Grove GMK 2035E Driving & Crane Operation Operating Manual 3112276 PDF

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Grove GMK 2035E Driving & Crane Operation Operating Manual 3112276 – PDF DOWNLOAD

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Grove GMK 2035E Driving & Crane Operation Operating Manual 3112276 – PDF DOWNLOAD

Language : English
Pages : 730
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove GMK 2035E Driving & Crane Operation Operating Manual 3112276 – PDF DOWNLOAD

Additional page 3
SLI override 3
Controls for crane cabin heating 15
1 Overview 21
1 1 Identification 21
1 2 EC Declaration of Conformity 25
1 3 Documentation supplied 26
1 4 Information about the operating instructions 27
1 4 1 What do the symbols used mean? 27
1 4 2 How are the operating instructions structured? 29
Division 29
Structure of the chapters 29
Structure of the pages 30
1 4 3 How do I find the information I need? 31
Cross-references example 32
1 4 4 What information is available for operations planning? 34
1 5 Conversion table for US measurements 35
2 Basic safety instructions 39
2 1 Intended use 39
2 1 1 Improper use 40
2 2 Organisational measures 41
2 3 Qualifications of the personnel 43
2 4 Safety instructions for driving the truck crane 44
2 5 Safety instructions for crane operation 45
2 6 Safety indications for welding work 47
3 Operating elements when driving 51
3 1 Overview of the operating elements 51
3 1 1 On the outside of the truck crane 52
3 1 2 In the driver’s cab 54
Top view of driver’s cab 54
Below in the driver’s cab 56
Above in the driver’s cab 57
Behind the cover 59
3 1 3 Front instrument panel 60
Left 60
Tachograph version 1 62
Middle 63
Right 64
3 1 4 Side instrument panel 66
Standard heating 68
Auxiliary water heater 69
Auxiliary air heater 70
3 1 5 Transmission 71
3 1 6 Steering column 72
3 1 7 Sockets for hand-held control 73
3 1 8 Outrigger control units 74
3 2 Short description of the operating elements 75
3 2 1 Definition of positional references 75
Basic rule 75
Switches and buttons 76
3 2 2 General information on the operating elements 76
3 2 3 Engine 77
Steering column 77
Multipurpose switch 77
Instrument panels 78
3 2 4 Electrical system/electronics 79
Electrical system 79
Electronics 79
3 2 5 Transmission 81
3 2 6 Final drive 85
Transverse differential locks 85
Longitudinal differential lock 85
3 2 7 Brakes 86
Service brake 86
Parking brake 87
Additional brakes 88
3 2 8 Steering/separate steering 89
Instrument panels 89
In the driver’s door 89
3 2 9 Suspension 90
3 2 10 Hydraulic system 90
3 2 11 Lighting/windscreen wipers/horn 91
Steering column 91
Instrument panels 91
Overhead in the driver’s cab 93
3 2 12 Level adjustment system 94
3 2 13 Roof ventilator 95
3 2 14 Tachograph/Speedometer 96
Tachograph 96
Speedometer 96
3 2 15 Diagnostics 97
3 2 16 Windows, doors, keys 98
Windows 98
Doors 99
Keys 100
3 2 17 Front flap 100
4 Starting/turning off the engine for driving 103
4 1 Starting the engine from the driver’s cab 103
4 1 1 CHECKLIST: Starting the engine 103
4 1 2 CHECKLIST: For low temperatures 106
4 1 3 Ladders and access ladders 107
Access ladders 107
Ladders 107
4 1 4 Refuelling 109
4 1 5 Checks before starting the engine 110
On the hydraulic tank 110
Battery master switch 110
Checking the hand-held control 111
4 1 6 Switch on the ignition 111
4 1 7 Lamp test/equalisation of the switching states 112
Lamp test 112
Equalisation of the switching states 113
4 1 8 Starting the engine 113
Without flame start system 114
With flame start system 115
4 1 9 Checks after starting the engine 116
4 1 10 Control elements 117
4 1 11 Setting the idling speed 118
4 2 Turning off the engine 119
