Grove GMK 5130-1 Operating Instructions Manual Part 1 (Driving) – PDF DOWNLOAD
DESCRIPTION:
Grove GMK 5130-1 Operating Instructions Manual Part 1 (Driving) – PDF DOWNLOAD
Serial number : 3 112 278 en
Intended use:
The GMK 5130-1 is a state-of-the-art truck crane, designed in accordance with approved safety regulations. Nevertheless, the operator or third parties can still be endangered and the crane or other property put at risk while using it.
Modifications may only be made to the truck crane following the approval of Deutsche GROVE GmbH.
The GMK 5130-1 truck crane may only be used in a perfect technical condition as intended and with due attention paid to safe operation and possible hazards. Any malfunctions that could impair safety must be eliminated immediately.
Without the corresponding special equipment, the GMK 5130-1 truck crane may only be operated within the permitted temperature range; àTechnical information on the carrier, p. 8 – 1.
The GMK 5130-1 truck crane is designed solely for lifting loads which are within the permitted GMK 5130-1 lifting capacities. The load must be slung as prescribed to a hook block which is positioned vertically over the load prior to lifting.
Intended use also includes
– Observing the entire crane documentation, consisting of the operating
instructions, the lifting capacity table, the outrigger pressure table and the
safety manual
– Adhering to the inspection and maintenance requirements specified in
the maintenance manual
Improper use
Deutsche GROVE GmbH is not liable for any damage caused by improper or unauthorized use of the GMK 5130-1 truck crane. The user alone bears the risk.
Improper use includes:
– Transporting loads on the carrier
– Pushing, pulling or lifting loads with the level adjustment system, beams
or outrigger cylinders
– Pushing or pulling loads or lifting them off the ground using the slewing
gear, derricking gear or telescoping mechanism
– Pulling off fixed objects with the crane
– Two-hook operation with the boom extension and two-hook operation on
the main boom head without additional equipment
– Setting SLI codes that do not correspond to the actual rigging mode
– Working with an overridden SLI or overridden lifting limit switch
– After SLI shutdown, increasing the working radius by pulling the raised
load at an angle (e.g. with a chain hoist)
– Misuse of the outrigger pressure indicator as a safety function to prevent
the crane from overturning after an SLI shutdown (outrigger pressure
greater than 0 t)
– On-road driving in impermissible driving mode (axle load, dimension)
– Moving the rigged crane in an impermissible driving mode
– Using equipment that is not permitted for the crane
TABLE OF CONTENTS:
Grove GMK 5130-1 Operating Instructions Manual Part 1 (Driving) – PDF DOWNLOAD
Part 1......................................................................................................... 1
Additional pageWind surface of the load.................................................................... 3
1 Overview................................................................................................. 9
1.1 Identification..................................................................................... 9
1.2 EC Declaration of Conformity....................................................................... 13
1.3 Documentation supplied............................................................................. 14
1.4 Information about the operating instructions....................................................... 15
1.4.1 What do the symbols used mean?............................................................... 15
1.4.2 How are the operating instructions structured?............................................... 17
Division....................................................................................... 17
Structure of the chapters...................................................................... 17
Structure of the pages......................................................................... 18
1.4.3 How do I find the information I need?........................................................ 19
Cross-references example....................................................................... 20
1.4.4 What information is available for operations planning?....................................... 22
1.5 Conversion table for US measurements............................................................... 23
2 Basic safety instructions................................................................................ 27
2.1 Intended use....................................................................................... 27
2.1.1 Improper use................................................................................. 28
2.2 Organisational measures............................................................................ 29
2.3 Qualifications of the personnel.................................................................... 31
2.4 Safety instructions for driving the truck crane.................................................... 32
2.5 Safety instructions for crane operation............................................................ 33
3 Operating elements for driving........................................................................... 37
3.1 Overview of the operating elements................................................................. 37
3.1.1 On the outside of the truck crane............................................................ 38
3.1.2 In the driver's cab.......................................................................... 40
Top view of driver's cab....................................................................... 40
Below in the driver's cab...................................................................... 42
Overhead in the driver's cab................................................................... 43
Behind the cover............................................................................... 44
3.1.3 Front instrument panel....................................................................... 45
Left........................................................................................... 45
Tachograph..................................................................................... 46
Middle......................................................................................... 47
Right.......................................................................................... 49
3.1.4 ECOS control unit............................................................................ 50
3.1.5 ECOS display – main menu..................................................................... 52
3.1.6 ECOS display – submenus...................................................................... 54
Level adjustment system submenu................................................................ 54
Settings submenu............................................................................... 56
Submenu Inspection............................................................................. 57
Operating hours submenu........................................................................ 58
Warning submenu................................................................................ 58
Transmission emergency program submenu......................................................... 59
Error submenu.................................................................................. 60
3.1.7 Side instrument panel........................................................................ 61
Standard heating............................................................................... 62
Auxiliary water heating system................................................................. 63
Auxiliary airheater........................................................................... 64
3.1.8 Transmission................................................................................. 65
3.1.9 Steering column.............................................................................. 66
3.1.10 Sockets for hand-held control............................................................... 67
3.1.11 Outrigger control units..................................................................... 68
3.2 Short description of the operating elements........................................................ 69
3.2.1 Definition of positional references.......................................................... 69
Basic rule..................................................................................... 69
Switches and buttons.......................................................................... 70
3.2.2 General information on the operating elements................................................ 70
3.2.3 General rules for buttons and symbols on the display......................................... 71
3.2.4 Engine....................................................................................... 72
Steering column................................................................................ 72
Multipurpose switch............................................................................ 72
Instrument panels.............................................................................. 73
3.2.5 Electrical system / electronics.............................................................. 74
Electrical system.............................................................................. 74
3.2.6 ECOS crane control........................................................................... 74
Control unit................................................................................... 74
Instrument panel............................................................................... 77
3.2.7 Transmission................................................................................. 78
ECOS display................................................................................... 78
Side instrument panel.......................................................................... 79
3.2.8 Final drive.................................................................................. 82
3.2.9 Brakes....................................................................................... 84
Service brake.................................................................................. 84
Parking brake.................................................................................. 85
Additional brakes.............................................................................. 86
3.2.10 Steering / Separate steering................................................................ 87
Instrument panels.............................................................................. 87
ECOS display................................................................................... 87
Driver's door.................................................................................. 88
3.2.11 Suspension.................................................................................. 88
3.2.12 Lighting / windscreen wipers / horn......................................................... 89
Steering column................................................................................ 89
Instrument panels.............................................................................. 89
Overhead in the driver's cab................................................................... 91
3.2.13 Level adjustment system..................................................................... 92
3.2.14 Tachograph / Speedometer.................................................................... 94
Tachograph..................................................................................... 94
Speedometer.................................................................................... 94
3.2.15 Roof ventilator............................................................................. 95
3.2.16 Diagnostics................................................................................. 95
Connections / buttons......................................................................... 95
Displays / submenu............................................................................ 96
3.2.17 Windows, doors, keys........................................................................ 97
Windows........................................................................................ 97
Doors.......................................................................................... 98
Keys........................................................................................... 99
