Grove GMK 5130-1 Lattice Extension Operating Instruction Manual SN 3112360 – PDF DOWNLOAD

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Grove GMK 5130-1 Lattice Extension Operating Instruction Manual SN 3112360 – PDF DOWNLOAD

FILE DETAILS:

Grove GMK 5130-1 Lattice Extension Operating Instruction Manual SN 3112360 – PDF DOWNLOAD

Language : English
Pages : 272
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove GMK 5130-1 Lattice Extension Operating Instruction Manual SN 3112360 – PDF DOWNLOAD

Important information:
1.1 About these operating instructions:

All the lattice extensions described in these operating instructions can be obtained as additional equipment.
Validity of these operating instructions:

These operating instructions only apply to lattice extensions which were delivered by Manitowoc Crane Group Germany GmbH.
When operating the truck crane with one of the lattice extensions described in these operating instructions, you must also follow all the information in the Operating instructions supplied with the GMK 5130-1 which was equipped at the factory with the lattice extension.

Prerequisites for assembly and operation:

The lattice extensions described in these operating instructions may only be operated together with truck crane GMK 5130-1, whose serial number is identical to the serial number on the lattice extensions labels.
Safety instructions
The operation of GMK 5130-1 with one of the lattice extensions described in these operating instructions is subject to:
– all the basic safety instructions to be found in the subsequent section Basic
safety instructions and
– all the safety instructions contained in the operating instructions supplied
with the GMK 5130-1.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove GMK 5130-1 Lattice Extension Operating Instruction Manual SN 3112360 – PDF DOWNLOAD