4 2 1 On the ignition lock/with hand-held control 119
After starting up from the driver’s cab 119
After starting up with the hand- held control 119
After parking 119
4 2 2 With emergency stop switches 120
Resetting the emergency stop switch 120
4 3 Air intake inhibitor 121
Releasing the air intake inhibitor 121
4 4 Operation if equipped with dual tank 123
5 Driving 127
5 1 Before driving 127
5 1 1 CHECKLIST: Checks before on-road driving 127
5 1 2 Checking the condition of the truck crane 133
Windscreen washing system 133
Warning plates for vehicle width 133
Change-over to driving mode 134
Electrical system 134
Mirror setting 134
Vehicle height 135
Supply pressure 136
Parking brake 137
5 1 3 Adjusting the seats and steering column 138
Adjusting the driver’s seat 138
Adjusting the passenger seat 139
Adjusting the steering column 140
5 1 4 Switching the suspension on/off 141
Switching on thesuspension 141
Switching off thesuspension 141
5 1 5 Setting the tachograph – version 1 142
Prerequisites 142
Display of error messages 142
Adjusting the tachograph 143
5 2 Operating the transmission 147
5 2 1 To switch on 147
5 2 2 Switching the transmission to neutral position 148
5 2 3 Selecting the direction of travel and starting gear 148
Selecting the drivingdirection 148
Selecting the starting gear 149
5 2 4 Changing the operating mode 150
Change-over to automatic mode 150
Change-over to manual mode 150
5 2 5 Starting 151
5 2 6 Driving and changing gears 153
In automatic operating mode 153
In manual operatingmode 154
5 2 7 Changing the driving direction 155
5 2 8 Stopping 155
Stopping for a long period of time 155
5 2 9 Gear position L 156
To switch on 156
To switch off 157
5 2 10 On the roller type dynamometer 158
5 2 11 Preheat transmission 158
5 3 Driving and turning off the truck crane 159
5 3 1 Checks while driving 159
Directly after you start to move 159
While driving 160
5 3 2 Tempomat 162
Activating the Tempomat 162
Driving with the Tempomat 162
Switching off the Tempomat 163
5 3 3 Temposet 164
Switching on theTemposet 164
Driving with theTemposet 164
Switching the Temposet off 164
5 3 4 Driving downhill 165
Starting 165
Checks when driving downhill 166
Downshifting 167
Sustained action brake 167
Retarder 168
5 3 5 Driving uphill 169
Starting 169
Driving 169
5 3 6 Warning messages in driving mode 170
Meaning of the lamps 170
5 3 7 Parking the truck crane 173
Securing the truck crane against rolling away 174
When standing still for more than 8 hours 175
5 3 8 Fold-up berth 176
5 4 Off-road driving 177
Adjustments to the transmission 177
Connections 177
Changing the vehicle level 177
Rocking the vehicle free and towing 177
5 4 1 Key-operated switch 178
When switching on 178
When switching off 178
5 4 2 Operating the longitudinal differential lock 179
5 4 3 Operation of the transverse differential locks 180
5 4 4 Operation of the level adjustment system 181
Setting the on-road level 181
Preselecting lifting/lowering 182
Inclining the truck crane 182
Changing the overall level 182
After changing the level 182
5 4 5 Freeing the immobilised truck crane 183
Rocking the truck crane free 183
Towing free to the front 184
Towing free backwards 184
5 5 Separate steering 185
5 5 1 Switching to separate steering 186
5 5 2 Steering with separate steering 187
5 5 3 Switching to normal steering mode 188
5 6 Heating and ventilating the driver’s cab 189
5 6 1 Standard heating system 189
To switch on 189
Temperature 189
Fan 189
Fresh air/recirculated air 190
Air distribution 190
To switch off 191
5 6 2 Auxiliary water heating system 192
Preheating the engine 192
Preheating the driver’s cab 192
To switch on 193
Setting the day and time 194