3.2.18 Front flap.................................................................................. 99
4 Starting / turning off the engine for driving............................................................103
4.1 Starting the engine from the driver's cab..........................................................103
4.1.1 CHECKLIST: Starting the engine...............................................................103
4.1.2 CHECKLIST: If the temperature is low.........................................................106
4.1.3 Access ladders and ladders...................................................................106
Access ladders.................................................................................106
Ladders........................................................................................107
4.1.4 Refuelling...................................................................................109
4.1.5 Inspections before starting the engine.......................................................110
On the hydraulictank..........................................................................110
Battery master switch..........................................................................111
Checking the hand-held control.................................................................111
4.1.6 Switching on the ignition....................................................................111
4.1.7 Lamp test / equalisation of the switching states.............................................112
Lamp test......................................................................................112
Equalisation of the switching states...........................................................113
4.1.8 Adjusting the brightness of the display......................................................114
4.1.9 Starting the engine..........................................................................115
Without flame start system.....................................................................116
With flame start system........................................................................117
4.1.10 Checking after starting the engine..........................................................118
Checking in the main menu......................................................................118
Checking the instrument panels.................................................................119
4.1.11 Monitoring submenu..........................................................................119
4.1.12 Setting the idling speed....................................................................120
4.2 Turning off the engine.............................................................................121
4.2.1 During normal operation, with the ignition lock / with the hand- held control................121
Hand-held control not connected................................................................121
Hand-held control connected....................................................................121
After parking..................................................................................121
4.2.2 With emergency stop switches in emergencies..................................................122
Resetting the emergency stop switch............................................................122
4.3 Air intake inhibitor...............................................................................123
Releasing the air intake inhibitor.................................................................123
5 Driving..................................................................................................127
5.1 Before driving.....................................................................................127
5.1.1 CHECKLIST: Inspections before on-road driving................................................127
5.1.2 Checking the condition of the truck crane....................................................133
Windscreen washing system.....................................................................133
Warning signs for vehicle width................................................................133
Electrical system..............................................................................134
Adjusting the mirrors.........................................................................134
Checking the vehicle height...................................................................135
Supply pressure................................................................................136
Parking brake..................................................................................137
5.1.3 Adjusting the seats and steering column......................................................138
Adjusting the driver's seat....................................................................138
Adjusting the passenger seat..................................................................139
Adjusting the steering column..................................................................140
5.1.4 Switching the suspension on / off............................................................141
Opening the submenu...........................................................................141
Switching on the suspension....................................................................142
Switching off the suspension...................................................................142
5.1.5 Adjusting the tachograph.....................................................................143
Prerequisites..................................................................................143
Display of error messages......................................................................143
Adjusting the tachograph.......................................................................144
5.1.6 Displaying the operating hours...............................................................148
5.2 Operating the transmission.........................................................................149
5.2.1 To switch on.................................................................................149
5.2.2 Switching the transmission to neutral position...............................................150
5.2.3 Changing the operating mode..................................................................150
Change-over to automatic mode..................................................................150
Change-over to manual mode.....................................................................150
5.2.4 Display of the selected gears................................................................151
5.2.5 Selecting the direction of travel and starting gear..........................................151
Selecting the driving direction...............................................................151
Selecting the starting gear....................................................................152
5.2.6 Starting.....................................................................................153
5.2.7 Driving and changing gears...................................................................155
In automatic operating mode...................................................................155
In manual operating mode......................................................................156
5.2.8 Changing the driving direction...............................................................157
Quick change ofgear...........................................................................157
5.2.9 Stopping.....................................................................................158
Stopping for along period oftime.............................................................158
5.2.10 On the roller type dynamometer..............................................................158
5.3 Driving and turning off the truck crane............................................................159
5.3.1 Inspections while driving....................................................................159
Immediately after you start to move............................................................159
While driving..................................................................................160
5.3.2 Tempomat.....................................................................................161
Switching on the Tempomat......................................................................161
Driving with the Tempomat......................................................................161
Switching off the Tempomat.....................................................................162
5.3.3 Temposet.....................................................................................163
Switching Temposet on.........................................................................163
Driving with the Temposet......................................................................163
Switching Temposet off........................................................................163
5.3.4 Driving downhill.............................................................................164
Starting.......................................................................................164
Inspections when driving downhill..............................................................164
Downshifting...................................................................................165
Engine retarder................................................................................166
Eddy current retarder..........................................................................167
5.3.5 Driving uphill...............................................................................168
Starting.......................................................................................168
Driving........................................................................................168
5.3.6 Warning submenu..............................................................................169
Opening the submenu...........................................................................169
Meaning of the symbols.........................................................................170
Exiting the submenu...........................................................................173
5.3.7 Error submenu................................................................................173
5.3.8 Parking the truck crane......................................................................174
Securing the truck crane against moving unintentionally........................................175
When stationary for more than 8hours..........................................................176
5.3.9 Folding berth................................................................................177
5.4 Off-road driving...................................................................................179
Adjustments to the transmission....................................................................179
Connections........................................................................................179
Changing the vehicle level.........................................................................179
Rocking the vehicle free andtowing...............................................................179
5.4.1 Operation of the longitudinal differential locks.............................................180
Switching on...................................................................................180
Switching off..................................................................................181
5.4.2 Operation of the transverse differential locks...............................................182
Switching on...................................................................................182
Switching off..................................................................................183
5.4.3 Operation of the level adjustment system.....................................................184
Opening the submenu...........................................................................184
Setting the on-road level......................................................................185
Pre-selecting suspension struts...............................................................185
Changing the vehicle level.....................................................................186
Viewing the current inclination................................................................186
Exiting the submenu...........................................................................187
