Grove Manitowoc Crane RT880E Parts Catalog Manual SN 230868 – PDF DOWNLOAD

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Grove Manitowoc Crane RT880E Parts Catalog Manual SN 230868 – PDF DOWNLOAD

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Grove Manitowoc Crane RT880E Parts Catalog Manual SN 230868 – PDF DOWNLOAD

Language : English
Pages : 967
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Manitowoc Crane RT880E Parts Catalog Manual SN 230868 – PDF DOWNLOAD

1 80008504 BOOM ASSEMBLY – 4 SECTION 9
(COMPLETE ASSEMBLY)
6372100420 CYLINDER ASSEMBLY-7″ TROMBONE TELESCOPE 17
(COMPLETE ASSEMBLY)
6372100419 CYLINDER ASSEMBLY – 7″ TELESCOPE 21
(COMPLETE ASSEMBLY)
7718100015 SHEAVE ASSEMBLY – NYLATRON 25
80009303 BOOM KIT 27
2188910132 GUIDE ASSEMBLY – BOOM CABLE 29
(COMPLETE ASSEMBLY)
2 3486000212 WEIGHT AND CHAIN ASSEMBLY 31
(COMPLETE ASSEMBLY)
4 80001799 HOOK BLOCK ASSY-75MT/80T (GJC) 33
5 7053100010 BALL ASSEMBLY – OVERHAUL 37
10 TON SWIVEL
(COMPLETE ASSEMBLY)
6 2165910022 NOSE INSTALLATION – AUXILIARY BOOM 39
7718100017 SHEAVE ASSEMBLY 41
(COMPLETE ASSEMBLY)
8 7598100092 KIT, LMI S/S IFLEX 5 43
8 6581100065 LIGHTS INSTALLATION – BOOM 45
6581100024 LIGHT ASSEMBLY – MODIFIED BOOM 47
(COMPLETE ASSEMBLY)
6872100058 SWITCH INSTALLATION – BOOM LIGHTS 49
(NOT AVAILABLE AS ASSEMBLY)
6246100216 CABLE ASSEMBLY – BOOM LIGHTS 51
(COMPLETE ASSEMBLY)
8 7826000641 SOCKET, 3/4’’ OPEN WEDGE 53
9 7598100132 KIT INSTALLATION – iFLEX 5 LMI BOOM 59
LWG508
9333104035 REEL ASSEMBLY – LWG509 CABLE 61
(COMPLETE ASSEMBLY)
9333101437 ROLLER GUIDE ASSEMBLY 63
9333103565 BOX ASSEMBLY – JUNCTION 65
9333102633 FLAG ASSEMBLY – A2B 67
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 69
DUMMY PLUG, 2-PIN
10 6978100772 KIT INSTALLATION – LMI BOOM 71
11 7598100004 KIT-LMI AUXILARY BOOM NOSE 73
12 6978100258 KIT INSTALLATION – AUXILIARY 75
BOOM NOSE
20 80024921 HOOK BLOCK 40T/35MT(W/QUK) 77
26 7598100144 KIT – LMI WIRELESS ANEMOMETER 81
30 80014574 LIFT CYLINDER & LOWER PIN INSTALLATION 83
80014575 LIFT CYLINDER 85
7926101011 VALVE ASSEMBLY – 3/4 HOLDING 89
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE
1 80005426 TURNTABLE WELD AND DRIVE INSTALLATION 91
(RT875E)
7576134157 BOX ASSEMBLY – SWING 97
(COMPLETE ASSEMBLY)
2 6364101711 SWIVEL INSTALLATION – ELECTRIC 103
HYDRAULIC, WATER AND AIR CONDITIONING
6364101726 SWIVEL ASSEMBLY – ELECTRIC, 105
HYDRAULIC, WATER AND AIR CONDITIONING
7364100165 SWIVEL ASSEMBLY – 14 PORT 107
HYDRAULIC, WATER AND AIR CONDITIONING
(COMPLETE ASSEMBLY)
7753100037 RING ASSEMBLY – SLIP 113
15 CONDUCTOR
(COMPLETE ASSEMBLY)
3 6978100941 ELECTRICAL SYSTEM INSTALLATION 119
– SUPERSTRUCTURE
(RT875E)
6512100990 HARNESS ASSEMBLY – SUPERSTRUCTURE 123
(RT875E)
(COMPLETE ASSEMBLY)
6872100045 SWITCH ASSEMBLY – PROXIMITY 127
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
4 80019316 VALVE INSTALLATION-SS 129
