASSEMBLY – 535
SINGLE AXIS
(COMPLETE ASSEMBLY)
6512002336 HARNESS ASSEMBLY – LEFT 539
HAND SEAT ARM
6512002337 HARNESS ASSEMBLY – RIGHT HAND ARMREST 541
(COMPLETE ASSEMBLY)
SK970809 ARMREST ASSEMBLY – MODIFIED 545
60 6683000616 PEDAL INSTALLATION – 547
SWING BRAKE
7683000615 CONTROL ASSEMBLY – 549
HYDRAULIC THROTTLE
61 6975000526 WIPER/WASHER INSTALLATION – 555
SKYLIGHT
62 6515000805 HEATER INSTALLATION – HOT 563
WATER
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7515000849 HEATER ASSEMBLY – 567
HOT WATER
66 6872001501 TURNTABLE BEARING LUBE 569
SWITCH INSTALLATION
67 6942000524 SCREEN INSTALLATION – SUN 571
68 6245001236 BOTTOM COVER INSTALLATION 575
69 6683000603 PEDAL INSTALLATION – 577
BOOM/TELESCOPE
7352990194 ROCKER PEDAL – SINGLE FUNCTION 579
71 6001001770 MAT INSTALLATION – FLOOR 581
72 6978003999 ELECTRICAL SYSTEM 585
INSTALLATION
6512002439 HARNESS ASSEMBLY – 595
SUPERSTRUCTURE CAB
6679002790 PANEL ASSEMBLY-POWER 599
6512002358 HARNESS ASSEMBLY – POWER 603
6750000745 RELAY ASSEMBLY 605
6246003157 CABLE ASSEMBLY – FOOT 607
PEDAL
73 6245001260 CONTROLLER INSTALLATION – 609
OUTRIGGER
6176002677 CONTROLLER ASSEMBLY – 611
OUTRIGGER HAND
6246003053 CABLE ASSEMBLY 613
LOWERWORKS/CARRIER
1 2186101054 FRAME SECTION – CARRIER 617
7184002743 EQUALIZER AND BRACKET 619
ASSEMBLY
2 2186500557 AXLE INSTALLATION – FRONT 623
2186500558 AXLE ASSEMBLY – FRONT 627
2186500550 AXLE ASSEMBLY – FRONT 629
2186500550 AXLE ASSEMBLY – FRONT 631
2186500550 AXLE ASSEMBLY – FRONT 635
2186500550 AXLE ASSEMBLY – FRONT 637
2186500550 AXLE ASSEMBLY – FRONT 639
2186500550 AXLE ASSEMBLY – FRONT 641
7768002388 ARM ASSEMBLY – TORQUE 643
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
2186500559 AXLE ASSEMBLY – REAR FRONT 645
2186500550 AXLE ASSEMBLY – FRONT 647
2186500550 AXLE ASSEMBLY – FRONT 649
2186500550 AXLE ASSEMBLY – FRONT 653
2186500550 AXLE ASSEMBLY – FRONT 655
2186500550 AXLE ASSEMBLY – FRONT 657
2186500550 AXLE ASSEMBLY – FRONT 659
7033000984 ARM ASSEMBLY – TORQUE 661
7490000647 GEAR ASSEMBLY – POWER STEERING 663
7601000940 LINK ASSEMBLY – DRAG 667
7601000944 LINK ASSEMBLY – DRAG 669
7601000937 LINK ASSEMBLY – DRAG 671
7372004536 CYLINDER ASSEMBLY – 2″ 673
STEER
3 2186700576 AXLE INSTALLATION – REAR 677
2186700577 AXLE ASSEMBLY – REAR 683
2186700562 STEER ASSEMBLY – AXLE #3 685
THRU DRIVE
7049001753 AXLE ASSEMBLY – 687
DRIVE/STEER
7049001753 AXLE ASSEMBLY – 689
DRIVE/STEER
7049001753 AXLE ASSEMBLY – 693