5.4.4 Freeing the truck crane stuck in terrain.....................................................188
Rocking the truck crane free...................................................................188
Towing free forwards..........................................................................189
Towing free in reverse gear....................................................................189
5.5 Separate steering..................................................................................191
5.5.1 Switching to separate steering...............................................................192
5.5.2 Steering with separate steering..............................................................193
5.5.3 Switching to normal steering mode............................................................194
5.6 Heating and ventilating the driver's cab...........................................................195
5.6.1 Standard heating system......................................................................195
Switching the heating on and off...............................................................195
Setting the temperature.......................................................................195
Setting recirculated / fresh air...............................................................196
Setting the air distribution..................................................................196
Ventilating the driver's cab...................................................................197
5.6.2 Auxiliary water heating system...............................................................198
Preheating the engine..........................................................................198
Preheating the driver's cab....................................................................198
Switching on the auxiliary heater..............................................................199
Switching off the auxiliary heater.............................................................200
Setting the time and weekday...................................................................200
Saving the automatic heating start.............................................................201
Setting the heating period....................................................................202
Switching the automatic heating start on and off...............................................202
Setting the remaining time.....................................................................203
5.6.3 Auxiliary air heater.........................................................................204
Switching on the auxiliary heater..............................................................204
Setting the temperature.......................................................................205
Switching off the auxiliary heater.............................................................205
Additional functions..........................................................................205
5.6.4 Air-conditioning system......................................................................206
Switching on...................................................................................206
Setting the air distribution..................................................................206
Switching off..................................................................................207
For pleasant air conditioning in the crane cab.................................................207
Drying the air in the driver's cab.............................................................208
5.7 Towing a trailer...................................................................................209
Effects on the axle loads..........................................................................209
Coupling the trailer...............................................................................210
Connecting the supply lines........................................................................211
Removing the supply lines..........................................................................212
Uncoupling the trailer.............................................................................212
Checking the braking force........................................................................214
6 Driving modes and rigging for on-road driving............................................................217
6.1 Driving modes......................................................................................217
Information on the axle loads......................................................................217
6.1.1 Information on how to use the tables.........................................................218
6.1.2 Tables for a maximum axle load of 12 t.......................................................219
For 14.00 R25 tyres............................................................................219
For 16.00 R25 tyres............................................................................220
For 20.5 R25 tyres..........................................................................221
6.2 Rigging work for driving with a trailer............................................................223
6.2.1 Switching on the slewing gear freewheel......................................................224
Prerequisites..................................................................................224
6.2.2 Switching on boom floating position..........................................................226
6.2.3 Switching on boom pre-tensioning.............................................................227
6.2.4 Switching the superstructure driving lights on / off.........................................229
Switching off..................................................................................229
Switching on...................................................................................229
6.3 Rigging the main boom..............................................................................231
Additional equipment required......................................................................231
6.3.1 CHECKLIST: Removing the main boom............................................................232
Prerequisites..................................................................................232
Checklist......................................................................................232
6.3.2 CHECKLIST: Mounting the main boom............................................................235
Prerequisites..................................................................................235
Checklist......................................................................................235
6.3.3 Fitting slings to the main boom..............................................................238
6.3.4 Removing / attaching the clamp...............................................................239
6.3.5 Hydraulic connection for the lattice extension...............................................240
6.3.6 Switching the pressure relief on / off.......................................................241
6.3.7 Retracting / fitting the derricking cylinder head pin........................................242
Retracting the derricking cylinder head axle..................................................243
Fitting the derricking cylinder head axle......................................................244
6.3.8 Retracting / extending the boom pivot pin....................................................245
Before retracting..............................................................................245
After extension................................................................................245
Retracting / extending the pivot pin...........................................................246
6.3.9 Separate the hydraulic / electrical connection...............................................247
Lifting in front of the turntable..............................................................247
Disconnecting..................................................................................248
6.3.10 Establishing the hydraulic / electrical connection..........................................249
Lifting onto the turntable.....................................................................249
Establishing...................................................................................250
6.3.11 Aligning the connecting points..............................................................251
6.3.12 Securing / releasing the derricking cylinder................................................251
6.3.13 Transporting the main boom..................................................................252
6.3.14 Inspections after main boom mounting........................................................253
7 Malfunctions in driving mode.............................................................................257
7.1 Emergency stop devices.............................................................................257
7.2 What to do when a malfunction occurs in road traffic...............................................259
7.3 Towing the truck crane.............................................................................261
7.3.1 Towing in the event of engine or transmission damage.........................................262
Compressed-air supply..........................................................................262
Electric power supply..........................................................................262
On the transmission...........................................................................263
Axle drives....................................................................................264
Parking brake..................................................................................264
Towing the truck crane out of the danger area..................................................265
7.3.2 Starting to tow..............................................................................266
7.4 Wheels and tyres...................................................................................267
7.4.1 Wheel change.................................................................................267
Removing a damaged wheel.......................................................................268
On the spare wheel holder......................................................................268
Mounting a wheel...............................................................................269
7.4.2 Filling the tyres yourself...................................................................271
Connecting the filling hose....................................................................271
Filling the tyres..............................................................................272
Removing the filling hose.....................................................................272
7.5 Fuses on the carrier...............................................................................273
Notes on changing fuses...........................................................................273
7.5.1 Fuses in the driver's cab....................................................................274
7.5.2 Fuses in the battery box.....................................................................279
7.5.3 Fuses on I/O circuit boards..................................................................280
7.6 Finding and eliminating malfunctions...............................................................281
7.6.1 Malfunctions on the engine for driving.......................................................281
7.6.2 Differential lock malfunctions...............................................................283
7.6.3 Malfunctions on the transmission.............................................................284
7.6.4 Steering malfunctions........................................................................285
7.6.5 Service brake malfunctions...................................................................286
7.6.6 Malfunctions on the suspension...............................................................287
7.6.7 Malfunctions on the level adjustment system..................................................287
7.6.8 Malfunctions in the hydraulic system / hydraulic oil cooler..................................288
7.6.9 Malfunctions on the ECOS carrier.............................................................289
ECOS program version...........................................................................289
