Grove GMK 5130-1 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD

Description

Grove GMK 5130-1 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD

DESCRIPTION:

Grove GMK 5130-1 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD

Validity of these operating instructions:

• These operating instructions only apply to lattice extensions which were delivered by Deutsche GROVE GmbH.
• When operating the truck crane with one of the lattice extensions described in these operating instructions, you must also follow all the information in the Operating instructions supplied with the GMK 5130-1 which was equipped at the factory with the lattice extension.

Prerequisites for assembly and operation :

The lattice extensions described in these operating instructions may only be operated together with the GROVE GMK 5130-1 truck crane whose serial number is identical with the serial number marked on the lattice extensions. Safetyinstructions The operation of GMK 5130-1 with one of the lattice extensions described in these operating instructions is subject to:
– all the basic safety instructions to be found in the subsequent section Basic safety instructions and
– all the safety instructions contained in the operating instructions supplied with the GMK 5130-1.
References to other operating instructions
Cross references to other operating or maintenance instructions are shown in the following forms:
à GMK 5130-1 operating instructions, Part 2 Crane operation – Rigging work
The number for the chapter on Rigging work is found at the front, on the second page of the operating instructions specified.
or
à GMK 5130-1 operating instructions – Safe load indicator The corresponding page number can be found in the index, under the entry Safe load indicator.

TABLE OF CONTENTS:

