Grove GMK 6300 Operator Manual for Megalift – PDF DOWNLOAD

Description

Grove GMK 6300 Operator Manual for Megalift – PDF DOWNLOAD

DESCRIPTION:

Grove GMK 6300 Operator Manual for Megalift – PDF DOWNLOAD

S/N : 2 084 595 en

Proper use:

• The truck crane GMK 6300 was constructed in accordance with state of the art technology and the recognized safety regulations. Nevertheless, personal injury to the operator or a third party as well as damage to the crane and other property may occur during use.
• The truck crane may only be modified with the consent of the manufacturer.
• The GMK 6300 truck crane must be in proper working condition and may only be used for its intended purpose, while taking into account safe operation and any possible hazards. Malfunctions that may affect the safe operation of the unit are to be corrected immediately.
• The GMK 6300 truck crane may only be operated at temperatures of between –25 and +40 °C if it is not equipped with the relevant special equipment.
• The GMK 6300 truck crane is to be used exclusivly for vertical lifting of loads whose weight and centre of distribution are known. A hook block must be reeved on the hoist rope and such lifting must be done only in the permitted rigging modes. Any other use of the crane is not considered to represent proper usage.
• The manufacturer is not liable for damage resulting from improper or unauthorized use of the GMK 6300 truck crane. The user shall take on full responsibility for any such use.

Proper use also entails
– observing all crane documentation consisting of the operating instructions,
the lifting capacity table, the outrigger pressure table and the safety
manual
– following the inspection and maintenance requirements specified in the
maintenance manual.

Improper use includes:
– transporting loads on the carrier
– pushing, pulling or lifting loads with the level adjustment system, the
beams or the outrigger cylinders
– pushing, pulling or lifting loads off the ground using the slewing gear,
the derricking gear or the telescoping gear
– pulling off fixed objects using the crane
– two-hook operation with the boom extension and two-hook operation
on the main boom head without additional equipment
– operation when crane is not on outriggers (free on wheels)
– defining SLI codes that do not correspond to the actual rigging mode
– working with an overridden SLI or overridden lifting limit switch
– after SLI deactivation, increasing the radius by pulling the raised load at
an angle (e.g. with a chain hoist)
– misuse of the outrigger pressure display as a safety function to prevent
overturning after an SLI shutdown (outrigger pressure greater than 0 t)
– road driving in an unauthorized driving mode (axle load, dimension)
– moving the rigged crane in an unauthorized driving mode
– the transportation of raised loads by moving the truck crane
– use of equipment that is not authorized for use with the crane
– transporting people in any way with the lifting tackle, upon the load, or
in the crane cab while driving

TABLE OF CONTENTS:

Grove GMK 6300 Operator Manual for Megalift – PDF DOWNLOAD

1 Important information................................................................................................ 15
	1.1 About these operating instructions............................................................................. 15
		About these operating instructions............................................................................. 15
	1.2 Basic safety instructions...................................................................................... 17
		Warnings and symbols........................................................................................... 17
	1.3 Proper use..................................................................................................... 19
	1.4 Organisational measures........................................................................................ 21
	1.5 Qualification of personnel..................................................................................... 23
	1.6 Safety instructions for work with the truck crane.............................................................. 25
2 Transport dimensions and weights 2 - 1............................................................................... 27
	2.1 Transport dimensions and weights 
in metric units 2 - 1........................................................ 27
		2.1.1 Megalift 2 - 1........................................................................................... 27
	2.2 Transport 
dimensions and weights in US units 2 - 1............................................................ 27
		2.2.1 Megalift 2 - 1........................................................................................... 27
3 Megalift 3 - 1....................................................................................................... 29
	3.1 Supplementary instructions to the GMK 6300 operating 
instructions when Megalift is installed 3 - 1............ 29
	Megalift is installed 3 - 1........................................................................................ 29
		3.1.1 Rope grab 3 - 1.......................................................................................... 29
		3.1.2 Crane control 3 - 3...................................................................................... 31
	3.2 
Mode of operation 3 - 4....................................................................................... 32
	3.3 Additional operating and display elements in the crane cab 3 - 7............................................... 35
		3.3.1 Position of the additional operating and display elements 3 - 8.......................................... 36
		3.3.2 Function of the 
additional operating and display elements 3 - 10........................................ 38
	3.4 Components and identification 3 - 13........................................................................... 41
	3.5 Slinging points and lashing eyes 3 - 15........................................................................ 43
	3.6 Checklists for rigging work 3 - 17............................................................................. 45
		3.6.1 CHECKLIST: Installing the Megalift  3 - 18............................................................... 46
		3.6.2 CHECKLIST: Removing the Megalift  
3 - 23................................................................ 51
	3.7 Rigging work 3 - 27............................................................................................ 55
		3.7.1 Slinging the Megalift 3 - 
27............................................................................ 55
		3.7.2 Pushing in / pulling out the supports 3 - 28............................................................. 56
		3.7.3 Guide 
rope 3 - 29....................................................................................... 57
		3.7.4 Pulling out/pushing in the plastic supports 3 - 30....................................................... 58
		3.7.5 Establishing/releasing a lock between the rope winch and the main boom  3 - 31........................... 59
		3.7.6 Establishing/releasing a lock 
between the Megalift and the main boom  3 - 32............................ 60
		3.7.7 Lowering the Megalift onto the main boom 3 - 33.......................................................... 61
		3.7.8 Establishing/releasing a lock between the end-tensioning posts and the guy block  3 - 35................. 63
		3.7.9 Establishing/releasing a lock between the end-tensioning posts and the main boom basic section 3 - 37.... 65
		section 3 - 37................................................................................................. 65
		3.7.10 Establishing/releasing a connection between the rope winch and the main boom  3 - 38.................... 66
		3.7.11 Releasing/attaching the turnbuckle 3 - 39............................................................... 67
		3.7.12 Establishing/releasing a lock between the guy block 
and the rope winch 3 - 40.......................... 68
		3.7.13 Releasing/locking the roller mount  3 - 42.............................................................. 70
		3.7.14 Working position / transport position of the raising cylinder  3 - 43................................... 71
		3.7.15 Establishing/breaking the electrical 
connection 3 - 44................................................. 72
		3.7.16 Working position / transport position of the raising cylinder  3 - 47................................... 75
		3.7.17 Establishing/breaking the hydraulic connection 3 - 48................................................... 76
		3.7.18 Reeving the hoist rope 3 - 50........................................................................... 78
		3.7.19 Working position / transport position of the roller mount linkage  3 - 54............................... 82
	3.8 Maintenance plans 3 - 57....................................................................................... 85
		3.8.1 Maintenance plan D: daily 3 - 57......................................................................... 85
		3.8.2 Maintenance plan W: weekly 3 - 57........................................................................ 85
		3.8.3 Maintenance plan M 3: quarterly / after 300 Bh 3 - 58.................................................... 86
		3.8.4 Maintenance plan M 12: annually / after 1000 Bh 3 - 58................................................... 86
	3.9 
Lubrication chart 3 - 59...................................................................................... 87
	3.10 Maintenance work 3 - 61....................................................................................... 89
		3.10.1 
Check the position of the rope on the winch drum and sheaves 3 - 61.................................... 89
		3.10.2 Check the winch gear for tightness 3 - 62............................................................... 90
		3.10.3 Checking the oil level in the winch gear 3 - 62......................................................... 90
		3.10.4 Checking 
the condition of the guy rope 3 - 63.......................................................... 91
		3.10.5 Lubricating the winch gear 3 - 67....................................................................... 95
		3.10.6 Oil change in the winch gear 3 - 68..................................................................... 96
4 Operation with main boom and Megalift 4 - 1.......................................................................... 97
	4.1 Non-braced operation 4 - 1..................................................................................... 97
		4.1.1 Prerequisites 4 - 1...................................................................................... 97
		4.1.2 Raising the guy block 4 - 2.............................................................................. 98
		4.1.3 Operation with non-braced Megalift 4 - 3................................................................. 99
	4.2 Braced operation 4 
- 5........................................................................................101
		4.2.1 Prerequisites 4 - 5......................................................................................101
		4.2.2 Raising and bracing the guy 
block 4 - 6.................................................................102
		4.2.3 Operation with braced Megalift 4 - 9.....................................................................105
	4.3 
Axle loads when moving with rigged crane 4 - 11...............................................................107
		4.3.1 Position of the boom and the Megalift 4 - 12.............................................................108
	4.4 Malfunctions on the Megalift 4 - 15............................................................................111
	4.5 Turning loads with the auxiliary single-sheave boom 
top and ..................................................111
	 Megalift   4 - 17.................................................................................................113
5 Alphabetical index 5 - 1.............................................................................................117
Alphabetical index.....................................................................................................117
	A..................................................................................................................117
		about these operating instructions 1-1 to 1-2.................................................................. 15
		additional operating and display elements in the crane cab 3-7 to 3-12......................................... 35
		 function 3-10................................................................................................. 38
		 position 3-8.................................................................................................. 36
		axle loads when moving with rigged crane 4-11 to 4-14..........................................................107
	B..................................................................................................................117
		basic safety instructions 1-3 to 1-4........................................................................... 17
		 organisational measures 1-7 to 1-8............................................................................ 21
		 proper use 1-5 to 1-6......................................................................................... 19
		 qualification of personnel 1-9 to 1-10........................................................................ 23
		 safety instructions for work with the truck crane 1-11 to 1-12................................................ 25
		 warnings and symbols 1-3...................................................................................... 17
		blocked functions 4-9..........................................................................................105
		boom positions 4-13............................................................................................109
		bracing 4-8....................................................................................................104
		bracing position 4-7...........................................................................................103
	C..................................................................................................................117
		CHECKLIST......................................................................................................117
		 installing the Megalift 3-18.................................................................................. 46
		 removing the Megalift 3-23.................................................................................... 51
		connection between the rope winch and the 
main boom 3-38...................................................... 66
	E..................................................................................................................117
		electrical connection 3-44..................................................................................... 72
	G..................................................................................................................117
		guide rope 3-29................................................................................................ 57
		guy block......................................................................................................117
		 raising 3-52.................................................................................................. 80
		 setting down 3-53............................................................................................. 81
	H..................................................................................................................117
		hydraulic connection 3-48...................................................................................... 76
	I..................................................................................................................117
		identification.................................................................................................117
		 of the Megalift 
3-13 to 3-14................................................................................. 41
	L..................................................................................................................117
		lock between the end-tensioning posts and the 
guy block 3-35.................................................. 63
		lock between the end-tensioning posts and the main boom 3-37................................................... 65
		lock between the guy block and the rope winch 3-40............................................................. 68
		lock between the Megalift and the main boom 3-32............................................................... 60
		lock between the rope winch and the main boom 3-31............................................................. 59
		lubrication chart 3-59 to 3-60................................................................................. 87
	M..................................................................................................................117
		maintenance 3-57 to 3-58....................................................................................... 85
		maintenance plans 3-57 to 3-58................................................................................. 85
		 maintenance plan D: daily 3-57................................................................................ 85
		 maintenance plan M3: annually 3-58............................................................................ 86
		 maintenance plan M3: quarterly 3-58........................................................................... 86
		 maintenance plan W: weekly 3-57............................................................................... 85
		maintenance worik..............................................................................................117
		 lubricating the winch gear 3-67............................................................................... 95
		maintenance work 3-61 to 3-68.................................................................................. 89
		 condition of the guy rope 3-63................................................................................ 91
		 oil change in the winch gear 3-68............................................................................. 96
		 oil level in the winch gear 3-62.............................................................................. 90
		 position of the rope 3-61..................................................................................... 89
		 tightness of the winch gear 3-62.............................................................................. 90
		megalift.......................................................................................................117
		 CHECKLIST: Installing the Superlift 3-18...................................................................... 46
		 CHECKLIST: Removing the Superlift 3-23........................................................................ 51
		 components 3-13 to 3-14....................................................................................... 41
		 identification 3-13 to 3-14................................................................................... 41
		 lashing eyes 3-16............................................................................................. 44
		 pretightening 3-56............................................................................................ 84
		 