General malfunctions..........................................................................289
Error messages.................................................................................290
Exiting the submenu...........................................................................291
Error display on the control units.............................................................292
7.7 Procedure in the event of malfunctions.............................................................293
7.7.1 Switching on emergency operation in coolant circuit..........................................293
7.7.2 Procedure in the event of malfunctions to the transmission and engine........................294
Entries on the transmission display...........................................................294
Transmission emergency program submenu.........................................................296
Switching gears mechanically in emergency mode.................................................299
ID number of the transmission..................................................................303
8 Technical information on the carrier.....................................................................307
8.1 Technical data.....................................................................................307
8.1.1 Dimensions and weights of the truck crane, axle loads........................................308
Dimensions.....................................................................................309
Weight and axleloads..........................................................................309
8.1.2 Dimensions and weights of removable parts....................................................310
Spare wheel....................................................................................310
Outriggers.....................................................................................310
Main boom......................................................................................310
8.1.3 Carrier......................................................................................311
Engine.........................................................................................311
Manual transmission...........................................................................311
Transfer case..................................................................................311
Axle lines.....................................................................................311
Steering.......................................................................................312
Tyres..........................................................................................312
Electrical system..............................................................................312
Tools..........................................................................................312
Towing couplings...............................................................................312
Outriggers.....................................................................................313
Driving speeds.................................................................................313
Climbing ability...............................................................................313
Turning circle radiuses.......................................................................314
9 Index....................................................................................................317
A......................................................................................................319
B......................................................................................................319
C......................................................................................................320
D......................................................................................................321
E......................................................................................................323
F......................................................................................................325
H......................................................................................................325
I......................................................................................................326
K......................................................................................................327
L......................................................................................................327
M......................................................................................................328
O......................................................................................................328
P......................................................................................................329
R......................................................................................................329
S......................................................................................................330
T......................................................................................................332
V......................................................................................................334
W......................................................................................................334
Part 2.........................................................................................................337
Additional pageWind surface of the load....................................................................339
10 Operating elements for crane operation..................................................................345
10.1 Overview of the operating elements................................................................345
10.1.1 On the outside of the truck crane...........................................................346
10.1.2 Crane cab...................................................................................348
10.1.3 Front panel.................................................................................350
10.1.4 Side panel..................................................................................351
Bottom.........................................................................................351
Top............................................................................................352
Standard heating system........................................................................355
Auxiliary water heating system.................................................................356
Auxiliary air heater...........................................................................357
10.1.5 Control panels..............................................................................358
Left-hand control panel........................................................................358
Right-hand control panel......................................................................359
10.1.6 Control lever assignment....................................................................360
Version 1......................................................................................360
Version 2......................................................................................361
10.1.7 ECOS control unit...........................................................................362
10.1.8 ECOS display – main menu....................................................................364
10.1.9 ECOS display – submenus.....................................................................366
Counterweight submenu..........................................................................366
Superstructure lock submenu....................................................................367
Outriggers submenu............................................................................368
Telescoping submenu...........................................................................370
Power unit speeds submenu......................................................................372
Monitoring submenu............................................................................373
Settings submenu...............................................................................374
Operating hours submenu........................................................................376
Warning submenu................................................................................377
Error submenu..................................................................................379
Working range limitation submenu..............................................................380
Driving submenu................................................................................382
10.1.10 SLI control unit...........................................................................384
10.1.11 Hand-held control..........................................................................388
Outriggers control panel......................................................................389
10.1.12 On the Outrigger control units.............................................................390
Outriggers.....................................................................................391
Outrigger pressure display.....................................................................391
Inclination display............................................................................391
10.2 Short description of the operating elements.......................................................393
10.2.1 Definition of positional references.........................................................393
Basic rule.....................................................................................393
Switch.........................................................................................394
10.2.2 General rules for buttons and symbols on the display........................................394
10.2.3 Engine for crane operation..................................................................395
Side panel.....................................................................................395
ECOS display...................................................................................396
10.2.4 Engine for driving..........................................................................397
Side panel.....................................................................................397
Outriggers submenu............................................................................397
10.2.5 Seat contact switch and dead man's switch...................................................398
10.2.6 ECOS crane control..........................................................................399
Control unit...................................................................................399
10.2.7 Outriggers..................................................................................403
Hand-held control..............................................................................403
In the Outriggers submenu......................................................................404
In the Settings submenu........................................................................405
On the Outrigger control units.................................................................406
10.2.8 Inclination displays........................................................................408
10.2.9 Outrigger pressure displays.................................................................409
Outriggers submenu............................................................................409
Outrigger control units........................................................................409
10.2.10 Anemometer displays........................................................................409
10.2.11 Counterweight submenu......................................................................410
Counterweight submenu..........................................................................410
10.2.12 Superstructure lock submenu................................................................413
Turntable lock.................................................................................413
Houselock......................................................................................415
10.2.13 Main hoist.................................................................................416
10.2.14 Auxiliary hoist............................................................................417
