Hitachi 130W 160W 180W 210W Wheel Excavator Operator’s Manual – PDF DOWNLOAD
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Hitachi 130W 160W 180W 210W Wheel Excavator Operator’s Manual – PDF DOWNLOAD
COVER 0
INTRODUCTION 2
MACHINE NUMBERS 3
MACHINE 3
VEHICLE IDENTIFICATION NUMBER 3
ENGINE 3
HYDRAULIC PUMP 4
SWING MOTOR 4
TRAVEL MOTOR 4
TRANSMISSION 5
FRONT AXLE 5
REAR AXLE 6
CONTENTS 7
SAFETY 11
RECOGNIZE SAFETY INFORMATION 11
UNDERSTAND SIGNAL WORDS 11
FOLLOW SAFETY INSTRUCTIONS 12
PREPARE FOR EMERGENCIES 12
WEAR PROTECTIVE CLOTHING 13
PROTECT AGAINST NOISE 13
INSPECT MACHINE 13
GENERAL PRECAUTIONS FOR CAB 14
USE HANDHOLDS AND STEPS 15
ADJUST THE OPERATOR’S SEAT 15
FASTEN YOUR SEAT BELT 16
MOVE AND OPERATE MACHINE SAFELY 16
HANDLE STARTING AIDS SAFELY 16
OPERATE ONLY FROM OPERATOR’S SEAT 17
JUMP STARTING 17
KEEP RIDERS OFF MACHINE 17
INVESTIGATE JOB SITE BEFOREHAND 18
PROTECT AGAINST FALLING STONES AND DEBRIS 18
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 19
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN 19
DRIVE MACHINE SAFELY (WORK SITE) 20
AVOID INJURY FROM ROLLAWAY ACCIDENTS 21
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS 22
KEEP PERSONNEL CLEAR FROM WORKING AREA 23
NEVER POSITION BUCKET OVER ANYONE 23
AVOID UNDERCUTTING 23
AVOID TIPPING 24
NEVER UNDERCUT A HIGH BANK 24
DIG WITH CAUTION 25
OPERATE WITH CAUTION 25
AVOID POWER LINES 25
OBJECT HANDLING 26
PROTECT AGAINST FLYING DEBRIS 26
PARK MACHINE SAFELY 27
HANDLE FLUIDS SAFELY －－－－AVOID FIRES 27
SAFETY TRANSPORTING 28
PRACTICE SAFE MAINTENANCE 29
WARN OTHERS OF SERVICE WORK 30
SUPPORT MACHINE PROPERLY 30
STAY CLEAR OF MOVING PARTS 30
PREVENT PARTS FROM FLYING 31
STORE ATTACHMENTS SAFELY 31
SUPPORT MAINTENANCE PROPERLY 31
PREVENT BURNS 32
REPLACE RUBBER HOSES PERIODICALLY 32
AVOID HIGH-PRESSURE FLUIDS 33
PREVENT FIRES 34
EVACUATING IN CASE OF FIRE 35
BEWARE OF EXHAUST FUMES 35
PRECAUTIONS FOR WELDING AND GRIND- ING 36
AVOID HEATING NEAR PRESSURIZED FLUID LINES 37
AVOID APPLYING HEAT TO LINES CONTAIN- ING FLAMMABLE FLUIDS 37
REMOVE PAINT BEFORE WELDING OR HEATING 37
PREVENT BATTERY EXPLOSIONS 38
SERVICE AIR CONDITIONING SYSTEM SAFELY 38
HANDLE CHEMICAL PRODUCTS SAFELY 39
DISPOSE OF WASTE PROPERLY 39
SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only 40
COMPONENTS NAME 47
COMPONENTS NAME 47
CAB FEATURES 48
STEERING COLUMN CONSOLE 49
STEERING WHEEL AND HORN SWITCH 50
FORWARD/REVERSE TRAVEL PEDAL 50
BRAKE PEDAL 51
BRAKE OIL PRESSURE GAUGE AND INDI- CATOR 52
SHIFT LEVER 53
COMBINATION SWITCH WITH TURN SIGNAL SWITCH, LIGHT AND DIMMER SWITCHES 54
BRAKE SWITCH 55
HAZARD LIGHT SWITCH 56
ABNORMAL TRAVEL MOTOR INDICATOR 56
WIPER SWITCH 57
SPEEDOMETER 57
MONITOR PANEL 58
COOLANT TEMPERATURE GAUGE 59
FUEL GAUGE 59
AUTO-IDLE INDICATOR 59
AUTO-ACCELERATION INDICATOR 59
FUEL LEVEL INDICATOR 60
OVERHEAT INDICATOR 60
ENGINE OIL PRESSURE INDICATOR 60
ALTERNATOR INDICATOR 61
PREHEAT INDICATOR 61
HYDRAULIC OIL FILTER RESTRICTION INDICATOR (If equipped) 61