1 Important information.........................................................................................  7
	1.1 About these operating instructions......................................................................  7
		Validity of these operating instructions................................................................  7
		Prerequisites for assembly and operation................................................................  7
		Safety instructions....................................................................................  7
		References to other operating instructions..............................................................  7
	1.2 Basic safety instructions...............................................................................  8
		1.2.1 Warnings and symbols..............................................................................  8
	1.3 Intended use............................................................................................  9
	1.4 Organizational measures................................................................................. 11
	1.5 Personnel qualifications................................................................................ 13
	1.6 Safety instructions for truck crane work................................................................ 14
2 Transport dimensions and weights.............................................................................. 19
	2.1 Swing-away lattice extension............................................................................ 19
	2.2 Auxiliary single-sheave boom top........................................................................ 20
	2.3 Heavy load lattice extension............................................................................ 20
3 11/18 m swing-away lattice extension.......................................................................... 23
	3.1 Validity................................................................................................ 23
	3.2 Additional operating and display elements............................................................... 23
		3.2.1 In the crane cab.................................................................................. 24
			At the control console, right....................................................................... 24
			On the crane control display........................................................................ 25
			On the safe load indicator.......................................................................... 26
			On the safe load indicator.......................................................................... 27
		3.2.2 Operating and display elements on the hand-held control........................................... 29
		3.2.3 Operating and display instruments on the swing-away lattice extension............................. 30
	3.3 Identification of the swing-away lattice extension...................................................... 31
		Serial number on section1.............................................................................. 32
		Serial number on section2.............................................................................. 32
	3.4 Composition of the swing-away lattice extension......................................................... 33
	3.5 Centres of gravity for slinging......................................................................... 34
	3.6 Checklists for rigging work............................................................................. 35
		3.6.1 Overview of the required rigging work............................................................. 35
		3.6.2 CHECKLIST: Installing the 11/18 m swing-away latticeextension.................................... 36
		3.6.3 CHECKLIST: Removing the 11/18 m swing-away lattice extension...................................... 38
			For a rigged lattice extension...................................................................... 38
			For a folded lattice extension...................................................................... 40
		3.6.4 CHECKLIST: Rigging the 11/18 m swing-away lattice extension....................................... 43
		3.6.5 CHECKLIST: Unrigging the 11/18 m swing-away lattice extension..................................... 49
	3.7 Description of rigging work............................................................................. 55
		3.7.1 Preparing the truck crane for rigging............................................................. 55
			Prerequisites for rigging........................................................................... 55
			Prerequisites for unrigging......................................................................... 55
			Securing the lattice extension with rope............................................................ 56
		3.7.2 Checking the transport condition.................................................................. 57
			Transport condition with lattice extension folded at the side....................................... 58
			Transport condition with removed lattice extension.................................................. 61
		3.7.3 Checking the locking device on the hose drum...................................................... 62
			Undoing the locking device.......................................................................... 62
			Inserting the locking device........................................................................ 63
			Position of the hydraulic connections............................................................... 63
		3.7.4 Establishing/disconnecting the hydraulic connection............................................... 65
		3.7.5 Folding the run-up rail out/in.................................................................... 67
		3.7.6 Connections with folded lattice extension......................................................... 68
			Connections in the front area....................................................................... 68
			Connections in the middle area...................................................................... 73
			Connections in the rear area........................................................................ 75
		3.7.7 Connections on the left and right of the main boom head........................................... 80
			Right-hand connection............................................................................... 80
			Left-hand connection................................................................................ 82
			Relieving the connecting points..................................................................... 84
		3.7.8 Swinging the lattice extension onto the main boom head............................................ 85
			Prerequisites....................................................................................... 85
			Swinging the lattice extension...................................................................... 85
		3.7.9 Swinging the lattice extension when rigging....................................................... 86
			When rigging – section1............................................................................ 86
			When unrigging – section1.......................................................................... 87
			When rigging – section2............................................................................ 88
			When unrigging – section2.......................................................................... 89
		3.7.10 Establishing/releasing connections on the lattice extension..................................... 91
			Section1 and section2 installed................................................................... 92
			Only section1 installed........................................................................... 93
		3.7.11 Electrical connections on the lattice extension.................................................. 94
			On 11 m swing- away lattice extension............................................................... 94
			On 18 mswing- away lattice extension................................................................ 96
		3.7.12 Folding deflection sheave out/in................................................................. 97
			Folding out the deflection sheaves................................................................. 97
			Folding in the deflection sheaves.................................................................. 99
		3.7.13 Positioning/removing the hoist rope..............................................................100
			Positioning the hoist rope.........................................................................100
			Removing the hoist rope............................................................................100
			Possible reeving methods on the lattice extension..................................................101
		3.7.14 Installing/removing the lifting limit switch.....................................................102
			Overriding connection on main boom..................................................................102
			On 11 m swing- away lattice extension...............................................................103
			On 18 m swing- away lattice extension...............................................................104
		3.7.15 Installing/removing the anemometer...............................................................105