10.2.15 Slewing gear...............................................................................418
10.2.16 Derricking gear............................................................................419
10.2.17 Telescoping mechanism......................................................................420
Control panels.................................................................................420
Submenu........................................................................................421
In the Settings submenu........................................................................425
10.2.18 Hydraulic system...........................................................................427
10.2.19 Safe load indicator (SLI)..................................................................429
Input elements with displays...................................................................429
Display elements...............................................................................431
On the front panel.............................................................................434
10.2.20 Electrical system..........................................................................435
10.2.21 Lighting, windscreen wiper / washing system................................................435
Lighting.......................................................................................435
Windscreen wiper/ washing system..............................................................437
10.2.22 Hand-held control..........................................................................438
Sockets on truck crane.........................................................................438
Engine control panel...........................................................................439
Horn...........................................................................................439
Outriggers control panel......................................................................440
10.2.23 Diagnostics................................................................................442
10.2.24 Windows, doors, keys.......................................................................443
Windows........................................................................................443
Crane cab door.................................................................................443
Keys...........................................................................................444
10.3 Short description of the operating elements – driving from the crane cab..........................445
10.3.1 Driving submenu.............................................................................445
10.3.2 Engine for driving..........................................................................446
10.3.3 Transmission................................................................................447
10.3.4 Final drive.................................................................................448
10.3.5 Brakes......................................................................................449
Side panel.....................................................................................449
ECOS display...................................................................................449
10.3.6 Steering....................................................................................450
Normal steering................................................................................450
Separate steering..............................................................................451
11 Starting / turning off the engine – for crane operation................................................455
11.1 Starting the engine – from the crane cab..........................................................455
11.1.1 CHECKLIST: Starting the engine..............................................................455
11.1.2 CHECKLIST: If the temperature is low........................................................458
11.1.3 Refuelling..................................................................................458
11.1.4 Inspections before starting the engine......................................................460
On the hydraulic tank..........................................................................460
Battery master switch..........................................................................460
Checking the hand-held control.................................................................461
11.1.5 Switching on the ignition...................................................................461
11.1.6 Lamp test / equalisation of the switching states............................................462
Lamp test......................................................................................462
Equalisation of the switching states...........................................................463
11.1.7 Adjusting the brightness of the display.....................................................464
11.1.8 Starting the engine.........................................................................465
Without flame start system.....................................................................465
With flame start system........................................................................466
11.1.9 Inspections after starting the engine.......................................................467
11.1.10 Monitoring submenu.........................................................................468
11.1.11 Setting the idling speed...................................................................469
11.2 Starting the engine – with the hand-held control..................................................471
Prerequisites......................................................................................471
Starting the engine................................................................................471
11.3 Turning off the engine............................................................................473
11.3.1 During normal operation, with the ignition lock / with the hand- held control...............473
Hand-held control not connected................................................................473
Hand-held control connected....................................................................473
After parking..................................................................................473
11.3.2 In emergencies, with the emergency-stop switches............................................474
Resetting the emergency stop switch............................................................474
11.4 Air intake inhibitor..............................................................................475
Releasing the air intake inhibitor.................................................................475
12 Crane operation.........................................................................................479
12.1 Before crane operation............................................................................479
12.1.1 CHECKLIST: Inspections prior to crane operation.............................................479
12.1.2 Checking the condition of the truck crane...................................................483
Windscreen washing system.....................................................................483
Visual inspection..............................................................................483
Checking the position of the hoist ropes......................................................484
Checking the electrical system.................................................................484
12.1.3 Adjusting the crane cab seat and front panel................................................485
Crane cab seat.................................................................................485
Front panel....................................................................................485
12.1.4 Checking the safety devices.................................................................486
Safe load indicator............................................................................486
Lifting limit switch...........................................................................486
Seat contact switch and dead man's switch......................................................487
Emergency stop switch..........................................................................488
12.1.5 Earthing the load...........................................................................489
12.1.6 Preheating the hydraulic oil................................................................490
12.1.7 Locking / Unlocking the turntable...........................................................492
Locking points.................................................................................492
Locking the turntable.........................................................................493
Unlocking the turntable........................................................................493
12.1.8 Switching the houselock on / off............................................................494
Switching on the houselock.....................................................................494
Switching off the houselock....................................................................496
12.2 Operation of the safe load indicator..............................................................497
12.2.1 Switching on the SLI........................................................................498
Switching on...................................................................................498
Lamp test on the SLI...........................................................................500
Brightness of the displays.....................................................................500
12.2.2 Entering the rigging mode...................................................................501
Entering the SLI code..........................................................................502
Entering the reeving..........................................................................505
Entering individual components...............................................................506
12.2.3 Inspections prior to crane operation........................................................509
12.2.4 Displays during crane operation.............................................................511
Continuous displays...........................................................................511
Optional displays..............................................................................513
12.2.5 SLI early warning...........................................................................515
12.2.6 SLI shutdown................................................................................516
Shutdown due tooverload.......................................................................516
12.2.7 Error message...............................................................................517
12.2.8 Displaying and entering the time and date...................................................518
Display........................................................................................518
Input..........................................................................................519
12.2.9 SLI override................................................................................520
12.3 Crane operation with main boom....................................................................521
12.3.1 Checks during crane operation...............................................................521
Horizontal alignment..........................................................................521
Safe distances.................................................................................521
Checking the wind speed........................................................................522
12.3.2 Permissible slewing ranges and working positions............................................525
360 slewing range.............................................................................525
0 to the rear working position................................................................525
180 to the front rigging position.............................................................526
Free-on-wheels working position................................................................526
12.3.3 Main hoist..................................................................................527
Switching on the main hoist....................................................................528