Storing the heating start 195
Setting the heating period 196
Switching the heating start on and off 196
To switch off 197
Setting the remaining time 197
5 6 3 Auxiliary air heater 198
To switch on 198
Temperature 199
Additional functions 199
To switch off 199
5 6 4 Air-conditioning system 200
To switch on 200
Operation 200
Drying the air 201
To switch off 201
5 7 Towing a trailer 203
Effects on the axle loads 203
Coupling the trailer 204
Connecting the supply lines 205
Removing supply lines 206
Uncoupling the trailer 206
Checking the braking force 208
6 Driving modes 211
6 1 Driving modes 211
Information on the axle loads 211
6 1 1 Information on how to use the tables 212
6 1 2 Table for a maximum axle load of 12 t 213
7 Malfunctions in driving mode 217
7 1 Emergency stop switch 217
7 2 What to do when a malfunction occurs in road traffic 219
7 3 Towing the truck crane 221
7 3 1 Towing in the event of engine or transmission damage 222
Compressed-air supply 222
Electric power supply 222
On the transmission 223
Axle drives 223
Parking brake 223
Towing the truck crane out of the danger area 224
7 3 2 Starting to tow 224
7 4 Wheels and tyres 225
7 4 1 Wheel change 225
Removing a damaged wheel 226
On the spare wheel holder 226
Wheel, installing 227
7 4 2 Filling the tyres yourself 229
Connecting the filling hose 229
Filling the tyres 230
Remove the filling hose 230
7 5 Tilting/lowering the driver’s cabin 231
7 5 1 Prerequisites and information on tilting 231
7 5 2 Tilting and lowering the driver’s cab 232
Operating the hand pump 232
Tilting the driver’s cab 233
Lowering the driver’s cab 234
7 6 Fuses on the carrier 235
Information on replacing fuses 235
7 6 1 Fuses in the driver’s cab 236
For the dual tank 239
7 6 2 Fuses in the battery box 240
7 6 3 Fuses on I/O boards 241
7 7 Finding and eliminating malfunctions 243
7 7 1 Malfunctions on the engine 243
When operating with the dual tank 245
7 7 2 Malfunctions in the differential locks 245
7 7 3 Malfunctions on the transmission 246
7 7 4 Steering malfunctions 247
7 7 5 Service brake malfunctions 248
7 7 6 Malfunctions to the suspension 249
7 7 7 Level adjustment system malfunctions 249
7 7 8 Malfunctions on the ECOS carrier 250
In the driver’s cab 250
On the control units 253
7 8 Procedure in the event of malfunctions 255
7 8 1 Switching on emergency operation in coolant circuit 255
7 8 2 Procedure in the event of transmission malfunctions 256
Error messages 256
Displaying error codes 257
8 Technical information on the carrier 261
8 1 Technical data 261
8 1 1 Dimensions and weights of the truck crane, axle loads 262
Dimensions 263
Weight and axle loads 263
8 1 2 Dimensions and weights of removable parts 264
Spare wheel 264
Outriggers 264
8 1 3 Carrier 265
Engine 265
Manual transmission 265
Axle lines 265
Steering 265
Tyres 266
Electrical system 266
Tools 266
Towing coupling 266
Outriggers 267
Driving speeds 267
Climbing ability 267
Turning circle radiuses 268
9 Index 271
A 273
B 273
C 273
D 275
E 277
F 278
H 279
I 280
K 280
L 280
M 281
O 281
P 282
R 282
S 283
T 284
V 286
W 286
Additional page 305
SLI override 293
Controls for crane cabin heating 305
10 Operating elements for crane operation 311
10 1 Overview of the operating elements 311
10 1 1 On the outside of the truck crane 312
10 1 2 Crane cab 314
10 1 3 Front panel 316
10 1 4 Side panel 317
Bottom 317
Top 318
10 1 5 Control panels 320
Left 320
Right 321
10 1 6 Control lever assignment 322
10 1 7 Heating system 323
10 1 8 ECOS control unit 324
10 1 9 ECOS display – main menu 326
10 1 10 ECOS display – submenus 328
Counterweight submenu 328
Superstructure lock submenu 329
Outriggers submenu 330
Telescoping submenu 332
Power unit speeds submenu 334
