Grove Crane TTS870 Spare Parts Manual SN 84856 – PDF DOWNLOAD

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Grove Crane TTS870 Spare Parts Manual SN 84856 – PDF DOWNLOAD

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Grove Crane TTS870 Spare Parts Manual SN 84856 – PDF DOWNLOAD

Language : English
Pages : 1639
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane TTS870 Spare Parts Manual SN 84856 – PDF DOWNLOAD

35 2186600769 TRAILING BOOM SWING BRAKE REL 3
7926100681 VALVE ASSEMBLY – SWING BRAKE 5
51 2184900182 BOOM ASSEMBLY – FIVE 13
SECTION
6372005590 CYLINDER ASSEMBLY – 6″ 21
TELESCOPE
6372005265 CYLINDER ASSEMBLY – 5 1/2″ 25
TELESCOPE
7926003669 VALVE ASSEMBLY – 2 WAY 27
53 2184900042 SHEAVE INSTALLATION 29
6718001163 SHEAVE ASSEMBLY 31
55 2184900063 FOLD BOOM INSTALLATION 33
2184900062 BOOM ASSEMBLY – FOLD JIB 37
BOOM
2184900028 FLY ASSEMBLY – JIB BOOM EXTENSION 41
6718001163 SHEAVE ASSEMBLY 43
6718001163 SHEAVE ASSEMBLY 45
2184900057 MAST ASSEMBLY 47
6718001163 SHEAVE ASSEMBLY 49
2186900856 PIN ASSEMBLY – 51
BOOM EXTENSION
2184900115 PIN ASSEMBLY – 53
BOOM EXTENSION
2184900077 ALIGNMENT DEVICE 57
INSTALLATION
56 2184900140 CARRIER INSTALLATION – 65
BOOM EXTENSION
57 2184900074 STOP INSTALLATION – BOOM 69
EXTENSION
58 2188900564 NOSE INSTALLATION – 71
AUXILIARY BOOM
2188900565 NOSE ASSEMBLY – 73
AUXILIARY BOOM
6718001163 SHEAVE ASSEMBLY 75
62 2184900121 REMOTE GREASE INSTALLATION 79
67 6978003995 KIT INSTALLATION 83
71 6978003982 A2B SYSTEM KIT 85
INSTALLATION
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
II
72 6978003983 LMI BOOM CONTROL KIT 87
INSTALLATION
75 6978003984 KIT INSTALLATION – BOOM 89
EXTENSION BASE
800 9333103129 MANUAL 91
9333103129 PAT SYSTEM, A2B KIT INSTALL. 95
9333103154 LENGTH SENSOR, LG208, 108′ 97
9333102974 BOX ASSEMBLY – JUNCTION 99
9333102764 JUNCTION BOX ASSEMBLY – 101
W/ 7-SOCKET FEMALE RECEPT.
W/ (2) PG9 + 7-SOCKET FEM.
RECEPT.
9333102633 FLAG ASSEMBLY – A2B 103
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 105
DUMMY PLUG, 2-PIN
9333103129 CABLE REEL ASSEMBLY 107
9333103154 LENGTH SENSOR, LG208, 108′ 109
9333103129 JUNCTION BOX ASSEMBLY 111
9333102974 BOX ASSEMBLY – JUNCTION 113
9333103129 JUNCTION BOX ASSEMBLY 115
9333102764 JUNCTION BOX ASSEMBLY – 117
W/ 7-SOCKET FEMALE RECEPT.
W/ (2) PG9 + 7-SOCKET FEM.
RECEPT.
9333103129 FLAG ASSEMBLY, RETAINER 119
9333102633 FLAG ASSEMBLY – A2B 121
RETAINER
(COMPLETE ASSEMBLY)