Lifting and lowering..........................................................................528
Switching off the main hoist...................................................................529
12.3.4 Auxiliary hoist.............................................................................530
Switching on the auxiliary hoist...............................................................530
Lifting and lowering..........................................................................531
Switching off the auxiliary hoist..............................................................532
12.3.5 Lifting limit switch and lowering limit switch..............................................533
Lifting limit switch...........................................................................533
Lowering limit switch..........................................................................535
12.3.6 Derricking gear.............................................................................536
Switching on the derricking gear...............................................................536
Raising and lowering the boom.................................................................536
Switching off the derricking gear..............................................................537
Lowering the main boom to ahorizontal position...............................................538
12.3.7 Telescoping mechanism.......................................................................539
Overview.......................................................................................540
Telescoping process...........................................................................540
Assignment to display..........................................................................542
Fixed length, intermediate length, telescoping length..........................................544
Telescoping....................................................................................545
Telescoping sequence...........................................................................545
Inspections prior to starting operations......................................................546
Switching on the telescoping mechanism.........................................................547
Function of the control lever..................................................................547
Switching off the telescoping mechanism.......................................................549
Manual telescoping............................................................................550
Checking the initial position.................................................................550
Unlocking the telescoping cylinder...........................................................553
Extending / retracting the telescoping cylinder................................................555
Locking the telescoping cylinder...............................................................556
Unlocking the telescopic section..............................................................557
Telescoping the telescopic section.............................................................559
Locking the telescopic section................................................................560
Locking the telescopic section for on-road driving.............................................561
Telescopic extension with teleautomation......................................................562
Telescoping the main boom inhorizontal position..............................................567
12.3.8 High speed..................................................................................568
Switch onfunction.............................................................................568
Derricking gear / Telescoping mechanism........................................................568
Hoists.........................................................................................569
12.3.9 Slewing gear................................................................................570
Switching on the slewing gear..................................................................570
Slewing........................................................................................570
Braking the slewing movement.................................................................572
Slewing gear freewheel........................................................................573
Switching off the slewing gear.................................................................574
12.3.10 Possible movement combinations.............................................................575
12.3.11 Hydraulic oil cooling......................................................................576
12.4 Settings and displays for crane operation.........................................................577
12.4.1 Limiting the power unit speeds..............................................................577
12.4.2 Setting the characteristic curve for the control levers.....................................579
12.4.3 Inclining the crane cab.....................................................................580
12.4.4 Critical load control.......................................................................581
Function.......................................................................................581
Switching on and off...........................................................................581
12.4.5 Adjusting the stroke interval of the windscreen wiper.......................................582
12.4.6 Operation of the directional spotlights.....................................................583
Switching on / off.............................................................................583
Directing......................................................................................583
12.4.7 Displaying the operating hours..............................................................584
12.4.8 Warning submenu.............................................................................585
Opening thesubmenu............................................................................585
Meaning of the symbols.........................................................................585
Exiting thesubmenu............................................................................588
12.4.9 Error submenu...............................................................................588
12.5 Working range limiter.............................................................................589
12.5.1 Opening the Working range limiter submenu...................................................590
12.5.2 Viewing current settings....................................................................590
12.5.3 Entering limit values.......................................................................592
Overall height / Working radius................................................................592
Slewing angle..................................................................................593
Entering objects...............................................................................595
12.5.4 Entering limit values / objects manually....................................................598
Limit values...................................................................................598
Objects........................................................................................599
12.5.5 Switching monitoring functions on / off.....................................................600
12.5.6 Shutdown by working range limiter...........................................................601
12.6 Work break........................................................................................603
12.6.1 Short work breaks...........................................................................603
12.6.2 Work breaks of more than 8 hours............................................................604
Securing the truck crane against unauthorised use..............................................604
12.7 Heating and ventilating the crane cab.............................................................605
12.7.1 Standard heating system.....................................................................605
Switching the heating system on/ off..........................................................605
Setting the temperature.......................................................................606
Setting recirculated / fresh air...............................................................606
Setting the air distribution..................................................................606
12.7.2 Auxiliary water heater......................................................................608
Preheating the engine..........................................................................608
Preheating the crane cab.......................................................................609
Switching on the heater........................................................................609
Switching off the heater.......................................................................610
Setting the time and weekday...................................................................611
Saving the automatic heating start.............................................................612
Setting the heating period....................................................................613
Switching the automatic heating start on and off..............................................613
Setting the remaining time.....................................................................614
12.7.3 Auxiliary air heater........................................................................615
Switching on the heater........................................................................615
Setting the temperature.......................................................................616
Switching off the heater.......................................................................616
Additional functions..........................................................................616
12.7.4 Air-conditioning system.....................................................................617
Switching on...................................................................................617
Setting the air distribution..................................................................617
Switching off..................................................................................618
For pleasant air conditioning in the crane cab.................................................618
Drying the air.................................................................................619
13 Rigging work............................................................................................623
13.1 Rigging work checklists for crane operation with the main boom....................................623
13.1.1 CHECKLIST: Rigging..........................................................................623
13.1.2 CHECKLIST: Unrigging........................................................................628
13.2 Choosing a suitable site..........................................................................631
13.2.1 Determining the required ground bearing area................................................631
13.2.2 Safe distance from slopes and pits..........................................................634
13.2.3 Earthing the truck crane....................................................................635
13.2.4 Safe distance from electrical lines.........................................................636
13.3 Rigging work after driving with a trailer.........................................................639
13.3.1 Switching off the slewing gear freewheel....................................................639
Prerequisites..................................................................................639
Before slewing.................................................................................640
13.3.2 Switching off the boom floating position....................................................641
13.3.3 Switching off boom pre-tensioning...........................................................642
13.4 Connecting / disconnecting the hand-held control..................................................643
13.5 Starting the engine for driving for rigging work..................................................645
13.5.1 Starting / Turning off the engine with the hand-held control................................645
Prerequisites..................................................................................645