DRIVE/STEER
DIFFERENTIAL CARRIER ASSEMBLY
7049001753 AXLE ASSEMBLY – 699
DRIVE/STEER
PLANETARY DRIVE PARTS
7049001753 AXLE ASSEMBLY – 701
DRIVE/STEER
BRAKE ASSEMBLY
7049001753 AXLE ASSEMBLY – 703
DRIVE/STEER
EXPANDER UNIT
6372003383 CYLINDER ASSEMBLY – 2 1/2″ 705
STEER
7009000015 BRAKE CHAMBER ASSEMBLY 707
2186700578 AXLE ASSEMBLY – 709
DRIVE/STEER
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7049001895 AXLE ASSEMBLY – NO-SPIN 711
DRIVE
7049001895 AXLE ASSEMBLY – NO-SPIN 713
DRIVE
HUB ASSEMBLY
7049001895 AXLE ASSEMBLY – NO-SPIN 717
DRIVE
DIFFERENTIAL ASSEMBLY
7049001895 AXLE ASSEMBLY – NO-SPIN 719
DRIVE
BRAKE ASSEMBLY
7049001895 AXLE ASSEMBLY – NO-SPIN 721
DRIVE
EXPANDER UNIT ASSEMBLY
7049001895 AXLE ASSEMBLY – NO-SPIN 723
DRIVE
PLANETARY GEAR GROUP
6372003383 CYLINDER ASSEMBLY – 2 1/2″ 725
STEER
7067000546 BEAM ASSEMBLY – EQUALIZER 727
7576000463 LOOSE HARDWARE KIT 729
7364002747 DRIVE LINE ASSEMBLY 731
7009000547 BRAKE CHAMBER ASSEMBLY 733
7601000947 LINK ASSEMBLY – DRAG 735
7601000948 LINK ASSEMBLY – DRAG 737
4 2186800995 DRIVE LINE INSTALLATION – 739
KESSLER AXLES
7364002748 DRIVE LINE ASSEMBLY 741
7364002698 DRIVE LINE ASSEMBLY 743
5 2186100800 FENDER AND DECKING 749
INSTALLATION
2186100825 FENDER ASSEMBLY – RIGHT HAND 753
CENTER
2186100826 FENDER ASSEMBLY – LEFT HAND 755
FRONT
6 2186100821 MUD FLAP INSTALLATION 759
7 2186101020 SLING BOX INSTALLATION 761
2186101021 SLING BOX ASSEMBLY 765
8 2186100969 BEAM INSTALLATION – 771
OUTRIGGER
XI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
2186100968 BEAM ASSEMBLY – OUTRIGGER 777
6372005174 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 781
(COMPLETE ASSEMBLY)
6372005643 CYLINDER ASSEMBLY-5 1/2″ OUTRIGGER JACK 783
(COMPLETE ASSEMBLY)
9 2186100903 STOWAGE INSTALLATION – 785
OUTRIGGER FLOAT
10 2186100967 JACK INSTALLATION – 787
FIFTH OUTRIGGER
6372005642 CYLINDER ASSEMBLY-3 1/2″ OUTRIGGER JACK 789
(COMPLETE ASSEMBLY)
11 6458000029 FLOAT ASSEMBLY – OUTRIGGER 791
12 2186801122 HOOD INSTALLATION – 795
ENGINE
2186801119 HOOD ASSEMBLY – ENGINE 799
13 2186801121 WEATHERSTRIP INSTALLATION 803
– ENGINE HOOD
14 2186101018 REST INSTALLATION – BOOM 805
15 2186100895 LADDER INSTALLATION – 807
ACCESS
16 2186300518 EXTERIOR LIGHTS AND HORN 811
INSTALLATION – CARRIER
2186100890 HARNESS INSTALLATION – 815
LIGHT BRACKET
6512002413 HARNESS ASSEMBLY – 817
LIGHT BRACKET
17 2186200785 COUNTERWEIGHT INSTALLATION 821
– 1800 LBS.