Grove GMK 5130-1 Operating Instructions Lattice Extension Manual – PDF DOWNLOAD

1 Important information.........................................................................................  7
	1.1 About these operating instructions......................................................................  7
		Validity of these operating instructions................................................................  7
		Prerequisites for assembly and operation................................................................  7
		Safetyinstructions.....................................................................................  7
		References to other operating instructions..............................................................  7
	1.2 Basic safety instructions...............................................................................  8
		1.2.1 Warnings and symbols..............................................................................  8
	1.3 Intended use............................................................................................  9
	1.4 Organizational measures................................................................................. 11
	1.5 Personnel qualifications................................................................................ 13
	1.6 Safety instructions for truck crane work................................................................ 14
	1.7 Specifications in US standard units of measurement...................................................... 16
2 Transport dimensions and weights.............................................................................. 19
	2.1 Swing-away lattice extension............................................................................ 19
	2.2 Auxiliary single-sheave boom top........................................................................ 20
	2.3 Heavy load lattice extension............................................................................ 20
3 11/18 m (36/59 ft) swing-away lattice extension............................................................... 23
	3.1 Validity................................................................................................ 23
	3.2 Additional operating and display elements............................................................... 23
		3.2.1 In the crane cab.................................................................................. 24
			At the control console, right....................................................................... 24
			On the crane control display........................................................................ 25
			On the safe load indicator.......................................................................... 26
		3.2.2 Operating and display elements on the hand-held control........................................... 27
		3.2.3 Operating and display instruments on the swing-away lattice extension............................. 28
	3.3 Identification of the swing-away lattice extension...................................................... 29
		Serial number on section1.............................................................................. 30
		Serial number on section2.............................................................................. 30
	3.4 Composition of the swing-away lattice extension......................................................... 31
	3.5 Centres of gravity for slinging......................................................................... 32
	3.6 Checklists for rigging work............................................................................. 33
		3.6.1 Overview of the required rigging work............................................................. 33
		3.6.2 CHECKLIST: Installing the 11/18 m (36/59 ft) swing-away latticeextension......................... 34
		3.6.3 CHECKLIST: Removing the 11/18 m (36/59 ft) swing-away lattice extension........................... 36
			For a rigged lattice extension...................................................................... 36
			For a folded lattice extension...................................................................... 38
		3.6.4 CHECKLIST: Rigging the 11/18 m (36/59 ft) swing-away lattice extension............................ 41
		3.6.5 CHECKLIST: Unrigging the 11/18 m (36/59 ft) swing-away lattice extension.......................... 47
	3.7 Description of rigging work............................................................................. 53
		3.7.1 Preparing the truck crane for rigging............................................................. 53
			Prerequisites for rigging........................................................................... 53
			Prerequisites for unrigging......................................................................... 53
			Securing the lattice extension with rope............................................................ 54
		3.7.2 Checking the transport condition.................................................................. 55
			Transport condition with lattice extension folded at the side....................................... 56
			Transport condition with removed lattice extension.................................................. 59
		3.7.3 Checking the locking device on the hose drum...................................................... 60
			Undoing the locking device.......................................................................... 60
			Inserting the locking device........................................................................ 61
			Position of the hydraulic connections............................................................... 61
		3.7.4 Establishing/disconnecting the hydraulic connection............................................... 63
		3.7.5 Folding the run-up rail out/in.................................................................... 65
		3.7.6 Connections with folded lattice extension......................................................... 66
			Connections in the front area....................................................................... 66
			Connections in the middle area...................................................................... 71
			Connections in the rear area........................................................................ 73
		3.7.7 Connections on the left and right of the main boom head........................................... 78
			Right-hand connection............................................................................... 78
			Left-hand connection................................................................................ 80
			Relieving the connecting points..................................................................... 82
		3.7.8 Swinging the lattice extension onto the main boom head............................................ 83
			Prerequisites....................................................................................... 83
			Swinging the lattice extension...................................................................... 83
		3.7.9 Swinging the lattice extension when rigging....................................................... 84
			When rigging – section1............................................................................ 84
			When unrigging – section1.......................................................................... 85
			When rigging – section2............................................................................ 86
			When unrigging – section2.......................................................................... 87
		3.7.10 Establishing/releasing connections on the lattice extension..................................... 89
			Section1 and section2 installed................................................................... 90
			Only section1 installed........................................................................... 91
		3.7.11 Electrical connections on the lattice extension.................................................. 92
			On 11 m (36 ft) swing-away lattice extension........................................................ 92
			On 18 m (59 ft) swing-away lattice extension........................................................ 94
		3.7.12 Folding deflection sheave out/in................................................................. 95
			Folding out the deflection sheaves................................................................. 95
			Folding in the deflection sheaves.................................................................. 97
		3.7.13 Positioning/removing the hoist rope.............................................................. 98
			Positioning the hoist rope......................................................................... 98
			Removing the hoist rope............................................................................ 98
			Possible reeving methods on the lattice extension.................................................. 99
		3.7.14 Installing/removing the lifting limit switch.....................................................100
			Overriding connection on main boom..................................................................100