7926100829 VALVE ASSEMBLY – 4 SECTION MAIN 133
(COMPLETE ASSEMBLY)
7926100830 VALVE ASSEMBLY – SWING, STEER AND BRAKE 141
(COMPLETE ASSEMBLY)
80019305 DUAL ACCUMULATOR CHARGE VALVE 147
7926100831 VALVE ASSEMBLY – CAB TILT 149
(COMPLETE ASSEMBLY)
7926100833 VALVE ASSEMBLY – COUNTERWEIGHT REMOVAL 153
(COMPLETE ASSEMBLY)
7926100820 VALVE ASSEMBLY – 2 SPEED SWING 157
(COMPLETE ASSEMBLY)
5 2189210098 HOIST INSTALLATION – MAIN 159
7974100067 HOIST ASSEMBLY – HP30-18G 167
(COMPLETE ASSEMBLY)
6 2189110023 BOLT INSTALLATION – BEARING 173
6 7781050602 3/4″ DIA WIRE ROPE 6X37 600 FT 175
7 2197210021 MIRROR INSTALLATION – HOIST 177
9 6978100727 KIT INSTALLATION – iFLEX 5 LMI 179
SUPERSTRUCTURE
11 2189210043 CYLINDER INSTALLATION – 181
COUNTERWEIGHT PINNING
7372100287 CYLINDER ASSEMBLY – 3″ 183
HOIST PIN REMOVAL
(COMPLETE ASSEMBLY)
11 6258100005 BINDER INSTALLATION 185
12 6974100098 INDICATOR INSTALLATION – HOIST ROTATION 187
7352100034 CONTROL ASSY – HOIST ROTATION INDICATOR 189
(COMPLETE ASSEMBLY)
17 2188310011 COVER INSTALLATION – VALVE 191
21 6543100132 LINES INSTALLATION – AIR CONDITIONING 193
(SUPERSTRUCTURE)
23 80015924 HYDRAULIC LINES INSTALLATION 199
SUPERSTRUCTURE
WITH FUTURE AUXILIARY
25 80012792 HYDRAULIC LINES INSTALLATION – CAB 207
FUTURE AUXILIARY
31 2188210012 COUNTERWEIGHT INSTALLATION 211
– 1800 LBS.
(WITHOUT AUXILIARY HOIST)
2188210071 COUNTERWEIGHT ASSEMBLY 213
– 1800 LBS.
(WITHOUT AUXILIARY HOIST)
2189210086 CYLINDER ASSEMBLY – COUNTERWEIGHT 215
(COMPLETE ASSEMBLY)
7372100292 CYLINDER ASSEMBLY – 3 1/2″ CWT REMOVAL 217
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE CAB
1 80007387 CAB INSTALLATION 219
80007388 CAB ASSEMBLY 225
6245101084 CAB (WITH DOOR INSTALLATION) 233
6245101160 DOOR INSTALLATION – CAB 235
(NOT AVAILABLE AS ASSEMBLY)
7498000954 SKYLIGHT ASSEMBLY – SLIDING 237
7498000885 WINDOW ASSEMBLY – REAR 239
(COMPLETE ASSEMBLY)
6246100045 CABLE ASSEMBLY 241
(COMPLETE ASSEMBLY)
7926100786 VALVE ASSEMBLY – TREADLE 243
( SWING BRAKE )
(COMPLETE ASSEMBLY)
7425100015 FAN ASSEMBLY – 12 VOLT CAB 247
(COMPLETE ASSEMBLY)
2 80005720 FRONT CONSOLE INSTALLATION 249
80005719 CONSOLE ASSEMBLY – FRONT 251
(COMPLETE ASSEMBLY)
80005718 PANEL ASSEMBLY – FRONT CONSOLE 255
(COMPLETE ASSEMBLY)
80004188 HARNESS ASSEMBLY – FRONT CONSOLE 269
6512100386 HARNESS ASSEMBLY – POTENTIOMETER 275
(COMPLETE ASSEMBLY)
3 6001100018 ACOUSTICS INSTL – RT”E” 279
7576134127 RT”E” SERIES ACOUSTICS KIT 281
4 80012788 CONTROL SEAT INSTALLATION 283
SINGLE AXIS
WITHOUT AUXILIARY HOIST
80012790 CONTROL SEAT ASSEMBLY – 285
SINGLE AXIS
WITHOUT AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY – PROXIMITY 289
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80005805 SINGLE AXIS CONTROLLER 291
7511100028 HANDLE ASSEMBLY (W/SOLENOID) 293
6512100551 HARNESS ASSEMBLY – SEAT 299
(COMPLETE ASSEMBLY)
5 80006885 ELECTRICAL SYSTEM INSTALLATION – 305