LIQUID CRYSTAL DISPLAY (LCD), DISPLAY SELECTION SWITCH, SET SWITCH 62
HOUR METER 62
TRIP METER (TRIP METER 1 AND TRIP METER 2) 63
ENGINE SPEED 63
HYDRAULIC OIL TEMPERATURE 63
TRIP METER FUNCTION 64
WORK MODE SWITCH 66
SWITCH PANEL 67
ENGINE CONTROL DIAL 67
ENGINE CONTROL MODE SELECTION SWITCH 68
WORK LIGHT SWITCH 69
POWER MODE SWITCH 70
AUTO-IDLE/ACCELERATION SELECTOR 70
SWITCH PANEL (Optional) 71
KEY SWITCH 72
POWER BOOST SWITCH 72
ATTACHEMENT SWITCH (WHEN OPTIONAL ATTACHMENT IS EQUIPPED) 72
HORN SWITCH 73
ATTACHMENT SELECTION SWITCH (OP- TIONAL) 73
CIGAR LIGHTER 74
CAB LIGHT 75
INSTALLING FIRE EXTINGUISHER 75
FIRST AID KIT 75
PILOT CONTROL SHUT-OFF LEVER 76
ENGINE STOP KNOB 76
SWING LOCK LEVER 77
FUSE BOX 78
AUTO AIR CONDITIONER 79
CAB HEATER OPERATION 82
COOLING OPERATION 83
DEFROSTER OPERATION 83
TIPS FOR OPTIMAL AIR CONDITIONER US- AGE 84
AUTO AIR CONDITIONER 85
CAB HEATER OPERATION 90
COOLING OPERATION 90
DEFROSTER OPERATION 91
TIPS FOR OPTIMAL AIR CONDITIONER US- AGE 92
CAB HEATER (Optional) 93
CAB HEATER OPERATION 94
DEFROSTER OPERATION 95
AM/FM RADIO OPERATION 96
DIGITAL CLOCK SETTING PROCEDURE 97
CAB DOOR RELEASE LEVER 98
OPENING UPPER FRONT WINDOW 98
CLOSING UPPER FRONT WINDOW 99
REMOVING AND STORING LOWER FRONT WINDOW 100
OPENING SIDE WINDOWS 100
OPENING/CLOSING OVERHEAD WINDOW (Std Model) 101
OPENING/CLOSING OVERHEAD WINDOW (Clear Hatch: If Equipped) 101
EMERGENCY EXIT 102
ADJUSTING THE SEAT 103
SEAT WITH A BUILT-IN HEATER (Optional) 104
ADJUSTING THE AIR-SUSPENSION SEAT (Optional) 105
SEAT WITH A BUILT-IN HEATER 106
SEAT BELT 107
BREAK-IN 109
OBSERVE ENGINE OPERATION CLOSELY 109
EVERY 8 HOURS OR DAILY 109
AFTER THE FIRST 50 HOURS 109
AFTER THE FIRST 100 HOURS 109
OPERATING THE ENGINE 111
INSPECT MACHINE DAILY BEFORE START- ING 111
BEFORE STARTING ENGINE 112
STARTING THE ENGINE IN ORDINARY TEM- PERATURE 113
STARTING IN COLD WEATHER 114
CHECK INSTRUMENTS AFTER STARTING 115
USING BOOSTER BATTERIES 116
STOPPING THE ENGINE 118
TRAVELING 119
ENGINE SPEED CONTROL 120
STOPPING AND RESTARTING WHILE TRAVELING ON A PUBLIC ROAD 122
INSTRUCTIONS FOR TRAVELING ON A SLOPE 124
TRAVELING IN WATER OR ON SOFT TERRAIN 125
EXTRICATION FROM SOFT GROUND 125
PARKING 126
EMERGENCY PARKING 127
OPERATING THE MACHINE 129
CONTROL LEVER (ISO PATTERN) 129
PILOT CONTROL SHUT-OFF LEVER 130
STEERING WHEEL COLUMN 131
ENGINE SPEED CONTROL 134
AUTO-IDLE 135
AUTO ACCELERATION 136
WORK MODE 138
POWER BOOST 138
POWER MODE 139
ENGINE SPEED CONTROL MODE SELEC- TION SWITCH 140
PRECAUTIONS FOR OPERATIONS 141
OPERATE THE MACHINE SAFELY 142
TRAVELING/OPERATING THE MACHINE ON A SLOPE 143
PARKING/STOPPING THE MACHINE ON A SLOPE (IN CASE OF EMERGENCY) 144
RAISING THE MACHINE FRONT USING THE BOOM AND ARM 144
EXCAVATI ON 145
FACE SHOVEL OPERATION 146
AVOID EXCAVATION WHILE STRIKING WITH THE BUCKET TEETH 146
GRADING 147
DO NOT USE THE BUCKET INSTEAD OF A HAMMER 147
AVOID INCREASING DIGGING FORCE FORCIBLY 148
AVOID USING SWING POWER 148