Starting the engine............................................................................646
Turning off the engine.........................................................................646
13.5.2 Starting / Turning off the engine from the crane cab........................................647
Prerequisites..................................................................................647
Starting the engine............................................................................647
After starting the engine......................................................................648
Turning off the engine.........................................................................648
13.6 Outriggers........................................................................................649
13.6.1 CHECKLIST: extending the outriggers.........................................................649
13.6.2 CHECKLIST: retract outriggers...............................................................651
13.6.3 Permissible outrigger spans.................................................................652
13.6.4 Preparing the truck crane...................................................................653
In the driver's cab............................................................................653
Outrigger control units........................................................................653
13.6.5 Setting the outrigger spans.................................................................654
For on-road driving...........................................................................655
13.6.6 Extending / Retracting the outrigger beams..................................................656
From the control units.........................................................................656
With the hand- held control....................................................................658
From the crane cab.............................................................................660
13.6.7 Moving the outrigger pads into working / driving position...................................662
13.6.8 Enlarging the ground bearing area...........................................................663
13.6.9 Extending / Retracting outrigger cylinders..................................................665
From the control units.........................................................................666
With the hand- held control....................................................................667
From the crane cab.............................................................................668
13.6.10 Levelling the truck crane on outriggers....................................................670
Inclination displays..........................................................................670
Prerequisites..................................................................................671
Manual alignment...............................................................................672
Automatic alignment...........................................................................673
13.6.11 Levelling the free-standing truck crane....................................................675
During rigging.................................................................................675
During crane operation........................................................................675
13.6.12 Outrigger pressure display.................................................................677
13.7 Rigging / unrigging the counterweight.............................................................679
13.7.1 Counterweight sections......................................................................679
Basic version..................................................................................679
Additional version1..........................................................................680
Additional version2...........................................................................680
Additional version3...........................................................................681
Additional version4...........................................................................681
13.7.2 Identification..............................................................................682
13.7.3 Slinging points on the counterweight sections...............................................683
13.7.4 CHECKLIST: rigging counterweight............................................................685
13.7.5 CHECKLIST: unrigging counterweight..........................................................687
13.7.6 Assemble counterweight versions.............................................................689
Combinations on the turntable..................................................................690
Setting down the 2.5 t base plate..............................................................691
Combinations for the basic version.............................................................693
Combinations with additional equipment.........................................................698
13.7.7 Counterweight hoist unit....................................................................709
Counterweight submenu..........................................................................709
Extending / retracting the lifting cylinders................................................710
Lock / Unlock counterweight....................................................................712
13.7.8 Removing / installing the counterweight on the turntable....................................713
Installing.....................................................................................713
Removing.......................................................................................715
13.7.9 Assembling counterweight sections for driving the truck crane...............................717
13.7.10 Slewing with rigged counterweight..........................................................719
13.8 Rigging work on the main boom.....................................................................721
13.8.1 Hook block on the bumper....................................................................721
Picking up the hook block......................................................................721
Attaching the hook block.......................................................................722
13.8.2 Hook block on a separate vehicle............................................................723
Picking up the hook block......................................................................724
Setting down the hook block....................................................................724
13.8.3 Reeving and unreeving the hoist rope........................................................726
Fastening the rope end clamp...................................................................726
Reeving the hoist rope.........................................................................728
Unreeving the hoist rope.......................................................................732
13.8.4 Possible reeving methods on the main boom...................................................733
13.8.5 Installing / removing the lifting limit switch..............................................737
Installing the lifting limit switch...........................................................737
Removing the lifting limit switch.............................................................741
13.8.6 Locking / Unlocking the lifting limit switch................................................743
Locking........................................................................................743
Removing the lock..............................................................................744
13.8.7 Installing / removing the anemometer........................................................745
Installing.....................................................................................745
Removing.......................................................................................746
13.8.8 Installing / removing the air traffic control light.........................................747
13.9 Other rigging work................................................................................751
13.9.1 Folding mirrors in and out and adjusting them...............................................751
14 Driving the rigged truck crane..........................................................................755
14.1 Permissible rigging modes and axle loads..........................................................756
14.1.1 With counterweight versions of up to 6 t....................................................756
To drive without a load........................................................................756
To drive with a load...........................................................................757
Axle loads.....................................................................................757
14.1.2 With counterweight versions exceeding 6 t...................................................758
Axle load table................................................................................758
14.2 Route.............................................................................................760
14.3 Before driving the rigged truck crane.............................................................760
14.3.1 Checking the tyre pressure and the wind speed...............................................760
14.3.2 Securing the superstructure against slewing.................................................761
14.3.3 Putting the truck crane on the wheels.......................................................762
14.4 Driving from the driver's cab.....................................................................765
14.4.1 Preparing to drive..........................................................................765
Transmission...................................................................................765
Switching on separate steering................................................................765
Connections....................................................................................765
14.4.2 While driving...............................................................................766
14.5 Driving from the crane cab........................................................................767
14.5.1 Preparing to drive..........................................................................768
14.5.2 Opening / closing the Driving mode submenu..................................................768
Automatically..................................................................................768
Manually.......................................................................................770
Closing........................................................................................770
14.5.3 Starting / turning off the engine for driving...............................................771
Starting the engine............................................................................771
Turning off the engine.........................................................................772
14.5.4 Steering....................................................................................772
Switching on...................................................................................772
Adapt steering direction.......................................................................772
Displays when steering.........................................................................773
Normal steering................................................................................773
Separate steering..............................................................................774
14.5.5 Operating the transmission..................................................................775
Driving direction..............................................................................776
Selecting the transmission mode................................................................776
14.5.6 Starting....................................................................................777
14.5.7 While driving...............................................................................777
14.5.8 Warning messages............................................................................778
14.5.9 Possible connections........................................................................779
Longitudinal differential locks...............................................................780