6372005865 CYLINDER ASSEMBLY – 3 1/2″ CWT REMOVAL 823
(COMPLETE ASSEMBLY)
2186200794 ELECTRICAL BOX 825
INSTALLATION
6176003117 BOX ASSEMBLY – 827
COUNTERWEIGHT REMOVAL
7872800045 CONTROL ASSEMBLY 829
17 2186300515 BACK-UP ALARM INSTALLATION 831
6025000796 ALARM INSTALLATION – 833
BACK-UP
(NOT AVAILABLE AS ASSEMBLY)
XII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
18 2186300516 MIRROR INSTALLATION – 839
REAR VIEW
7628000035 HEAD AND LOOP ASSEMBLY – 841
MIRROR
19 2186800936 BATTERY BOX INSTALLATION 843
20 2186101006 AIR TANK AND VALVE 847
INSTALLATION
7515000828 DRYER ASSEMBLY – AIR 851
(24 VOLT)
7926000608 VALVE ASSEMBLY – 853
SPRING BRAKE
7926990445 VALVE ASSEMBLY – SUPPLY DUMP 855
(COMPLETE ASSEMBLY)
21 2186101051 HYDRAULIC TANK 859
INSTALLATION
2186101052 HYDRAULIC RESERVOIR ASSEMBLY 861
7437000797 FILTER ASSEMBLY 863
7258001526 COVER ASSEMBLY – 865
INSPECTION MANHOLE
22 2186600938 VALVE INSTALLATION – 869
HYDRAULIC
7926003506 VALVE ASSEMBLY – REAR 875
STEER/INTEGRATED OUTRIGGER
7926002066 VALVE ASSEMBLY – FLOW 881
DIVIDER
7926003559 VALVE ASSEMBLY – DUMP 883
23 2186100819 CONTROL BOX INSTALLATION – 887
OUTRIGGER
6176003184 CONTROL BOX ASSEMBLY – 889
OUTRIGGER
6246003086 CABLE ASSEMBLY – LEFT HAND 891
OUTRIGGER CONTROL
6176003183 CONTROL BOX ASSEMBLY – 893
OUTRIGGER
6246003087 CABLE ASSEMBLY – RIGHT 895
HAND OUTRIGGER CONTROL
24 2186100759 FUEL TANK INSTALLATION 897
25 2186600926 HYDRAULIC LINES INSTALLATION – 901
SUPPLY, PRESSURE AND RETURN
XIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
26 2186600921 HYDRAULIC LINES 911
INSTALLATION – OUTRIGGER
27 2186600822 HYDRAULIC LINES 917
INSTALLATION – STEER
29 2186600826 HYDRAULIC LINES 919
INSTALLATION – REAR STEER
30 6978004546 ELECTRICAL SYSTEM INSTALLATION 925
– CARRIER
6512003037 HARNESS ASSEMBLY – CARRIER 931
6176002944 BOX ASSEMBLY – JUNCTION 935
32 6970002924 TIRE AND WHEEL 937
INSTALLATION
6970002925 TIRE AND WHEEL ASSEMBLY – 939
GOODYEAR 445/65 R22.5
33 6970002936 TIRE AND WHEEL 941
INSTALLATION
6970002925 TIRE AND WHEEL ASSEMBLY – 943
GOODYEAR 445/65 R22.5
34 6576001178 TIRE INFLATION KIT 945
35 2186600874 AIR LINES INSTALLATION – 949
CARRIER
36 2186600820 AIR LINES, CROSS-AXLE 957
DIFFERENTIAL LOCK
37 2186600935 AIR LINE INSTALLATION – 961
(TRAILING BOOM)
38 2186101016 VALVE INSTALLATION – AIR 963
39 2186100915 STOWAGE INSTALLATION – 965
HEADACHE BALL
40 2186101024 TRAILER RECEPTACLE 969
INSTALLATION
6892001038 TRAILER RECEPTACLE 971
ASSEMBLY
41 2186801168 LINES INSTALLATION – HEATER 973
– SUPERSTRUCTURE
42 2186900864 BOOM INSTALLATION – 977
TRAILING (WITHOUT DOLLY)
51 2186801173 ENGINE INSTALLATION – 979
(FOR REFERENCE ONLY)
2186801175 ENGINE ASSEMBLY 983
(NOT AVAILABLE AS ASSEMBLY)
XIV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7904000759 TRANSMISSION ASSEMBLY 989
7904000759 TRANSMISSION ASSEMBLY 993
7904000759 TRANSMISSION ASSEMBLY 995
ROADRANGER VALVE
7904000759 TRANSMISSION ASSEMBLY 997