9333103129 CONNECTOR ASSEMBLY 123
9333102765 CONNECTOR ASSEMBLY 125
DUMMY PLUG, 2-PIN
9333103129 A2B INSTALLATION SYSTEM 127
9333103129 LMI BOOM CONTROL KIT 129
9333103342 LENGTH SENSOR, LG221 131
9333102737 SLIPRING ASSEMBLY – 133
11 COND.
9333103343 LENGTH/ANGLE SENSOR, 135
LWG221
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
III
9333102737 SLIPRING ASSEMBLY – 137
11 COND.
9333103197 BOX ASSEMBLY – JUNCTION 139
80MM X 75MM
9333103198 BOX ASSEMBLY – JUNCTION 141
80MM X 75MM
9333103199 BOX ASSEMBLY – JUNCTION 143
120MM X 122MM
9333103129 CABLE REEL ASSEMBLY 145
9333102737 SLIPRING ASSEMBLY – 147
11 COND.
9333103342 LENGTH SENSOR, LG221 149
9333102737 SLIPRING ASSEMBLY – 151
11 COND.
9333103129 CABLE REEL ASSEMBLY 153
9333102737 SLIPRING ASSEMBLY – 155
11 COND.
9333103343 LENGTH/ANGLE SENSOR, 157
LWG221
9333102737 SLIPRING ASSEMBLY – 159
11 COND.
9333103129 JUNCTION BOX ASSEMBLY 161
9333103197 BOX ASSEMBLY – JUNCTION 163
80MM X 75MM
9333103129 JUNCTION BOX ASSEMBLY 165
9333103198 BOX ASSEMBLY – JUNCTION 167
80MM X 75MM
9333103129 JUNCTION BOX ASSY. 169
9333103199 BOX ASSEMBLY – JUNCTION 171
120MM X 122MM
9333103129 LMI BOOM CONTROL KIT INSTALL. 173
9333103129 LIGHTBAR INSTALLATION – LMI 175
9333103129 LIGHTBAR INSTALL. LMI-EXTERNAL 177
9333102923 LIGHTBAR, EXTERNAL 179
9333102924 LIGHTBAR DRIVER ASSEMBLY 181
(EXTERNAL)
3486000410 EXTERNAL LIGHTBAR 193
INSTALLATION
9333102923 LIGHTBAR, EXTERNAL 195
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
IV
9333102924 LIGHTBAR DRIVER ASSEMBLY 197
(EXTERNAL)
9333103129 LIGHTBAR – EXTERNAL 199
9333102923 LIGHTBAR, EXTERNAL 201
9333103129 LIGHTBAR DRIVER ASSY. 203
9333102924 LIGHTBAR DRIVER ASSEMBLY 205
(EXTERNAL)
9333103129 LMI SYSTEM KIT – BOOM CONTROL 207
9333102975 CENTRAL UNIT, BOOM CONTROL 213
SYSTEM
9333103278 CONSOLE ASSEMBLY – 217
VERTICAL, GRAPHIC
9333103070 CABLE ASSY, 10 X 0.5 SS X 219
11′ W/ 14 PIN PLUG
9333102977 CABLE ASSEMBLY 221
9333102978 CABLE ASSEMBLY 223
9333103015 CABLE ASSY, 10 X .5 SS X 1 225
4′ W/ 14 SOC.
9333103129 CENTRAL UNIT – DS350 CONTROL 231
9333102975 CENTRAL UNIT, BOOM CONTROL 237
SYSTEM
9333103129 CONSOLE ASSY. – GRAPHIC 241
9333103278 CONSOLE ASSEMBLY – 243
VERTICAL, GRAPHIC
9333103129 CABLE ASSEMBY 245
9333103070 CABLE ASSY, 10 X 0.5 SS X 247
11′ W/ 14 PIN PLUG
9333103129 CABLE ASSEMBLY 249
9333102977 CABLE ASSEMBLY 251
9333102977 CABLE ASSEMBLY 253
9333103129 CABLE ASSEMBLY 255
9333102978 CABLE ASSEMBLY 257
9333103129 CABLE ASSEMBLY 259
9333103015 CABLE ASSY, 10 X .5 SS X 1 261
4′ W/ 14 SOC.
9333103129 LMI SYSTEM KIT W/DATA LOGGER 263
9333103011 CENTRAL UNIT, BOOM CONTROL NO DWG
W/ DATA LOGGER
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
V
9333103278 CONSOLE ASSEMBLY – 265
VERTICAL, GRAPHIC
9333103070 CABLE ASSY, 10 X 0.5 SS X 267
11′ W/ 14 PIN PLUG
9333102977 CABLE ASSEMBLY 269
9333102978 CABLE ASSEMBLY 271
9333103015 CABLE ASSY, 10 X .5 SS X 1 273
4′ W/ 14 SOC.
9333103129 CENTRAL UNIT – DS350 BOOM CONT 279
9333103011 CENTRAL UNIT, BOOM CONTROL NO DWG
W/ DATA LOGGER
9333103129 CONSOLE ASSEMBLY GRAPHIC 283
9333103278 CONSOLE ASSEMBLY – 285
VERTICAL, GRAPHIC
9333103129 CABLE ASSEMBLY 287
9333103070 CABLE ASSY, 10 X 0.5 SS X 289
11′ W/ 14 PIN PLUG
9333103129 CABLE ASSEMBLY 291
9333102977 CABLE ASSEMBLY 293
9333103129 CABLE ASSEMBLY 295
9333102978 CABLE ASSEMBLY 297
9333103129 CABLE ASSEMBLY 299
9333103015 CABLE ASSY, 10 X .5 SS X 1 301
4′ W/ 14 SOC.
9333103129 LMI SYSTEM KIT, INSTALLATION 307
9333103129 DECAL INSTALLATION 313
9333103129 AUX. BOOM NOSE KIT 315
9333102768 JUNCTION BOX ASSEMBLY – 317
80MM X 75MM, PG9 + 2-PIN
3486000493 AUX BOOM NOSE / BOOM EXT. 319
NOSE KIT, RT865BXL
9333102768 JUNCTION BOX ASSEMBLY – 321
80MM X 75MM, PG9 + 2-PIN
9333103129 JUNCTION BOX ASSEMBLY 323
9333102768 JUNCTION BOX ASSEMBLY – 325
80MM X 75MM, PG9 + 2-PIN
9333103129 BOOM EXTENSION BASE KIT 327
9333102633 FLAG ASSEMBLY – A2B 329
RETAINER
(COMPLETE ASSEMBLY)
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
VI
9333102766 JUNCTION BOX ASSEMBLY – 331
PG11 & 2-PIN RECEPT.