			On 11 m (36 ft) swing-away lattice extension........................................................101
			On 18 m (59 ft) swing-away lattice extension........................................................102
		3.7.15 Installing/removing the anemometer...............................................................103
			On 11 m (36 ft) swing-away lattice extension........................................................103
			On 18 m (59 ft) swing-away lattice extension........................................................104
		3.7.16 Installing/Removing the air traffic control light................................................105
			Installing..........................................................................................105
			Removing............................................................................................106
		3.7.17 Derricking the lattice extension.................................................................107
			When rigging........................................................................................107
			During operation....................................................................................109
		3.7.18 Setting the angle – with the auxiliary crane.....................................................110
			Setting the angle – with the auxiliary crane.......................................................110
			Pin positions.......................................................................................111
		3.7.19 Setting the angle – without the auxiliary crane.................................................112
			Entering the SLIcode...............................................................................112
			Setting an angle of 20 or 40......................................................................113
			Setting 0 angle....................................................................................115
			Inclining the truck crane...........................................................................117
		3.7.20 Transportation on a separate vehicle.............................................................118
	3.8 Operation with the lattice extension....................................................................119
		3.8.1 Setting the SLI...................................................................................120
			Derrickable lattice extension.......................................................................120
			Inclinable lattice extension........................................................................121
		3.8.2 Raising and setting down the main boom............................................................122
			Raising.............................................................................................122
			Setting down........................................................................................122
		3.8.3 Telescoping with rigged lattice extension.........................................................123
		3.8.4 Information about the SLI shutdown................................................................124
		3.8.5 Procedure if the permissible wind speed is exceeded...............................................125
		3.8.6 Information about the main boom operation when the lattice extension is folded/rigged.............126
			Folded..............................................................................................126
			Rigged..............................................................................................126
	3.9 Turning loads with the lattice extension................................................................129
		3.9.1 Prerequisites.....................................................................................129
		3.9.2 Setting the SLI...................................................................................130
		3.9.3 Turning a load....................................................................................132
	3.10 Driving with rigged truck crane and rigged lattice extension...........................................135
		3.10.1 Driving route....................................................................................136
		3.10.2 Boom positions and axle loads....................................................................137
			Notes on the tables.................................................................................137
			11 m (36 ft) swing- awaylattice extension..........................................................138
			18 m (59 ft) swing- awaylattice extension.........................................................140
		3.10.3 Driving the rigged crane.........................................................................142
			Locking the turntable and engaging the slewing gear brake...........................................142
			Retracting the outriggers..........................................................................143
			Switching over suspension...........................................................................143
			Switching on separate steering......................................................................144
			Driving.............................................................................................145
			Aligning the free- on-wheels truck crane horizontally...............................................146
			Supporting the truck crane.........................................................................147
	3.11 Finding and eliminating malfunctions...................................................................148
	3.12 Maintenance work.......................................................................................149
		3.12.1 Modules in need of protection during cleaning work...............................................149
		3.12.2 Maintenance work M1, monthly.....................................................................150
			Pins................................................................................................150
		3.12.3 Maintenance work M12, every twelve months........................................................151
			Lubricate joints on section1.......................................................................151
4 Boom extension................................................................................................155
	4.1 Identification and slinging points......................................................................155
		4.1.1 Identification....................................................................................155
		4.1.2 Slinging points...................................................................................156
	4.2 Assembly of boom extensions.............................................................................157
	4.3 Checklists for rigging work.............................................................................159
		4.3.1 CHECKLIST: Rigging the 26/32 m (85/105 ft) boom extension.........................................159
		4.3.2 CHECKLIST: Unrigging the 26/32 m (85/105 ft) boom extension.......................................163
	4.4 Description of rigging work.............................................................................167
		4.4.1 Installing/dismantling section3 and section4....................................................167
			Installing..........................................................................................167
			Dismantling.........................................................................................168
		4.4.2 Installing/dismantling the lattice extension for the boom extension...............................169
			Installing..........................................................................................169
			Dismantling.........................................................................................170
		4.4.3 Hydraulic connection at the boom extension........................................................171
			On the 26 m (85 ft) boom extension..................................................................172
			On the 32 m (105ft) boom extension.................................................................174
		4.4.4 Electrical connection at the boom extension.......................................................176
			On the 26 m (85 ft) boom extension..................................................................176
			On the 32 m (105ft) boom extension.................................................................178
		4.4.5 Fold in/fold out the deflection sheave on section3...............................................180
		4.4.6 Positioning/removing the hoist rope...............................................................181
			Positioning the hoist rope.........................................................................181
			Removing the hoist rope............................................................................181
			Possible reeving methods...........................................................................182
	4.5 Working with the boom extension.........................................................................183
	4.6 Driving with rigged truck crane and rigged boom extension..............................................185