SUPERSTRUCTURE – CAB
6 2189210017 CONTROL LEVER INSTALLATION – 309
COUNTERWEIGHT
7 6245100096 PEDAL INSTALLATION – BRAKE 311
7926100619 VALVE ASSEMBLY 313
WITH TREADLE
8 6245100094 SHIFTER INSTALLATION – 315
TRANSMISSION
10 80001553 VALVE INSTALLATION – STEER 317
7926101004 VALVE ASSEMBLY – STEERING CONTROL 319
(COMPLETE ASSEMBLY)
11 6245100334 PEDAL INSTALLATION – THROTTLE 321
( ELECTRIC )
12 7598100142 KIT – LMI iFLEX 5 CAB 325
9333103866 CENTERAL UNIT – IFLEX 5 327
9333103868 GRAPH. CONSOLE (VER.) – IFLEX5 329
13 6978100722 KIT INSTALLATION – iFLEX5 LMI CAB 333
14 80004631 AIR CONDITIONING & HEATER INSTALLATION 335
(CAB)
80006748 KIT – CAB HEATER AND AIR CONDITIONER 337
(COMPLETE ASSEMBLY)
15 6942100005 SCREEN INSTALLATION – SUN 341
16 2189410000 TILT INSTALLATION – CAB 343
7372100250 CYLINDER ASSEMBLY – 2 1/2″ STEER 345
(COMPLETE ASSEMBLY)
16 2189210027 SUPPORT INSTALLATION – CAB 347
17 6576100672 KIT- RT”E” SERIES CAB STD COMP 349
18 2189210090 PIN INSTALLATION – LOCK 351
18 6581100005 SPOTLIGHT INSTALLATION 353
19 80008131 LMI INTERNAL LIGHT BAR INSTALLATION 355
22 2189310016 AIR CONDITIONING INSTALLATION 357
– SUPERSTRUCTURE
7576134497 KIT – AIR CONDITIONER CONDENSER 359
(COMPLETE ASSEMBLY)
22 6872100057 SWITCH INSTALLATION – 361
AIR CONDITIONER
(NOT AVAILABLE AS ASSEMBLY)
23 6872100058 SWITCH INSTALLATION – BOOM LIGHTS 363
(NOT AVAILABLE AS ASSEMBLY)
24 6245100355 COVER INSTALLATION – CAB REAR 365
24 6543100133 LINES INSTALLATION – AIR CONDITIONING 367
(CAB)
(FOR REFERENCE ONLY)
7576134413 KIT – AIR CONDITIONER HOSE 369
(COMPLETE ASSEMBLY)
27 6978100811 KIT INSTALLATION-LMI WIRELESS ANEMOMETER 373
29 6581100004 LIGHT INSTALLATION – STROBE 375
LOWERWORKS/CARRIER
1 80017056 CARRIER FRAME COMPLETE 377
80017012 CARRIER FRAME ASSEMBLY 379
80020579 OUTRIGGER BEAM INSTALLATION 381
80020580 OUTRIGGER BEAM ASSEMBLY 383
7372100240 CYLINDER ASSEMBLY-5 1/2″ OUTRIGGER JACK 385
(COMPLETE ASSEMBLY)
6372100452 CYLINDER ASSEMBLY – OUTRIGGER EXTENSION 387
(COMPLETE ASSEMBLY)
7372100235 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 389
(COMPLETE ASSEMBLY)
1 80004474 DECAL INSTALLATION – RT800E 391
875E – STANDARD
(FOR REFERENCE ONLY)
80004473 DECAL INSTALLATION – RT800E 395
(STANDARD)
6376204222 DECAL INSTALLATION – RT800E 397
(STANDARD CARRIER)
6376206382 DECAL INSTALLATION – RT875E 399
(STANDARD SUPERSTRUCTURE)
6376204240 DECAL INSTALLATION – RT800E 401
(STANDARD BOOM)
2 80011203 FENDER & DECKING INSTALLATION 403
2189110040 DOOR ASSEMBLY – FUEL TANK COVER AND 407
(COMPLETE ASSEMBLY)
2189110032 COVER INSTALL – HYDRAULIC TANK 409
3 2189810083 ENGINE HOOD ASSEMBLY AND 411
REAR COVER INSTALLATION
2189810082 HOOD ASSEMBLY – ENGINE 413
(COMPLETE ASSEMBLY)
4 2189110018 FLOAT INSTALLATION – OUTRIGGER 415
6458000573 FLOAT ASSEMBLY – OUTRIGGER 417
5 80007580 HOOKBLOCK TIE-DOWN INSTALLATION 419