Transverse differential locks.................................................................781
14.5.10 After driving..............................................................................782
15 Malfunctions during crane operation.....................................................................785
15.1 Emergency stop devices............................................................................785
15.2 What to do when a malfunction occurs during crane operation.......................................787
Load can belowered................................................................................787
Load cannot belowered.............................................................................787
15.3 Fuses on the superstructure.......................................................................789
Notes on changing fuses...........................................................................789
15.3.1 Fuses on the turntable......................................................................790
Fuse groups F1/F2............................................................................790
Fuses on the circuit board....................................................................792
Fuses on I/O circuit boards....................................................................792
15.3.2 Fuses in the crane cab......................................................................793
15.3.3 Fuses in the battery box....................................................................795
15.3.4 SLI fuses...................................................................................796
15.4 Finding and eliminating malfunctions..............................................................797
15.4.1 Malfunctions on the engine for crane operation..............................................797
15.4.2 Malfunctions when operating with the hand-held control......................................799
15.4.3 Malfunctions on the main hoist / auxiliary hoist............................................800
15.4.4 Malfunctions on the derricking gear.........................................................801
15.4.5 Malfunctions on the slewing gear............................................................802
15.4.6 Malfunctions on the counterweight hoist unit................................................803
15.4.7 Malfunctions in the hydraulic system / hydraulic oil cooler.................................804
15.4.8 Malfunctions on the turntable lock..........................................................804
15.4.9 Malfunctions when inclining the crane cab...................................................804
15.4.10 Malfunctions in the telescoping mechanism..................................................805
Telescoping mechanism error messages...........................................................807
15.4.11 Malfunctions when driving from the crane cab...............................................808
15.4.12 Malfunctions on the outriggers.............................................................809
15.4.13 Troubleshooting on the SLI.................................................................811
General malfunctions..........................................................................811
Error messages.................................................................................812
Table of error codes...........................................................................814
Switching off thesensor / tachogenerator.....................................................817
15.4.14 Malfunctions ECOS – superstructure.........................................................818
ECOS program version...........................................................................818
General malfunctions..........................................................................818
Error messages.................................................................................819
Exiting the submenu...........................................................................820
15.5 Emergency operations and programs.................................................................821
15.5.1 Mechanical emergency operation for retracting...............................................822
Check prior to the emergency operation.........................................................822
Procedure......................................................................................822
Mechanical emergency operation.................................................................823
15.5.2 Telescoping emergency program...............................................................825
Starting the emergency program.................................................................825
Determining the type of error..................................................................826
If there is an error on the length indicator..................................................827
If there is an error on a proximity switch.....................................................831
Terminating theemergency program..............................................................832
Tables for approaching the locking points......................................................833
15.5.3 Entering the current telescoping............................................................835
15.5.4 Emergency operation in the event of a failure of the operating elements in the crane cab....837
Preparations...................................................................................837
Operating a power unit.........................................................................838
Stopping movements............................................................................840
Stopping movements in emergencies.............................................................840
Turning off the engine.........................................................................840
15.6 Hydraulic emergency operation.....................................................................841
15.6.1 Important instructions for hydraulic emergency operation....................................841
15.6.2 Operating principle and accessories.........................................................843
For emergency operation........................................................................843
For emergency supply...........................................................................844
15.6.3 Connecting / Disconnecting hoses............................................................845
Establishing connections......................................................................845
Disconnecting..................................................................................846
15.6.4 Activating / deactivating emergency mode....................................................847
15.6.5 Establishing the required hydraulic circuits................................................848
Switching over valves..........................................................................848
For lifting / lowering........................................................................850
For slewing....................................................................................851
15.6.6 Carrying out emergency operation............................................................852
Lifting / Lowering in emergency mode...........................................................852
Slewing in emergency mode......................................................................853
Raising / Lowering in emergency mode...........................................................854
15.6.7 After emergency operation...................................................................855
Switching off emergency operation..............................................................855
Switching over the crane operation.............................................................855
Disconnecting the hoses........................................................................855
15.6.8 Emergency supply of another crane...........................................................856
For emergency supply...........................................................................856
After emergency supply.........................................................................856
16 Technical information for the superstructure............................................................859
16.1 Technical data....................................................................................859
16.1.1 Maximum lifting capacity (DIN / ISO / EN)...................................................859
16.1.2 Dimensions and weights of the truck crane, axle loads.......................................860
16.1.3 Dimensions and weights of removable parts...................................................860
Hook blocks and hook tackle....................................................................860
Counterweight parts............................................................................861
Counterweight versions.........................................................................861
16.1.4 Superstructure..............................................................................862
Engine.........................................................................................862
Main hoist.....................................................................................862
Auxiliary hoist................................................................................862
Slewing gears..................................................................................863
Derricking gear................................................................................863
Main boom......................................................................................863
Lattice extension..............................................................................863
Operating speeds...............................................................................864
17 Index...................................................................................................867
A......................................................................................................869
B......................................................................................................869
C......................................................................................................870
D......................................................................................................871
E......................................................................................................873
F......................................................................................................875
H......................................................................................................875
I......................................................................................................876
K......................................................................................................877
L......................................................................................................877
M......................................................................................................878
O......................................................................................................878
P......................................................................................................879
R......................................................................................................879
S......................................................................................................880
T......................................................................................................882
V......................................................................................................884
W......................................................................................................884
GROVE GMK 5130-1 OPERATING INSTRUCTIONS MANUAL PART 1 (DRIVING) – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
Grove GMK 5130-1 Operating Instructions Manual Part 1 (Driving) – PDF DOWNLOADGrove GMK 5130-1 Operating Instructions Manual Part 1 (Driving) – PDF DOWNLOADGrove GMK 5130-1 Operating Instructions Manual Part 1 (Driving) – PDF DOWNLOAD
PLEASE NOTE:
This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
✹
What Our Customers Say
★★★★★Live reviews from customers
Loading customer reviews...
🌟 Related Products
Discover more professional manuals for your equipment