HOSES AND CONNECTIONS
7904000759 TRANSMISSION ASSEMBLY 999
SLAVE VALVE
7904000759 TRANSMISSION ASSEMBLY 1001
AIR FILTER AND REGULATOR
7904000759 TRANSMISSION ASSEMBLY 1003
SHIFT BAR HOUSING
7904000759 TRANSMISSION ASSEMBLY 1005
SHIFT BAR HOUSING
7904000759 TRANSMISSION ASSEMBLY 1007
INTEGRAL OIL PUMP
7904000759 TRANSMISSION ASSEMBLY 1009
CASE ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1011
MAINSHAFT ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1013
COUNTERSHAFT ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1015
INPUT SHAFT
AND
7904000759 TRANSMISSION ASSEMBLY 1017
REVERSE IDLER
7904000759 TRANSMISSION ASSEMBLY 1019
AUXILIARY
CASE ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1021
AUXILIARY
MAINSHAFT
7904000759 TRANSMISSION ASSEMBLY 1023
AUXILIARY
COUNTERSHAFT
7904000759 TRANSMISSION ASSEMBLY 1025
AUXILIARY
DRIVE GEAR
7904000759 TRANSMISSION ASSEMBLY 1027
RANGE CYLINDER
XV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7904000759 TRANSMISSION ASSEMBLY 1029
SPLITTER CYLINDER
7352000949 SLAVE UNIT ASSEMBLY 1031
(COMPLETE ASSEMBLY)
7352000949 SLAVE UNIT ASSEMBLY 1033
7352000949 SLAVE UNIT ASSEMBLY 1035
2186800990 PUMP INSTALLATION 1039
7722000985 PUMP ASSEMBLY – GEAR 1043
7722000967 DRIVE ASSEMBLY – PUMP 1047
( WITH DISCONNECT )
(COMPLETE ASSEMBLY)
7810003112 DRIVE LINE ASSEMBLY 1051
(COMPLETE ASSEMBLY)
2186801195 FAN DRIVE INSTALLATION 1053
2197801174 CLUTCH INSTALLATION 1055
(NOT AVAILABLE AS ASSEMBLY)
7576000075 CLUTCH RELEASE ASSEMBLY 1057
6978004132 ELECTRICAL SYSTEMS 1061
INSTALLATION – ENGINE
6512003106 HARNESS ASSEMBLY – ENGINE 1063
6512002572 HARNESS ASSEMBLY – 1067
ECM POWER
6512002571 HARNESS ASSEMBLY – 1069
ENGINE
6512002344 HARNESS ASSEMBLY – 1073
COOLANT LEVEL SWITCH
7722000976 PUMP ASSEMBLY – 2 SECTION GEAR 1077
WITH PRIORITY FLOW DIVIDER SET
(COMPLETE ASSEMBLY)
2186801174 ENGINE COMPONENTS 1081
(NOT AVAILABLE AS ASSEMBLY)
2186801155 SOLENOID ASSEMBLY – 1085
FAN CLUTCH
(COMPLETE ASSEMBLY)
7926003827 VALVE ASSEMBLY – 1087
SOLENOID, FAN CLUTCH
52 2186800949 QUICK START INSTALLATION 1089
53 2186801032 EXHAUST INSTALLATION – AIR 1091
CLEANER AND
XVI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7304000639 CLEANER ASSEMBLY – AIR 1095
(COMPLETE ASSEMBLY)
55 2186801186 RADIATOR AND CHARGE AIR 1097
COOLER INSTALLATION
2186801187 RADIATOR AND CHARGE AIR 1099
COOLER ASSEMBLY
56 2186800935 BATTERY INSTALLATION 1103
57 2186800950 HEATER INSTALLATION – 1107
ENGINE BLOCK
59 2186801016 COOLER INSTALLATION – 1109
TRANSMISSION OIL
7576001743 MOUNTING KIT – OIL COOLER 1111
69 2186801002 ROD INSTALLATION – CLUTCH 1115
CARRIER/FRAME CAB
54 2186800946 TRANSMISSION SHIFT 1119
INSTALLATION
6352000890 MASTER CONTROL UNIT 1121
MODIFICATION
58 2186801102 CONVERTER INSTALLATION – 1123
24V – 12V
66 6245001772 CAB INSTALLATION 1125
6245001773 CAB ASSEMBLY 1131
6245001776 CAB SECTION 1139
7934000013 VENTILATOR ASSEMBLY 1141