80MM X 75MM, PG11 + 2-PIN
RECPT.
9333102996 BOX ASSEMBLY – JUNCTION 333
9333102765 CONNECTOR ASSEMBLY 335
DUMMY PLUG, 2-PIN
3486000488 BOOM EXTENSION BASE KIT 337
9333102633 FLAG ASSEMBLY – A2B 339
RETAINER
(COMPLETE ASSEMBLY)
9333102766 JUNCTION BOX ASSEMBLY – 341
PG11 & 2-PIN RECEPT.
80MM X 75MM, PG11 + 2-PIN
RECPT.
9333102996 BOX ASSEMBLY – JUNCTION 343
9333102765 CONNECTOR ASSEMBLY 345
DUMMY PLUG, 2-PIN
9333103129 FLAG ASSEMBLY, RETAINER 347
9333102633 FLAG ASSEMBLY – A2B 349
RETAINER
(COMPLETE ASSEMBLY)
9333103129 JUNCTION BOX ASSEMBY 351
9333102766 JUNCTION BOX ASSEMBLY – 353
PG11 & 2-PIN RECEPT.
80MM X 75MM, PG11 + 2-PIN
RECPT.
9333103129 JUNCTION BOX ASSEMBLY 355
9333102996 BOX ASSEMBLY – JUNCTION 357
9333103129 CONNECTOR ASSEMBLY 359
9333102765 CONNECTOR ASSEMBLY 361
DUMMY PLUG, 2-PIN
9333103129 BOOM EXTENSION KIT 363
9333103129 AUX. BOOM NOSE KIT 365
9333102768 JUNCTION BOX ASSEMBLY – 367
80MM X 75MM, PG9 + 2-PIN
3486000493 AUX BOOM NOSE / BOOM EXT. 369
NOSE KIT, RT865BXL
9333102768 JUNCTION BOX ASSEMBLY – 371
80MM X 75MM, PG9 + 2-PIN
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
VII
9333103129 JUNCTION BOX ASSEMBLY 373
9333102768 JUNCTION BOX ASSEMBLY – 375
80MM X 75MM, PG9 + 2-PIN
9333103129 AUXILIARY BOOM NOSE INSTALL. 377
9333103129 CABLE CONNECTOR LMI 379
9333103129 WEIGHT ASSEMBLY – A2B 381
851 SK970844 ROLLERS INSTALLATION – 385
BOOM CABLE
SUPERSTRUCTURE
2 2186200776 TURNTABLE AND DRIVE 389
INSTALLATION
6176003485 BOX ASSEMBLY – SWING 391
6176003467 SWING BOX AND BRAKE ASSEMBLY 393
6188000707 BRAKE ASSEMBLY – SWING 397
7632000840 MOTOR ASSEMBLY – HYDRAULIC 399
2186200779 TURNTABLE SECTION 401
2186200787 STUD INSTALLATION – 403
TURNTABLE
2186200739 LOCK ASSEMBLY – SWING 405
3 2186200619 LUBRICATION INSTALLATION – 407
TURNTABLE BEARING
4 2186200662 CYLINDER INSTALLATION – 409
12” LIFT
6372005738 CYLINDER ASSEMBLY – 12″ 411
LIFT
7926003679 VALVE ASSEMBLY – HOLDING 415
(COMPLETE ASSEMBLY)
6 6974002046 HOIST INSTALLATION – 417
MAIN AND AUXILIARY
6974002058 HOIST ASSEMBLY 419
6974002040 HOIST ASSEMBLY 423
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 425
(COMPLETE ASSEMBLY)
6188000162 BRAKE ASSEMBLY 427
6974002043 VALVES AND PLUMBING 431
INSTALLATION – HOIST
7926003643 VALVE ASSEMBLY – 435
HOIST CONTROL
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
VIII
6974002052 FOLLOWER ASSEMBLY – CABLE 439
6974002058 HOIST ASSEMBLY 441
6974002040 HOIST ASSEMBLY 445
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 447
(COMPLETE ASSEMBLY)
6188000162 BRAKE ASSEMBLY 449
6974002043 VALVES AND PLUMBING 453
INSTALLATION – HOIST
7926003643 VALVE ASSEMBLY – 457
HOIST CONTROL
6974002052 FOLLOWER ASSEMBLY – CABLE 461
13 6974001656 MIRROR INSTALLATION – 463
HOIST
17 2186200780 COVER INSTALLATION – 469
CONTROL VALVE
18 2186200784 COUNTERWEIGHT INSTALLATION 473
– 8500#
6372005865 CYLINDER ASSEMBLY – 3 1/2″ CWT REMOVAL 475
(COMPLETE ASSEMBLY)
2186200794 ELECTRICAL BOX 477
INSTALLATION
6176003117 BOX ASSEMBLY – 479
COUNTERWEIGHT REMOVAL
7872800045 CONTROL ASSEMBLY 481
19 2186200693 LOCK INSTALLATION – SWING 483
– 360 DEGREE
20 2186200715 PIN INSTALLATION – 485