Monitoring submenu 335
Settings submenu 336
Operating hours submenu 338
Warning submenu 338
Error submenu 339
Working range limitation submenu 340
Driving submenu 342
10 1 11 SLI control unit 344
10 1 12 Hand-held control 348
Outriggers control panel 349
10 1 13 On the Outrigger control units 350
Outriggers 351
Outrigger pressure display 351
Inclination display 351
10 1 14 For hydraulic emergency operation 352
10 2 Short description of the operating elements 353
10 2 1 Definition of positional references 353
Basic rule 353
Switch 354
10 2 2 General rules for buttons and symbols on the display 354
10 2 3 Engine 355
Side panel 355
ECOS display 355
10 2 4 Seat contact switch and dead man’s switch 356
10 2 5 ECOS crane control 357
Control unit 357
10 2 6 Outriggers 360
Hand-held control 360
In the Outriggers submenu 361
In the Settings submenu 362
On the Outrigger control units 363
10 2 7 Inclination displays 365
10 2 8 Anemometer displays 366
10 2 9 Counterweight submenu 367
Counterweight submenu 367
10 2 10 Superstructure lock submenu 369
Turntable locking 369
Houselock 370
10 2 11 Main hoist 371
10 2 12 Slewing gear 372
10 2 13 Derricking gear 374
10 2 14 Telescoping mechanism 375
Control panels 375
Telescoping submenu 376
In the Settings submenu 378
10 2 15 Hydraulic system 379
10 2 16 Safe load indicator (SLI) 380
Input elements with displays 380
Display elements 382
On the front panel 385
10 2 17 Electrical system 387
10 2 18 Lighting, windscreen wiper/washing system 387
Lighting 387
Windscreen wiper/ Washing system 389
10 2 19 Hand-held control 390
Sockets on truck crane 390
Engine control panel 391
Horn 391
Outriggers control panel 392
10 2 20 Diagnostics 394
10 2 21 Windows, doors, keys 395
Windows 395
Crane cab door 395
Keys 396
10 3 Brief description of the operating elements – driving from the crane cab 397
10 3 1 Driving submenu 397
10 3 2 Transmission 398
10 3 3 Final drive 399
10 3 4 Brakes 400
Side panel 400
ECOS display 400
10 3 5 Steering 401
Normal steering 401
Separate steering 402
11 Starting/turning off the engine – for crane operation 405
11 1 When starting the engine the first time in the day 405
11 2 Starting the engine – from the crane cab 407
11 2 1 Checking the fuel level 407
11 2 2 Checks before starting the engine 408
Checks on the carrier 408
Checking the hand-held control 408
11 2 3 Switch on the ignition 408
11 2 4 Lamp test/equalisation of the switching states 409
Lamp test 409
Equalisation of the switching states 410
11 2 5 Adjusting the brightness of the display 411
11 2 6 Starting the engine 412
Without flame start system 412
With flame start system 413
11 2 7 Checks after starting the engine 414
11 2 8 Monitoring submenu 415
11 2 9 Setting the idling speed 416
11 3 Starting the engine – with the hand-held control 417
In the driver’s cab 417
Starting the engine 417
11 4 Turning off the engine 419
11 4 1 On the ignition lock/with hand-held control 419
After starting from the crane cab 419
After starting up with the hand- held control 419
After parking 419
11 4 2 With emergency stop switches 420
Resetting the emergency stop switch 420
12 Crane operation 423
12 1 Before crane operation 423
12 1 1 CHECKLIST: Checks prior to crane operation 423
12 1 2 Checking the condition of the truck crane 427
Windscreen washing system 427
Crane cab heating system 427
Visual inspection 428
Checking the position of the hoist ropes 428
Checking the electrical system 429
12 1 3 Adjusting the crane cab seat and front panel 429
Crane cab seat 429
Front panel 430
12 1 4 Checking the safety devices 430
Safe load indicator 430
Lifting limit switch 431
Emergency stop switch 431
Seat contact switch 432