slinging points 3-15......................................................................................... 43
		mode of operation 3-4 to 3-6................................................................................... 32
	O..................................................................................................................117
		operation with main boom and Megalift 4-1 to 4-20.............................................................. 97
		 braced operation 
4-5 to 4-10.................................................................................101
		 non-braced operation 4-1 to 4-4............................................................................... 97
		 operation with 
braced Megalift 4-9...........................................................................105
		 operation with non-braced Megalift 4-3........................................................................ 99
	P..................................................................................................................117
		plastic supports 3-30.......................................................................................... 58
	R..................................................................................................................117
		raising the guy block 4-6......................................................................................102
		rigging work 3-27 to 3-56...................................................................................... 55
		roller mount 3-42.............................................................................................. 70
		rope guide on the main boom 3-50............................................................................... 78
	S..................................................................................................................117
		supplementary instructions to the GMK 6300 operating instructions..............................................117
		 crane control 3-3............................................................................................. 31
		 rope grab 3-1................................................................................................. 29
		supports 3-28.................................................................................................. 56
	T..................................................................................................................117
		telescoping with the Megalift 4-9..............................................................................105
		transport dimensions and weights...............................................................................117
		 in metric units 2-1........................................................................................... 27
		 in US units 2-1 to 2-2........................................................................................ 27
		turnbuckle 3-39................................................................................................ 67
		turning loads..................................................................................................117
		 with auxiliary single-sheave boom top and Megalift 4-17 to 4-20...............................................113
		two-hook operation 4-17 to 4-20................................................................................113
	W..................................................................................................................117
		working 
position -/ transport position of the raising cylinder 3-43, 3-47..................................... 71
		working position / transport position of the roller mount linkage 
3-54........................................ 82

GROVE GMK 6300 OPERATOR MANUAL FOR MEGALIFT – PDF DOWNLOAD:

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