TURNTABLE LOCK
21 6364002699 SWIVEL INSTALLATION – 489
ELECTRIC/WATER/HYDRAULIC
6364002700 SWIVEL ASSEMBLY – 491
ELECTRIC/WATER/HYDRAULIC
6364002701 SWIVEL ASSEMBLY – 6 PORT HYDRAULIC 493
(COMPLETE ASSEMBLY)
6364002720 SWIVEL ASSEMBLY – 2 PORT WATER 495
(COMPLETE ASSEMBLY)
7753001531 SLIP RING ASSEMBLY – 35 497
CONDUCTOR
22 2188100561 BEARING BOLT INSTALLATION 501
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
IX
26 2186600916 VALVE INSTALLATION – 505
HYDRAULIC
7926003831 VALVE ASSEMBLY – TWO 509
SECTION
7926003678 VALVE ASSEMBLY – TWO 513
SECTION
7926003719 VALVE ASSEMBLY – TWO 519
SECTION
7926003442 VALVE ASSEMBLY – 5 SECTION 523
CONTROL
27 2186600760 HYDRAULIC LINES 527
INSTALLATION
28 2186600793 HYDRAULIC LINES 531
INSTALLATION
29 2186600900 HYDRAULIC LINES INSTALLATION – 537
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 543
CHECK
(COMPLETE ASSEMBLY)
7926003285 VALVE ASSEMBLY – THERMAL 545
COOLER CONTROL
30 2186600806 HYDRAULIC LINES 549
INSTALLATION – SWING
31 2186600901 HYDRAULIC LINES 553
INSTALLATION – LIFT
7926003686 VALVE ASSEMBLY – 557
FLOW CONTROL
32 2186600763 HYDRAULIC LINES 559
INSTALLATION – HOIST
33 2186600897 HYDRAULIC LINES 563
INSTALLATION – TELESCOPE
34 2186600768 COOLER INSTALLATION – 567
HYDRAULIC OIL
7726000720 COOLER ASSEMBLY – OIL 569
(COMPLETE ASSEMBLY)
36 6576001185 COLD WEATHER KIT – 573
MAIN HOIST H030
37 6576001186 COLD WEATHER KIT – 577
MAIN WITH AUXILIARY HOIST
42 2186200754 COVER INSTALLATION 579
44 2186200791 TANK INSTALLATION – SURGE 581
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
X
54 2184200001 PIVOT SHAFT INSTALLATION 583
104 2186600845 LINES INSTALLATION – LIFT 587
HYDRAULIC
105 2186600846 LINES INSTALLATION – SWING 591
AND SWING BRAKE HYDRAULIC
106 2186600849 LINES INSTALLATION – 595
SUPPLY, PRESSURE AND RETURN
107 2186600772 HYDRAULIC LINES 597
INSTALLATION – TELESCOPE
108 2186600847 LINES INSTALLATION – HOIST 601
HYDRAULIC
807 6974001907 INDICATOR INSTALLATION – 603
HOIST ROTATION
7352000835 ROTATION INDICATOR 605
ASSEMBLY
808 6974001907 INDICATOR INSTALLATION – 607
HOIST ROTATION
7352000835 ROTATION INDICATOR 609
ASSEMBLY
SUPERSTRUCTURE CAB
23 6978004111 ELEC SYS INSTL-S/S 5 SECT BOOM 617
6512002917 HARNESS ASSEMBLY – 621
SUPERSTRUCTURE
39 6978004176 KIT INSTALLATION – LMI 625
SYSTEM
42 2186801086 LINES INSTALLATION – HEATER 627
– SUPERSTRUCTURE
81 6245001174 CAB INSTALLATION 629
6245001655 CAB ASSEMBLY 641
6245001653 CAB SECTION 647
7498000897 WINDOW ASSEMBLY – REAR 649
(COMPLETE ASSEMBLY)
7498000898 WINDOW ASSEMBLY – RIGHT HAND 651
7498000917 SKYLIGHT ASSEMBLY – 653
SLIDING
7576001074 MOTOR ASSEMBLY – WIPER 655
24 VOLT
7683000617 CONTROL ASSEMBLY – 657
ELECTRONIC THROTTLE
6392000694 DOOR ASSEMBLY 661
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XI
6512002388 HARNESS ASSEMBLY – WIPER 665
82 6245001320 INSTRUMENTS AND LIGHTS 669
INSTALLATION
6245001321 PANEL ASSEMBLY – SWITCH 671
6978004000 HARNESS INSTALLATION – 673
SWITCH PANEL
6512002440 HARNESS ASSEMBLY – SWITCH 677
PANEL
6245001192 PANEL ASSEMBLY – FRONT 679
CONSOLE
7486002803 GAUGE CLUSTER – 24V 681
6557000652 POTENTIOMETER – MODIFIED 683