(COMPLETE ASSEMBLY)
7926000599 VALVE ASSEMBLY – DUAL BRAKE 1143
(COMPLETE ASSEMBLY)
7498000904 WINDOW ASSEMBLY – RIGHT HAND 1147
(COMPLETE ASSEMBLY)
7498000897 WINDOW ASSEMBLY – REAR 1149
(COMPLETE ASSEMBLY)
6392000696 DOOR ASSEMBLY – MANUAL CAB 1151
7683000621 PEDAL ASSEMBLY – SUSPENDED 1155
ELECTRONIC
7326000540 COLUMN ASSEMBLY – STEERING 1161
(COMPLETE ASSEMBLY)
7576001074 MOTOR ASSEMBLY – WIPER 1165
24 VOLT
6872001266 SWITCH ASSEMBLY 1167
(COMPLETE ASSEMBLY)
XVII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
7172000006 BOOT, RUBBER CONTROL ROD NO DWG
6512002388 HARNESS ASSEMBLY – WIPER 1169
67 6679003191 CONSOLE INSTALLATION – 1171
CARRIER FRONT
6245001724 CONSOLE ASSEMBLY – CARRIER 1175
FRONT
6978004518 ELECTRICAL SYSTEM 1181
INSTALLATION – CAB CARRIER
6512003038 HARNESS ASSEMBLY – CAB CARRIER 1183
6679002791 RELAY PANEL ASSEMBLY 1187
6512002360 HARNESS ASSEMBLY – RELAY 1189
PANEL
68 6001001786 ACOUSTICAL INSTALLATION – 1193
CARRIER CAB
71 6425000640 FAN INSTALLATION – 1195
CAB CIRCULATING
7425000658 FAN ASSEMBLY – 24 VOLT CAB 1197
(COMPLETE ASSEMBLY)
73 2186400608 WINDOW INSTALLATION – 1199
ELECTRIC POWER
7576001212 LIFT ASSEMBLY – ELECTRIC 1201
74 2186600966 AIR LINES INSTALLATION – 1203
CONSOLE
75 2186600788 AIR LINE INSTALLATION – 1205
CAB
76 6978004547 ELECTRICAL SYSTEM INSTALLATION 1209
– CARRIER
6512003038 HARNESS ASSEMBLY – CAB CARRIER 1211
6679002791 RELAY PANEL ASSEMBLY 1215
6512002360 HARNESS ASSEMBLY – RELAY 1217
PANEL
77 6001002019 MAT INSTALLATION – FLOOR 1219
SK980335 FLOOR MAT INSTALLATION – 1221
MODIFICATION
78 6348000679 EXTINGUISHER INSTALLATION – FIRE 1223
79 6798001027 SEAT AND BELT INSTALLATION 1225
7798100000 SEAT ASSEMBLY 1229
80 6632000846 WINDSHIELD WASHER 1233
INSTALLATION
XVIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Apr 11, 2014 Rev: 001
Model Number
TTS870
Serial Number
220328
Item Part Description Page
81 6515000871 HEATER AND DEFROSTER 1237
INSTALLATION
7515000849 HEATER ASSEMBLY – 1241
HOT WATER
82 6245001263 DIFFERENTIAL VALVE AND 1243
LIGHT INSTALLATION
2186600790 AIR LINES INSTALLATION – 1245
AXLE DIFFERENTIAL LOCK
83 6245001389 ENGINE BRAKE SWITCHES 1247
INSTALLATION
85 6245001567 COVER INSTALLATION – BOTTOM 1249
86 6581001212 LIGHT INSTALLATION – 1251
INTERIOR DOME
6581001213 LIGHT ASSEMBLY – DOME 1253
(COMPLETE ASSEMBLY)
87 6245001732 CONTROL ASSEMBLY – 1255
REAR STEER
6512002977 HARNESS ASSEMBLY – REAR STEER CONTROL 1259
(COMPLETE ASSEMBLY)
6750000749 RELAY ASSEMBLY 1261
LOOSE SHIP ITEMS
10 6780000010 ROPE, MANILA
SPECS/SCHEMATICS
3 6294012058 SCHEMATIC
5 6294012084 HYDRAULIC SCHEMATIC
13 6294012031 HYDRAULIC PRESSURE CHART
23 6294012360 WIRING SCHEMATIC
301 6294011640 AIR SYSTEM SCHEMATIC
DECALS
0 TMS870 DECA001 MISCELLANEOUS DECALS 1263
1 6376011926 DECAL INSTALLATION -TMS/TTS870 1269
38 3486000226 DECAL INSTALLATION – ENGLISH 1275

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