12 1 5 Earthing the load 433
12 1 6 Preheating the hydraulic oil 434
12 1 7 Locking/Unlocking the turntable 436
Locking points 436
Lock turntable 437
Unlock turntable 437
12 1 8 Switching the houselock on/off 438
Switching on the houselock 438
Switching off the houselock 440
12 2 Operation of the safe load indicator 441
12 2 1 Switching on the SLI 442
To switch on 442
Lamp test on theSLI 444
Brightness of the displays 444
12 2 2 Entering the rigging mode 445
Entering the SLI code 446
Entering the reeving value 449
Entering individual components 450
12 2 3 Checks prior to crane operation 453
12 2 4 Displays during crane operation 454
Continuous displays 454
Optional displays 456
12 2 5 SLI early warning 458
12 2 6 SLI shutdown 458
Shutdown due to overload 459
12 2 7 Error message 460
12 2 8 SLI override 461
12 2 9 Displaying and entering the time and date 462
Display 462
Input 463
12 3 Crane operation with main boom 465
12 3 1 Checks during crane operation 465
Horizontal alignment 465
Safe distances 465
Checking the wind speed 466
12 3 2 Permissible slewing ranges and working positions 467
360 slewing range 467
0 to the rear working position 467
180 to the front rigging position 468
Free on wheels working position 468
12 3 3 Main hoist 469
Switching on the main hoist 470
Lifting and lowering 470
Switching off the main hoist 471
12 3 4 Lifting limit switch and lowering limit switch 472
Lifting limit switch 472
Lowering limit switch 474
12 3 5 Derricking gear 475
Switching on the derricking gear 475
Raising and lowering the boom 476
Switching off the derricking gear 477
Lowering the main boom to a horizontal position 477
12 3 6 Telescoping mechanism 478
Fixed length, intermediate length, telescoping length 478
Telescoping 479
Switching on thetelescoping mechanism 480
Manual telescoping 480
Teleautomation 483
Telescoping in thehorizontal position 487
Switching off thetelescoping mechanism 487
12 3 7 High speed 488
Switching on thefunction 488
Derricking gear/ Telescoping mechanism 488
Hoist 489
12 3 8 Slewing gear 490
Switching on theslewing gear 490
Slewing 490
Braking the slewing movement 492
Slewing gear freewheel 493
Switching off the slewing gear 493
12 3 9 Possible movement combinations 494
12 4 Settings and displays for crane operation 495
12 4 1 Inclining the crane cab 495
12 4 2 Adjusting the stroke interval of the windscreen wiper 496
12 4 3 Limiting the power unit speeds 496
12 4 4 Setting the characteristic curve for the control levers 498
12 4 5 Operation of the directional spotlights 499
12 4 6 Displaying the operating hours 500
12 4 7 Warning submenu 501
Opening the submenu 501
Meaning of the symbols 501
Exiting the submenu 504
12 4 8 Error submenu 504
12 5 Working range limiter 505
12 5 1 Opening the Working range limiter submenu 506
12 5 2 Viewing current settings 506
12 5 3 Entering limit values 508
Overall height/ Working radius 508
Slewing angle 509
Entering objects 511
12 5 4 Entering limit values/objects manually 514
Limit values 514
Objects 515
12 5 5 Switching monitoring functions on/off 516
12 5 6 Shutdown by working range limiter 517
12 6 Work break 519
12 6 1 Short work breaks 519
12 6 2 Work breaks of more than 8 hours 520
Securing the truck crane 520
12 7 Heating and ventilating the crane cab 521
12 7 1 Heating system 521
To switch on 522
Temperature 523
Fan 523
Fresh air/recirculated air 523
Air distribution 524
Setting the day and time 525
Storing the heating start 526
Setting the heating period 527
Switching the heating start on and off 527
To switch off 528
Setting the remaining time 528
12 7 2 Air-conditioning system 529
To switch on 529
Operation 529
Drying the air 530
To switch off 530
13 Rigging work 533