			On 11 m swing- away lattice extension...............................................................105
			On 18 m swing- away lattice extension...............................................................106
		3.7.16 Installing/Removing the air traffic control light................................................107
			Installing..........................................................................................107
			Removing............................................................................................108
		3.7.17 Derricking the lattice extension.................................................................109
			When rigging........................................................................................109
			During operation....................................................................................111
		3.7.18 Setting the angle – with the auxiliary crane.....................................................112
			Setting the angle – with the auxiliary crane.......................................................112
			Pin positions.......................................................................................113
		3.7.19 Setting the angle – without the auxiliary crane.................................................114
			Entering the SLIcode...............................................................................114
			Setting an angle of 20 or 40......................................................................115
			Setting 0 angle....................................................................................117
			Inclining the truck crane...........................................................................119
		3.7.20 Transportation on a separate vehicle.............................................................120
	3.8 Operation with the lattice extension....................................................................121
		3.8.1 Setting the SLI...................................................................................122
			Derrickable lattice extension.......................................................................122
			Inclinable lattice extension........................................................................123
		3.8.2 Raising and setting down the main boom............................................................124
			Raising.............................................................................................124
			Setting down........................................................................................124
		3.8.3 Telescoping with rigged lattice extension.........................................................125
		3.8.4 Information about the SLI shutdown................................................................126
		3.8.5 Procedure if the permissible wind speed is exceeded...............................................127
		3.8.6 Information about the main boom operation when the lattice extension is folded/rigged.............128
			Folded..............................................................................................128
			Rigged..............................................................................................128
	3.9 Turning loads with the lattice extension................................................................131
		3.9.1 Prerequisites.....................................................................................131
		3.9.2 Setting the SLI...................................................................................132
			Entering the reeving................................................................................133
			Setting the SLI to the auxiliary hoist..............................................................134
		3.9.3 Turning a load....................................................................................136
	3.10 Driving with rigged truck crane and rigged lattice extension...........................................139
		3.10.1 Driving route....................................................................................140
		3.10.2 Boom positions and axle loads....................................................................141
			Notes on the tables.................................................................................141
			11 m swing-away lattice extension..................................................................142
			18 m swing-away lattice extension.................................................................143
		3.10.3 Driving the rigged crane.........................................................................144
			Locking the turntable and engaging the slewing gear brake...........................................144
			Retracting the outriggers..........................................................................145
			Switching over suspension...........................................................................145
			Switching on separate steering......................................................................146
			Driving.............................................................................................147
			Aligning the free- on-wheels truck crane horizontally...............................................148
			Supporting the truck crane.........................................................................149
	3.11 Finding and eliminating malfunctions...................................................................150
	3.12 Maintenance work.......................................................................................151
		3.12.1 Modules in need of protection during cleaning work...............................................151
		3.12.2 Maintenance work M 1, monthly....................................................................152
			Pins................................................................................................152
		3.12.3 Maintenance work M 12, every twelve months.......................................................153
			Lubricate joints on section1.......................................................................153
4 Boom extension................................................................................................157
	4.1 Identification and slinging points......................................................................157
		4.1.1 Identification....................................................................................157
		4.1.2 Slinging points...................................................................................158
	4.2 Assembly of boom extensions.............................................................................159
	4.3 Checklists for rigging work.............................................................................161
		4.3.1 CHECKLIST: Rigging the 26/32 m boom extension.....................................................161
		4.3.2 CHECKLIST: Unrigging the 26/32 m boom extension...................................................165
	4.4 Description of rigging work.............................................................................169
		4.4.1 Installing/dismantling section3 and section4....................................................169
			Installing..........................................................................................169
			Dismantling.........................................................................................170
		4.4.2 Installing/dismantling the lattice extension for the boom extension...............................171
			Installing..........................................................................................171
			Dismantling.........................................................................................172
		4.4.3 Hydraulic connection at the boom extension........................................................173
			On the 26 m boom extension..........................................................................174
			On the 32 m boom extension..........................................................................176
		4.4.4 Electrical connection at the boom extension.......................................................178
			On the 26 m boom extension..........................................................................178
			On the 32 m boom extension..........................................................................180
		4.4.5 Fold in/fold out the deflection sheave on section3...............................................182
		4.4.6 Positioning/removing the hoist rope...............................................................183
			Positioning the hoist rope.........................................................................183
			Removing the hoist rope............................................................................183
			Possible reeving methods...........................................................................184
	4.5 Working with the boom extension.........................................................................185
	4.6 Driving with rigged truck crane and rigged boom extension..............................................187
		4.6.1 Driving route.....................................................................................188
		4.6.2 Boom positions and axle loads.....................................................................189