6978003923 HARNESS INSTALLATION – 685
FRONT CONSOLE
6512002354 HARNESS ASSEMBLY – FRONT CONSOLE 687
(COMPLETE ASSEMBLY)
6512002355 HARNESS ASSEMBLY – FRONT 689
CONSOLE
83 6632000836 WINDSHIELD WASHER 693
INSTALLATION
84 6511001219 HANDLE INSTALLATION – 695
CONTROL
85 6348000677 EXTINGUISHER INSTALLATION – FIRE 697
86 6425000624 FAN INSTALLATION – 699
CAB CIRCULATING
7425000658 FAN ASSEMBLY – 24 VOLT CAB 701
(COMPLETE ASSEMBLY)
87 2186200694 LEVER INSTALLATION 703
7683000610 FOOT PEDAL 705
88 6001001772 ACOUSTICAL INSTALLATION 709
89 6798000853 CONTROL SEAT INSTALLATION 711
6798000897 SEAT ASSEMBLY – SINGLE 715
AXIS CONTROL
7926003235 CONTROLLER ASSEMBLY – 719
SINGLE AXIS
(COMPLETE ASSEMBLY)
6512002336 HARNESS ASSEMBLY – LEFT 723
HAND SEAT ARM
6512002337 HARNESS ASSEMBLY – RIGHT HAND ARMREST 725
(COMPLETE ASSEMBLY)
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XII
SK970809 ARMREST ASSEMBLY – MODIFIED 729
90 6683000616 PEDAL INSTALLATION – 731
SWING BRAKE
7683000615 CONTROL ASSEMBLY – 733
HYDRAULIC THROTTLE
91 6975000526 WIPER/WASHER INSTALLATION – 739
SKYLIGHT
92 6515000805 HEATER INSTALLATION – HOT 747
WATER
7515000849 HEATER ASSEMBLY – 751
HOT WATER
97 6942000524 SCREEN INSTALLATION – SUN 753
98 6245001236 BOTTOM COVER INSTALLATION 757
99 6683000603 PEDAL INSTALLATION – 759
BOOM/TELESCOPE
7352990194 ROCKER PEDAL – SINGLE FUNCTION 761
101 6001001770 MAT INSTALLATION – FLOOR 763
102 6978003999 ELECTRICAL SYSTEM 767
INSTALLATION
6512002439 HARNESS ASSEMBLY – 777
SUPERSTRUCTURE CAB
6679002790 PANEL ASSEMBLY-POWER 781
6512002358 HARNESS ASSEMBLY – POWER 785
6750000745 RELAY ASSEMBLY 787
6246003157 CABLE ASSEMBLY – FOOT 789
PEDAL
103 6245001260 CONTROLLER INSTALLATION – 791
OUTRIGGER
6176002677 CONTROLLER ASSEMBLY – 793
OUTRIGGER HAND
6246003053 CABLE ASSEMBLY 795
CARRIER/LOWERWORKS
3 2186500551 FRONT AXLE AND STEERING 799
INSTALLATION
2186500552 AXLE ASSEMBLY – 803
FRONT-FRONT
2186500550 AXLE ASSEMBLY – FRONT 805
2186500550 AXLE ASSEMBLY – FRONT 807
2186500550 AXLE ASSEMBLY – FRONT 809
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XIII
2186500550 AXLE ASSEMBLY – FRONT 811
2186500550 AXLE ASSEMBLY – FRONT 813
2186500550 AXLE ASSEMBLY – FRONT 815
7768002388 ARM ASSEMBLY – TORQUE 817
2186500553 AXLE ASSEMBLY – 819
REAR FRONT
2186500550 AXLE ASSEMBLY – FRONT 821
2186500550 AXLE ASSEMBLY – FRONT 823
2186500550 AXLE ASSEMBLY – FRONT 825
2186500550 AXLE ASSEMBLY – FRONT 827
2186500550 AXLE ASSEMBLY – FRONT 829
2186500550 AXLE ASSEMBLY – FRONT 831
7033000984 ARM ASSEMBLY – TORQUE 833
7490000647 GEAR ASSEMBLY – POWER STEERING 835
7601000940 LINK ASSEMBLY – DRAG 839
7601000944 LINK ASSEMBLY – DRAG 841
7601000937 LINK ASSEMBLY – DRAG 843
7372004536 CYLINDER ASSEMBLY – 2″ 845
STEER
4 2186700576 AXLE INSTALLATION – REAR 849
2186700577 AXLE ASSEMBLY – REAR 855
2186700562 STEER ASSEMBLY – AXLE #3 857
THRU DRIVE
7049001753 AXLE ASSEMBLY – 859
DRIVE/STEER
7049001753 AXLE ASSEMBLY – 861
DRIVE/STEER
7049001753 AXLE ASSEMBLY – 865
DRIVE/STEER
DIFFERENTIAL CARRIER ASSEMBLY
7049001753 AXLE ASSEMBLY – 869
DRIVE/STEER
PLANETARY DRIVE PARTS
7049001753 AXLE ASSEMBLY – 871
DRIVE/STEER
BRAKE ASSEMBLY