7 2174110022 MIRROR INSTALLATION – 421
REAR VIEW
8 2189110028 STEP INSTALLATION 423
9 80012193 ELECTRICAL SYSTEM INSTALLATION – CARRIER 429
RT800E3
80012194 HARNESS ASSEMBLY – CARRIER 441
RT800E3
80003461 PANEL ASSEMBLY – ENGINE RELAYS 447
6512100807 HARNESS ASSEMBLY – ENGINE RELAY PANEL 449
(COMPLETE ASSEMBLY)
80010719 CABLE KIT-RT800E RELAY PANEL 451
80010718 CABLE KIT-RT800E BATTERIES 453
10 2189110073 RESERVOIR INSTALLATION – HYDRAULIC 455
7880100109 RESERVOIR ASSEMBLY – HYDRAULIC 459
(COMPLETE ASSEMBLY)
9437100863 FILTER ASSEMBLY, RETURN HYD. 463
11 80017048 VALVE INSTALLATION-CARRIER 465
WITHOUT DIFFERENTIAL LOCK
80003272 VALVE ASSEMBLY – REAR STEER,AXLE LOCKOUT 469
AND FAN DRIVE
(COMPLETE ASSEMBLY)
7926100911 VALVE ASSEMBLY – PARK BRAKE RANGE SHIFT 473
(COMPLETE ASSEMBLY)
7926100796 VALVE ASSEMBLY – OUTRIGGER/STABLIZER 477
(COMPLETE ASSEMBLY)
80011198 MANIFOLD,SELECTABLE PSI RED’G 481
12 2189710006 AXLE INSTALLATION – REAR 483
STANDARD DIFFERENTIAL
7049101498 AXLE ASSEMBLY – REAR DRIVE STEER 487
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
9049112794 DIFF. CARRIER GROUP 489
9049112795 HOUSING, AXLE GROUP 493
9049112796 HUB & SHAFT GROUP 497
9049112570 BRAKE GROUP 501
9049112541 BRAKE ASSEMBLY GROUP 503
7372100254 CYLINDER ASSEMBLY – 3 1/2″ STEER 505
(COMPLETE ASSEMBLY)
7372100255 CYLINDER ASSEMBLY – 5″ LOCKOUT 507
(COMPLETE ASSEMBLY)
6872100045 SWITCH ASSEMBLY – PROXIMITY 509
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
13 2189510004 AXLE INSTALLATION – FRONT 511
STANDARD DIFFERENTIAL
7049101497 AXLE ASSEMBLY – FRONT DRIVE STEER 513
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
9049112790 DIFF. CARRIER GROUP 515
9049112791 HOUSING, AXLE GROUP 519
9049112792 HUB & SHAFT GROUP 523
9049112554 BRAKE GROUP 4,SET 527
9049112541 BRAKE ASSEMBLY GROUP 529
7372100112 CYLINDER ASSEMBLY – 3 1/2″ STEER 531
(COMPLETE ASSEMBLY)
80022000 BRAKE ASSEMBLY-PARKING 533
14 80000665 DRIVELINE INSTALLATION 537
80000613 DRIVE LINE ASSEMBLY 539
WITH CENTER BEARING
(COMPLETE ASSEMBLY)
80000618 DRIVE LINE ASSEMBLY 541
(COMPLETE ASSEMBLY)
80000617 SLIP SHAFT ASSY 543
15 6970100213 TIRE AND WHEEL INSTALLATION – 545
29.5 X 25 GENERAL
6970100214 TIRE AND WHEEL ASSEMBLY – 547
29.5 X 25 GENERAL
(COMPLETE ASSEMBLY)
7970100070 WHEEL ASSEMBLY – 25 X 25.00 549
(COMPLETE ASSEMBLY)
16 80013841 ENGINE INSTALLATION-TIER3 555
80013842 ENGINE ASSEMBLY-TIER 3 563
(C.E. CONFORMITY)
80008215 TRANSMISSION ASSEMBLY 571
90014184 CONVERTER HOUSING GROUP 573
90014187 CASE, TRANSMISSION GROUP 577
90014193 REAR COVER GROUP 581
90014197 DRIVE PLATE GROUP 583
90014200 TURBINE SHAFT/OIL BAFFLE GROUP 585
9904110143 TURBINE/IMPELLER GROUP 587
90014204 PUMP DRIVE GROUP 589
90014212 REVERSE & HIGH SHAFT GROUP 591
90014216 FORWARD & 2ND SHAFT GROUP 595
90014220 FORWARD & REVERSE GEAR GROUP 599
90014221 LOW SHAFT GROUP 601
90014223 IDLER SHAFT GROUP 605