		4.6.1 Driving route.....................................................................................186
		4.6.2 Boom positions and axle loads.....................................................................187
			Notes on the tables.................................................................................187
			26 m (85 ft) boom extension........................................................................188
			32 m (105 ft) boom extension.......................................................................190
		4.6.3 Driving the rigged crane..........................................................................192
	4.7 Maintenance work........................................................................................192
		4.7.1 Maintenance work M1, monthly......................................................................192
5 Auxiliary single-sheave boom top..............................................................................195
	5.1 Identification..........................................................................................195
	5.2 Installing/removing auxiliary single-sheave boom top....................................................197
		5.2.1 Installing the auxiliary single-sheave boom top...................................................197
		5.2.2 Dismantling the auxiliary single-sheave boom top..................................................198
	5.3 Rigging the auxiliary single-sheave boom top............................................................199
		5.3.1 Rigging in transport position.....................................................................199
		5.3.2 Rigging in working position.......................................................................200
		5.3.3 Attaching and removing the hoist rope.............................................................201
			Possible reeving methods............................................................................202
		5.3.4 Setting the SLI...................................................................................202
		5.3.5 Lifting limit switch and anemometer...............................................................203
			For operation.......................................................................................203
			For transport.......................................................................................203
			Anemometer..........................................................................................204
	5.4 Operation with the auxiliary single-sheave boom top.....................................................204
	5.5 Turning loads with the auxiliary single-sheave boom top.................................................205
		5.5.1 Prerequisites.....................................................................................205
		5.5.2 Setting the SLI...................................................................................206
		5.5.3 Turning a load....................................................................................208
	5.6 Driving with rigged truck crane and rigged auxiliary single-sheave boom top.............................210
6 Heavy load lattice extension..................................................................................213
	6.1 Identification..........................................................................................213
	6.2 Attaching and securing the heavy load lattice extension.................................................215
		6.2.1 Slinging point....................................................................................215
		6.2.2 Folding in/out rope attachment point..............................................................216
			Folding out rope attachment point..................................................................216
			Folding in rope attachment point...................................................................216
		6.2.3 Securing the heavy load lattice extension with guide rope.........................................217
	6.3 Installing / removing the heavy load lattice extension..................................................219
		6.3.1 Installing the heavy load lattice extension.......................................................219
		6.3.2 Removing the heavy load lattice extension.........................................................221
	6.4 Rigging the heavy load lattice extension................................................................223
		6.4.1 Rigging in transport position.....................................................................223
		6.4.2 Rigging in working position.......................................................................226
		6.4.3 Setting the angle position of the heavy load lattice extension....................................229
			Installing/removing the chain hoist.................................................................229
			Prerequisites.......................................................................................230
			Setting 40 angle...................................................................................230
			Setting 0 angle....................................................................................231
		6.4.4 Attaching and removing the hoist rope.............................................................232
			Possible reeving methods on the heavy load lattice extension........................................233
		6.4.5 Lifting limit switch and anemometer...............................................................234
			For operation.......................................................................................234
			For transport.......................................................................................234
			Anemometer..........................................................................................235
		6.4.6 Transportation on a separate vehicle..............................................................235
	6.5 Operation with the heavy load lattice extension.........................................................237
		6.5.1 Setting the SLI...................................................................................238
		6.5.2 Raising and setting down the main boom............................................................239
			Raising.............................................................................................239
			Setting down........................................................................................239
		6.5.3 Telescoping with rigged heavy load lattice extension..............................................240
		6.5.4 Information about the SLI shutdown................................................................241
		6.5.5 Procedure if the permissible wind speed is exceeded...............................................241
		6.5.6 Information about the main boom operation when the heavy load lattice extension is folded/r.......242
			Folded..............................................................................................242
			Rigged..............................................................................................242
	6.6 Turning loads with the heavy load lattice extension.....................................................245
		6.6.1 Prerequisites.....................................................................................245
		6.6.2 Setting the SLI...................................................................................246
		6.6.3 Turning a load....................................................................................248
	6.7 Driving with rigged truck crane and rigged heavy load lattice extension.................................251
7 Index.........................................................................................................255
	A...........................................................................................................257
	B...........................................................................................................257
	E...........................................................................................................257
	H...........................................................................................................257
	I...........................................................................................................258
	L...........................................................................................................258
	M...........................................................................................................260
	P...........................................................................................................260
	R...........................................................................................................260
	S...........................................................................................................260
	T...........................................................................................................260

GROVE GMK 5130-1 OPERATING INSTRUCTIONS LATTICE EXTENSION MANUAL – PDF DOWNLOAD:

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