13 1 Rigging work checklists for crane operation with the main boom 533
13 1 1 CHECKLIST: Rigging 533
13 1 2 CHECKLIST: Unrigging 538
13 2 Choosing a suitable site 541
13 2 1 Determining the required ground bearing area 541
13 2 2 Safe distance from slopes and pits 544
13 2 3 Earthing the truck crane 545
13 2 4 Safe distance from electrical lines 546
13 3 Connecting/Disconnecting the hand-held control 549
13 4 Outriggers 551
13 4 1 CHECKLIST: Extending the outriggers 551
13 4 2 CHECKLIST: Retract outriggers 553
13 4 3 Permissible outrigger spans 554
13 4 4 Preparing the truck crane 555
In the driver’s cab 555
Outrigger control units 555
13 4 5 Setting the spans 556
13 4 6 Extending/retracting outriggers 558
From the control units 559
With the hand- held control 560
From the crane cab 562
13 4 7 Moving the outrigger pads into working/driving position 564
13 4 8 Enlarging the ground bearing area 565
13 4 9 Extending/retracting supporting cylinders 567
From the control units 568
With the hand- held control 569
From the crane cab 570
13 4 10 Levelling the truck crane on outriggers 572
Inclination displays 572
Prerequisites 573
Manual alignment 574
Automatic alignment 575
13 4 11 Levelling the free-standing truck crane 577
When rigging 577
During crane operation 578
13 5 Rigging/Unrigging the counterweight 581
13 5 1 Counterweight parts 581
13 5 2 Identification and slinging points 583
13 5 3 CHECKLIST: Rigging counterweight 584
13 5 4 CHECKLIST: Unrigging counterweight 585
13 5 5 Assemble counterweight versions 586
Inspection 586
Assembling 587
13 5 6 Counterweight hoist unit 589
Counterweight submenu 589
Extending/ retracting the lifting cylinders 590
Locking/unlocking the counterweight 591
13 5 7 Removing/installing the counterweight on the turntable 592
Installing 592
Removing 593
13 5 8 Securing the counterweight sections for driving the truck crane 593
13 5 9 Slewing with rigged counterweight 594
13 6 Rigging work on the main boom 595
13 6 1 Hook block on the bumper 595
Picking up the hook block 595
Attaching the hook block 596
13 6 2 Hook block on a separate vehicle 597
Picking up the hook block 598
Setting down the hook block 598
13 6 3 Reeving and unreeving the hoist rope 600
Fastening the rope end clamp 600
Reeving the hoist rope 602
Unreeving the hoist rope 604
13 6 4 Possible reeving methods on the main boom 605
13 6 5 Installing/Removing the lifting limit switch 608
Installing the lifting limit switch 608
Removing the lifting limit switch 611
13 6 6 Locking/Unlocking the lifting limit switch 613
Locking 613
Unlocking 613
13 6 7 Installing/Removing the anemometer 614
13 6 8 Securing / releasing the main boom 615
13 6 9 Installing/removing the air traffic control light 616
13 7 Other rigging work 619
13 7 1 Folding mirrors in and out and adjusting them 619
13 7 2 Step on the crane cab 620
14 Driving the rigged truck crane 623
14 1 Route 623
14 2 Permissible rigging modes and axle loads 624
14 2 1 To drive crane without a load 624
14 2 2 To drive with a load 624
14 2 3 Axle loads 625
14 3 Before driving the rigged truck crane 625
14 3 1 Checking the tyre pressure and the wind speed 625
14 3 2 Secure superstructure so it cannot slew 626
14 3 3 Putting the truck crane on the wheels 627
14 4 Driving from the driver’s cab 629
14 4 1 Preparing to drive 629
Transmission 629
Switching on separate steering 629
Connections 629
14 4 2 While driving 630
14 5 Driving from the crane cab 631
14 5 1 Preparing to drive 632
14 5 2 Opening/closing the driving mode submenu 633
Automatically 633
Manually 634
Close 634
14 5 3 Steering 635
To switch on 635
Adapt steering direction 635
Normal steering 636
Separate steering 636
14 5 4 Operating the transmission 638