90014236 OUTPUT SHAFT GROUP 607
90014243 CHARGE PUMP & REGULATOR GROUP 611
90014250 PRESSURE REGULATOR GROUP 613
90014263 CHARGE PUMP GROUP 615
90014264 ELECT. CONTROL VALVE GROUP 617
9904110078 HI & LOW SHIFT CONTROL GROUP 619
90014268 OUTPUT FLANGE GROUP 621
9904110171 PUMP ADAPTOR GROUP 623
90014269 PUMP DRIVE SLEEVE ASSY. GROUP 625
80011425 PUMP ASSY 627
7722100061 PUMP ASSEMBLY – 1 SECTION GEAR 631
(COMPLETE ASSEMBLY)
80013868 ESI ENGINE RT800E3 635
6512100806 HARNESS ASSEMBLY – ENGINE 639
(COMPLETE ASSEMBLY)
7246100378 KIT – CABLE (ENGINE) 645
(COMPLETE ASSEMBLY)
17 80003377 RADIATOR INSTALLATION 647
80003379 RADIATOR ASSEMBLY 651
80001744 COOLER ASSEMBLY – RADIATOR/CHARGE AIR 653
(COMPLETE ASSEMBLY)
2189810055 TANK ASSEMBLY – SURGE 655
(NOT AVAILABLE AS ASSEMBLY)
18 80006524 EXHAUST SYSTEM INSTALLATION 657
19 80010303 AIR INTAKE INSTALLATION 659
7304100012 CLEANER ASSEMBLY – AIR 663
(COMPLETE ASSEMBLY)
20 80005010 OIL COOLER INSTALLATION- 665
HYDRAULIC TRANSMISSION
7726191192 COOLER ASSEMBLY – 667
HYDRAULIC AND TRANSMISSION OIL
(COMPLETE ASSEMBLY)
22 2189110015 TRAY INSTALLATION – STORAGE 669
( WITH MAT )
23 2174110008 HOOK INSTALLATION – PINTLE 671
80005250 HOOK ASSEMBLY – PINTLE 673
(COMPLETE ASSEMBLY)
26 2189810075 FILTER INSTALLATION – TRANSMISSION 675
7437100235 FILTER ASSEMBLY 677
(COMPLETE ASSEMBLY)
27 6543100113 LINES INSTALLATION – AIR CONDITIONING 679
(CARRIER)
7576134182 KIT – AIR CONDITIONER HOSE 681
(COMPLETE ASSEMBLY)
28 2189810073 COMPRESSOR INSTALLATION- AIR CONDITIONER 683
7576134445 KIT – CUMMINS AIR CONDITIONER COMPRESSOR 685
12 VOLT
(COMPLETE ASSEMBLY)
29 80017042 HYDRAULIC LINES INSTALLATION-CARRIER 691
30 2189110033 COVER INSTALLATION – OUTRIGGER GRILL AND 699
36 2189310012 TANK INSTALLATION – FUEL 701
7880100065 TANK ASSEMBLY – FUEL 705
(COMPLETE ASSEMBLY)
7576001743 MOUNTING KIT – OIL COOLER 707
38 80006938 FAN INSTALLATION 709
40 80000547 ENGINE BLOCK HEATER INSTALLATION – 120V 711
SPECS/SCHEMATICS
1 80012196 ELECTRICAL SCHEMATIC
10 80019319 HYD PRESSURE SETTING PROCEDURE
11 80019318 HYDRAULIC SCHEMATIC RT880
DECALS
2 6376200355 DECAL INSTALLATION – RT880E 715
(NOMENCLATURE)
7 RT880E DECA001 RT880E DECA001 717
10 80001807 DECAL INSTALLATION – RT880E 719
80007427 DECAL INSTALLATION – RT880E 723
STANDARD
80007428 DECAL INSTALLATION – RT880E 727
STANDARD CAB
6376204222 DECAL INSTALLATION – RT800E 729
(STANDARD CARRIER)
6376206382 DECAL INSTALLATION – RT875E 731
(STANDARD SUPERSTRUCTURE)
6376204240 DECAL INSTALLATION – RT800E 733
(STANDARD BOOM)
80028316 DECAL INSTALLATION-RT880E 735
NOMENCLATURE
80001870 DECAL INSTALLATION-RT880E 741
(FRENCH)
80001873 DECAL INSTALLATION – RT880E 747
(DUTCH)
80007953 DECAL INSTALLATION – RT880E 751
(RUSSIAN)
80010296 SUPPLEMENTAL DECAL INSTALLATION 755
(RUSSIAN)
12 6376100254 HARDWARE KIT – DECAL 757

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