9049109673 UNIT, EXPANDER 873
7049001753 AXLE ASSEMBLY – 875
DRIVE/STEER
EXPANDER UNIT
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XIV
9049109673 UNIT, EXPANDER 877
6372003383 CYLINDER ASSEMBLY – 2 1/2″ 879
STEER
7009000015 BRAKE CHAMBER ASSEMBLY 881
2186700578 AXLE ASSEMBLY – 883
DRIVE/STEER
7049001895 AXLE ASSEMBLY – NO-SPIN 885
DRIVE
7049001895 AXLE ASSEMBLY – NO-SPIN 887
DRIVE
HUB ASSEMBLY
9049110687 BRAKE ASSEMBLY 891
9049109673 UNIT, EXPANDER 893
7049001895 AXLE ASSEMBLY – NO-SPIN 895
DRIVE
DIFFERENTIAL ASSEMBLY
7049001895 AXLE ASSEMBLY – NO-SPIN 897
DRIVE
BRAKE ASSEMBLY
9049109673 UNIT, EXPANDER 899
7049001895 AXLE ASSEMBLY – NO-SPIN 901
DRIVE
EXPANDER UNIT ASSEMBLY
7049001895 AXLE ASSEMBLY – NO-SPIN 903
DRIVE
PLANETARY GEAR GROUP
6372003383 CYLINDER ASSEMBLY – 2 1/2″ 905
STEER
7067000546 BEAM ASSEMBLY – EQUALIZER 907
7576000463 LOOSE HARDWARE KIT 909
7364002747 DRIVE LINE ASSEMBLY 911
7009000547 BRAKE CHAMBER ASSEMBLY 913
7601000947 LINK ASSEMBLY – DRAG 915
7601000948 LINK ASSEMBLY – DRAG 917
5 2186800995 DRIVE LINE INSTALLATION – 919
KESSLER AXLES
7364002748 DRIVE LINE ASSEMBLY 921
7364002698 DRIVE LINE ASSEMBLY 923
6 2186100800 FENDER AND DECKING 929
INSTALLATION
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XV
2186100825 FENDER ASSEMBLY – RIGHT HAND 933
CENTER
2186100826 FENDER ASSEMBLY – LEFT HAND 935
FRONT
7 2186100821 MUD FLAP INSTALLATION 939
8 2186100978 BOX INSTALLATION – SLING 943
2186100979 BOX ASSEMBLY – SLING 947
9 2186100969 BEAM INSTALLATION – 953
OUTRIGGER
2186100968 BEAM ASSEMBLY – OUTRIGGER 957
6372005174 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 961
(COMPLETE ASSEMBLY)
6372005643 CYLINDER ASSEMBLY-5 1/2″ OUTRIGGER JACK 963
(COMPLETE ASSEMBLY)
10 2186100903 STOWAGE INSTALLATION – 965
OUTRIGGER FLOAT
11 2186100967 JACK INSTALLATION – 967
FIFTH OUTRIGGER
6372005642 CYLINDER ASSEMBLY-3 1/2″ OUTRIGGER JACK 969
(COMPLETE ASSEMBLY)
12 6458000029 FLOAT ASSEMBLY – OUTRIGGER 971
13 2186801122 HOOD INSTALLATION – 975
ENGINE
2186801119 HOOD ASSEMBLY – ENGINE 979
14 2186801121 WEATHERSTRIP INSTALLATION 983
– ENGINE HOOD
15 2186100975 REST INSTALLATION – BOOM 985
16 2186100895 LADDER INSTALLATION – 987
ACCESS
17 2186300518 EXTERIOR LIGHTS AND HORN 991
INSTALLATION – CARRIER
2186100890 HARNESS INSTALLATION – 995
LIGHT BRACKET
6512002413 HARNESS ASSEMBLY – 997
LIGHT BRACKET
19 2186300516 MIRROR INSTALLATION – 1003
REAR VIEW
7628000035 HEAD AND LOOP ASSEMBLY – 1005
MIRROR
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XVI
20 2186800936 BATTERY BOX INSTALLATION 1007
21 2186100952 AIR TANK AND VALVE 1009
INSTALLATION
7515000828 DRYER ASSEMBLY – AIR 1013
(24 VOLT)
7926000608 VALVE ASSEMBLY – 1015
SPRING BRAKE
7926990445 VALVE ASSEMBLY – SUPPLY DUMP 1017
(COMPLETE ASSEMBLY)
22 2186100772 HYDRAULIC TANK 1019
INSTALLATION
2186100948 RESERVOIR ASSEMBLY – 1021
HYDRAULIC
7437000797 FILTER ASSEMBLY 1023
7258001526 COVER ASSEMBLY – 1025
INSPECTION MANHOLE
23 2186600866 HYDRAULIC VALVE 1029
INSTALLATION – CARRIER
7926003506 VALVE ASSEMBLY – REAR 1035
STEER/INTEGRATED OUTRIGGER
7926002066 VALVE ASSEMBLY – FLOW 1041
DIVIDER