			Notes on the tables.................................................................................189
			26 m boom extension................................................................................190
			32 m boom extension................................................................................191
		4.6.3 Driving the rigged crane..........................................................................192
	4.7 Maintenance work........................................................................................193
		4.7.1 Maintenance work M 1, monthly.....................................................................193
5 Auxiliary single-sheave boom top..............................................................................197
	5.1 Identification..........................................................................................197
	5.2 Installing/removing auxiliary single-sheave boom top....................................................199
		5.2.1 Installing the auxiliary single-sheave boom top...................................................199
		5.2.2 Dismantling the auxiliary single-sheave boom top..................................................200
	5.3 Rigging the auxiliary single-sheave boom top............................................................201
		5.3.1 Rigging in transport position.....................................................................201
		5.3.2 Rigging in working position.......................................................................202
		5.3.3 Attaching and removing the hoist rope.............................................................203
			Possible reeving methods............................................................................204
		5.3.4 Setting the SLI...................................................................................204
		5.3.5 Lifting limit switch and anemometer...............................................................205
			For operation.......................................................................................205
			For transport.......................................................................................205
			Anemometer..........................................................................................206
	5.4 Operation with the auxiliary single-sheave boom top.....................................................206
	5.5 Turning loads with the auxiliary single-sheave boom top.................................................207
		5.5.1 Prerequisites.....................................................................................207
		5.5.2 Setting the SLI...................................................................................208
			Entering the reeving................................................................................209
			Setting the SLI to the auxiliary hoist..............................................................210
		5.5.3 Turning a load....................................................................................212
	5.6 Driving with rigged truck crane and rigged auxiliary single-sheave boom top.............................215
6 Heavy load lattice extension..................................................................................219
	6.1 Identification..........................................................................................219
	6.2 Attaching and securing the heavy load lattice extension.................................................221
		6.2.1 Slinging point....................................................................................221
		6.2.2 Folding in/out rope attachment point..............................................................222
			Folding out rope attachment point..................................................................222
			Folding in rope attachment point...................................................................222
		6.2.3 Securing the heavy load lattice extension with guide rope.........................................223
	6.3 Installing / removing the heavy load lattice extension..................................................225
		6.3.1 Installing the heavy load lattice extension.......................................................225
		6.3.2 Removing the heavy load lattice extension.........................................................227
	6.4 Rigging the heavy load lattice extension................................................................229
		6.4.1 Rigging in transport position.....................................................................229
		6.4.2 Rigging in working position.......................................................................232
		6.4.3 Setting the angle position of the heavy load lattice extension....................................235
			Installing/removing the chain hoist.................................................................235
			Prerequisites.......................................................................................236
			Setting 40 angle...................................................................................236
			Setting 0 angle....................................................................................237
		6.4.4 Attaching and removing the hoist rope.............................................................238
			Possible reeving methods on the heavy load lattice extension........................................239
		6.4.5 Lifting limit switch and anemometer...............................................................240
			For operation.......................................................................................240
			For transport.......................................................................................240
			Anemometer..........................................................................................241
		6.4.6 Transportation on a separate vehicle..............................................................241
	6.5 Operation with the heavy load lattice extension.........................................................243
		6.5.1 Setting the SLI...................................................................................243
		6.5.2 Raising and setting down the main boom............................................................245
			Raising.............................................................................................245
			Setting down........................................................................................245
		6.5.3 Telescoping with rigged heavy load lattice extension..............................................246
		6.5.4 Information about the SLI shutdown................................................................247
		6.5.5 Procedure if the permissible wind speed is exceeded...............................................247
		6.5.6 Information about the main boom operation when the heavy load lattice extension is folded/r.......248
			Folded..............................................................................................248
			Rigged..............................................................................................248
	6.6 Turning loads with the heavy load lattice extension.....................................................251
		6.6.1 Prerequisites.....................................................................................251
		6.6.2 Setting the SLI...................................................................................252
			Entering the reeving................................................................................253
			Setting the SLI to the auxiliary hoist..............................................................254
		6.6.3 Turning a load....................................................................................256
	6.7 Driving with rigged truck crane and rigged heavy load lattice extension.................................259
7 Index.........................................................................................................263
	A...........................................................................................................265
	B...........................................................................................................265
	E...........................................................................................................265
	H...........................................................................................................265
	I...........................................................................................................266
	L...........................................................................................................266
	M...........................................................................................................268
	P...........................................................................................................268
	R...........................................................................................................268
	S...........................................................................................................268
	T...........................................................................................................268

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