Driving direction 638
Crane hydraulic system on/off 638
Selecting the gear position 639
14 5 5 While driving 640
Gear position L, R 640
Gear position D 640
Warning messages 640
14 5 6 Possible connections 641
Longitudinal differential lock 642
Transverse differential locks 643
14 5 7 After driving 644
15 Malfunctions during crane operation 647
15 1 Emergency stop switch 647
15 2 What to do when a malfunction occurs during crane operation 649
Load can be lowered 649
Load cannot be lowered 649
15 3 Fuses on the superstructure 651
Information on replacing fuses 651
15 3 1 Fuses on the turntable 652
Fuse group F1 652
On the circuit board 653
On the I/O-3 circuit board 653
15 3 2 Fuses in the crane cab 654
15 3 3 SLI fuses 656
15 4 Finding and eliminating malfunctions 657
15 4 1 Malfunctions on the engine 657
15 4 2 Malfunctions when operating with the hand-held control 657
15 4 3 Malfunctions to the turntable lock 658
15 4 4 Malfunctions during the inclination of the crane cab 658
15 4 5 Malfunctions on the main hoist 659
15 4 6 Malfunctions in the telescoping mechanism 660
Telescoping mechanism error messages 661
15 4 7 Malfunctions on the derricking gear 662
15 4 8 Malfunctions on the slewing gear 663
15 4 9 Malfunctions on the counterweight hoist unit 664
15 4 10 Malfunctions in the hydraulic system / hydraulic oil cooler 665
15 4 11 Malfunctions when driving from the crane cab 665
15 4 12 Malfunctions on the outriggers 666
15 4 13 Troubleshooting on the SLI 667
General malfunctions 667
Error messages 668
Table of error codes 670
Switching off thesensor/tachogenerator 672
15 4 14 Malfunctions ECOS – superstructure 673
ECOS program version 673
General malfunctions 673
Error messages 674
Exiting the submenu 675
15 5 Emergency operations and programs 677
15 5 1 Telescoping emergency program 677
Starting the emergency program 677
Operating in theemergency program 678
Exiting the emergency program 679
15 5 2 Emergency operation with the hand-held control 681
Preparations 681
Preselecting apower unit 682
Operating a power unit 682
Stopping operations 683
Stopping movements in emergencies 684
Turning off the engine 684
15 6 Hydraulic emergency operation 685
15 6 1 Connect/Disconnect 685
15 6 2 Establishing the required hydraulic circuits 686
Switching over valves 686
For lifting/ lowering 688
15 6 3 Performing emergency operation 689
15 6 4 After the emergency activation 689
15 7 Hydraulic emergency operation BGR 159 691
15 7 1 Operating principle 691
15 7 2 Connecting/Disconnecting hoses 692
For the transformer 692
For the hand pump 693
15 7 3 Establishing the required hydraulic circuits 694
Switching positions of the valves 694
Switching over valves 694
For lifting/lowering 696
For slewing 697
15 7 4 Carrying out emergency operation 697
Derricking 698
Lifting/lowering 699
Slewing 699
15 7 5 After emergency operation 700
Switching offemergency operation 700
Switching overthe crane operation 700
Disconnecting thehoses 700
15 7 6 Emergency supply of another crane 701
After emergency supply 702
16 Technical information for the superstructure 705
16 1 Technical data 705
16 1 1 Maximum lifting capacity (DIN/ ISO/ EN) 705
16 1 2 Dimensions and weights of the truck crane, axle loads 706
16 1 3 Dimensions and weights of removable parts 706
Hook blocks and hook tackle 706
Counterweight parts 707
counterweight versions 707
16 1 4 Superstructure 707
Main hoist 707
Slewing gear 707
Derricking gear 708
Main boom 708
Lattice extension 708
Operating speeds 708
17 Index 711
A 713
B 713
C 713
D 715
E 717
F 718
H 719
I 720
K 720
L 720
M 721
O 721
P 722
R 722
S 723
T 724
V 726
W 726

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