7926003559 VALVE ASSEMBLY – DUMP 1043
24 2186100819 CONTROL BOX INSTALLATION – 1047
OUTRIGGER
6176003184 CONTROL BOX ASSEMBLY – 1049
OUTRIGGER
6246003086 CABLE ASSEMBLY – LEFT HAND 1051
OUTRIGGER CONTROL
6176003183 CONTROL BOX ASSEMBLY – 1053
OUTRIGGER
6246003087 CABLE ASSEMBLY – RIGHT 1055
HAND OUTRIGGER CONTROL
25 2186100759 FUEL TANK INSTALLATION 1057
27 2186600921 HYDRAULIC LINES 1063
INSTALLATION – OUTRIGGER
28 2186600822 HYDRAULIC LINES 1069
INSTALLATION – STEER
30 2186600826 HYDRAULIC LINES 1071
INSTALLATION – REAR STEER
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XVII
31 6978004137 ELECTRICAL SYSTEM 1077
INSTALLATION – CARRIER
6512002692 HARNESS ASSEMBLY – CARRIER 1085
6176002944 BOX ASSEMBLY – JUNCTION 1089
33 6970002924 TIRE AND WHEEL 1091
INSTALLATION
6970002925 TIRE AND WHEEL ASSEMBLY – 1093
GOODYEAR 445/65 R22.5
34 6970002936 TIRE AND WHEEL 1095
INSTALLATION
6970002925 TIRE AND WHEEL ASSEMBLY – 1097
GOODYEAR 445/65 R22.5
36 2186600874 AIR LINES INSTALLATION – 1101
CARRIER
37 2186600820 AIR LINES, CROSS-AXLE 1107
DIFFERENTIAL LOCK
38 2186600791 AIR LINES INSTALLATION – 1109
(TRAILING BOOM)
39 2186100960 VALVE INSTALLATION – 1111
TRAILING BOOM AIR
40 2186100915 STOWAGE INSTALLATION – 1113
HEADACHE BALL
41 2186100879 TRAILER RECEPTACLE 1117
INSTALLATION
51 2186801084 ENGINE INSTALLATION – 1119
(FOR REFERENCE ONLY)
2186801160 ENGINE ASSEMBLY 1123
7904000759 TRANSMISSION ASSEMBLY 1129
7904000759 TRANSMISSION ASSEMBLY 1131
7904000759 TRANSMISSION ASSEMBLY 1133
ROADRANGER VALVE
7904000759 TRANSMISSION ASSEMBLY 1135
HOSES AND CONNECTIONS
7904000759 TRANSMISSION ASSEMBLY 1137
SLAVE VALVE
7904000759 TRANSMISSION ASSEMBLY 1139
AIR FILTER AND REGULATOR
7904000759 TRANSMISSION ASSEMBLY 1141
SHIFT BAR HOUSING
7904000759 TRANSMISSION ASSEMBLY 1143
SHIFT BAR HOUSING
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XVIII
7904000759 TRANSMISSION ASSEMBLY 1145
INTEGRAL OIL PUMP
7904000759 TRANSMISSION ASSEMBLY 1147
CASE ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1149
MAINSHAFT ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1151
COUNTERSHAFT ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1153
INPUT SHAFT
AND
7904000759 TRANSMISSION ASSEMBLY 1155
REVERSE IDLER
7904000759 TRANSMISSION ASSEMBLY 1157
AUXILIARY
CASE ASSEMBLY
7904000759 TRANSMISSION ASSEMBLY 1159
AUXILIARY
MAINSHAFT
7904000759 TRANSMISSION ASSEMBLY 1161
AUXILIARY
COUNTERSHAFT
7904000759 TRANSMISSION ASSEMBLY 1163
AUXILIARY
DRIVE GEAR
7904000759 TRANSMISSION ASSEMBLY 1165
RANGE CYLINDER
7904000759 TRANSMISSION ASSEMBLY 1167
SPLITTER CYLINDER
7352000949 SLAVE UNIT ASSEMBLY 1169
(COMPLETE ASSEMBLY)
7352000949 SLAVE UNIT ASSEMBLY 1171
7352000949 SLAVE UNIT ASSEMBLY 1173
2186800990 PUMP INSTALLATION 1177
7722000985 PUMP ASSEMBLY – GEAR 1181
7722000967 DRIVE ASSEMBLY – PUMP 1185
( WITH DISCONNECT )
(COMPLETE ASSEMBLY)
7810003112 DRIVE LINE ASSEMBLY 1187
(COMPLETE ASSEMBLY)
2186801195 FAN DRIVE INSTALLATION 1189
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XIX
2197801174 CLUTCH INSTALLATION 1191
(NOT AVAILABLE AS ASSEMBLY)
7576000075 CLUTCH RELEASE ASSEMBLY 1193
6978004132 ELECTRICAL SYSTEMS 1197
INSTALLATION – ENGINE
6512003106 HARNESS ASSEMBLY – ENGINE 1199
6512002572 HARNESS ASSEMBLY – 1201
ECM POWER
6512002571 HARNESS ASSEMBLY – 1203
ENGINE
6512002344 HARNESS ASSEMBLY – 1205
COOLANT LEVEL SWITCH
7722000976 PUMP ASSEMBLY – 2 SECTION GEAR 1209
WITH PRIORITY FLOW DIVIDER SET
(COMPLETE ASSEMBLY)
2186801154 ENGINE COMPONENT INSTALLATION 1213
– CUMMINS M11-400E
2186801155 SOLENOID ASSEMBLY – 1217
FAN CLUTCH
(COMPLETE ASSEMBLY)
7926003827 VALVE ASSEMBLY – 1219
SOLENOID, FAN CLUTCH
52 2186800949 QUICK START INSTALLATION 1221
53 2186801032 EXHAUST INSTALLATION – AIR 1223
CLEANER AND
7304000639 CLEANER ASSEMBLY – AIR 1227
(COMPLETE ASSEMBLY)
55 2186801120 COOLER INSTALLATION – 1231
RADIATOR/CHARGE AIR
2186801118 COOLER ASSEMBLY – 1235
RADIATOR/CHARGE AIR
56 2186800935 BATTERY INSTALLATION 1237
57 2186800950 HEATER INSTALLATION – 1241
ENGINE BLOCK
59 2186801016 COOLER INSTALLATION – 1243
TRANSMISSION OIL
7576001743 MOUNTING KIT – OIL COOLER 1245
80 2186801002 ROD INSTALLATION – CLUTCH 1249
CARRIER/FRAME CAB
54 2186800946 TRANSMISSION SHIFT 1251
INSTALLATION
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XX
6352000890 MASTER CONTROL UNIT 1253
MODIFICATION
58 2186801102 CONVERTER INSTALLATION – 1255
24V – 12V
76 6245001307 CAB INSTALLATION 1259
78 6679002924 CONSOLE INSTALLATION – FRONT 1261
– CARRIER
6245001388 CONSOLE ASSEMBLY – CARRIER 1265
FRONT
6978004135 ELECTRICAL SYSTEM 1273
INSTALLATION
6512002576 HARNESS ASSEMBLY – 1281
CARRIER FRONT CONSOLE
6750000760 RELAY ASSEMBLY – 1285
CARRIER
79 6001001786 ACOUSTICAL INSTALLATION – 1289
CARRIER CAB
82 6425000640 FAN INSTALLATION – 1291
CAB CIRCULATING
7425000658 FAN ASSEMBLY – 24 VOLT CAB 1293
(COMPLETE ASSEMBLY)
84 2186400608 WINDOW INSTALLATION – 1295
ELECTRIC POWER
7576001212 LIFT ASSEMBLY – ELECTRIC 1297
85 2186600789 AIR LINE INSTALLATION – 1299
CONSOLE
86 2186600788 AIR LINE INSTALLATION – 1301
CAB
87 6978004136 ELECTRICAL SYSTEM 1305
INSTALLATION
6512002693 HARNESS ASSEMBLY – 1309
CARRIER CAB
6679002791 RELAY PANEL ASSEMBLY 1311
6512002360 HARNESS ASSEMBLY – RELAY 1313
PANEL
88 6001001785 MAT INSTALLATION – CARRIER 1315
CAB FLOOR
89 6348000679 EXTINGUISHER INSTALLATION – FIRE 1317
90 6798000984 SEAT AND BELT INSTALLATION 1319
7798000888 SEAT ASSEMBLY 1321
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: October 04, 2018 Rev: 04
Model Number Serial Number
TTS870 84856
Item Part Description Page
XXI
91 6632000846 WINDSHIELD WASHER 1325
INSTALLATION
92 6515000871 HEATER AND DEFROSTER 1329
INSTALLATION
7515000849 HEATER ASSEMBLY – 1333
HOT WATER
93 6245001263 DIFFERENTIAL VALVE AND 1335
LIGHT INSTALLATION
2186600790 AIR LINES INSTALLATION – 1337
AXLE DIFFERENTIAL LOCK
94 6245001389 ENGINE BRAKE SWITCHES 1339
INSTALLATION
96 6245001299 COVER INSTALLATION – BOTTOM 1341
97 6581001212 LIGHT INSTALLATION – 1343
INTERIOR DOME
6581001213 LIGHT ASSEMBLY – DOME 1345
(COMPLETE ASSEMBLY)
98 6245001295 CONTROL INSTALLATION – 1347
REAR STEER
6512002414 HARNESS ASSEMBLY – REAR 1349
STEER CONTROL
6750000749 RELAY ASSEMBLY 1351
DECALS
300 6376008352 DECAL INSTALLATION – 1357

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