EMERGENCY BOOM LOWERING PROCE- DURE (Without hose-rupture safety valve) 149
EMERGENCY BOOM LOWERING PROCE- DURE (Without hose-rupture safety valve) 150
OVERNIGHT STORAGE INSTRUCTIONS 151
TRANSPORTATION 153
GENERAL TRANSPORTATION HINTS 153
LOADING/UNLOADING THE MACHINE 154
TOWING MACHINE 157
MACHINE LIFTING PROCEDURE 158
MAINTENANCE 159
CORRECT MAINTENANCE AND INSPECTION PROCEDURES 159
CHECK THE HOUR METER REGULARLY 160
USE CORRECT FUELS AND LUBRICANTS 160
LAYOUT 161
MAINTENANCE GUIDE TABLE 162
PREPARE MACHINE FOR MAINTENANCE 164
HOOD AND ACCESS COVERS 165
PERIODIC REPLACEMENT OF PARTS 166
MAINTENANCE GUIDE 167
A GREASING 173
Front Joint Pins 173
Swing Bearing 176
Swing Internal Gear 177
Front Axle 178
Propel Shaft (Front and Rear) 179
Equalizer Pin 180
B ENGINE 181
Engine Oil Level 181
Change Engine Oil 182
Replace Engine Oil Filter 182
C TRANSMISSION 184
Pump Transmission (ZAXIS180W, 210W) 184
Swing Reduction Gear 185
Transmission Gear Oil 186
Front Axle 187
Rear Axle 188
Front and Rear Hub Reduction Devices 189
D BRAKE (TRAVELING) 190
Check Brake Accumulator 191
Check Wear on Brake Lining — As required 192
E TIRE 193
Tire Inspection and Replacement Procedure 194
F HYDRAULIC SYSTEM 195
INSPECTION AND MAINTENANCE OF HY- DRAULIC EQUIPMENT 195
REPLACEMENT OF HYDRAULIC OIL AND FILTER 197
Check Hydraulic Oil Level 198
Drain Hydraulic Oil Tank Sump 199
Change Hydraulic Oil 200
Clean the Suction Filter 203
Replace Hydraulic Tank Oil Filter (Std Model) 204
Replace Full-Flow Filter (Optional) 205
Replace Pilot Brake and Steering Filter 206
Replace Air Breather Element 207
Clean Steering Suction Filter Element 208
Check Hoses and Lines 209
SERVICE RECOMMENDATIONS FOR HY- DRAULIC FITTINGS 212
G FUEL SYSTEM 214
Drain Fuel Tank Sump 216
Check Water Separator 216
Replace Fuel Filter 218
Clean Feed Pump Strainer 219
Check Fuel Hoses 220
H AIR CLEANER 221
Clean Air Cleaner Outer Element 221
Replace Inner Element (Optional) 222
I COOLING SYSTEM 223
Check Coolant Level 224
Check and Adjust Fan Belt Tension 224
Change Coolant 225
Clean Radiator, Oil Cooler Core and Inter Cooler 226
Clean Oil Cooler Front Screen 226
Clean Air Conditioner Condenser 226
J ELECTRICAL SYSTEM 227
BATTERIES 227
REPLACING FUSES 231
K MISCELLANEOUS 233
Check Bucket Teeth 233
Change Bucket 235
Convert Bucket Connection Into Face Shovel 236
Adjust the Bucket Linkage 237
Check and Replace Seat Belt Check 238
Check Windshield Washer Fluid Level 238
Clean and Replace Air Conditioner Filter Clean Filter 239
Check the Air Conditioner 241
Clean Cab Floor 242
Check Injection Nozzle 243
Retighten Cylinder Head Bolt 243
Inspect and Adjust Valve Clearance 243
Check Fuel Injection Timing 243
Measure Engine Compression Pressure 243
Check Starter and Alternator 243
Change Water Pump Grease 243
Check Tightening Torque of Bolts and Nuts 244
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 257
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 257
STORAGE 259
STORING THE MACHINE 259
REMOVING THE MACHINE FROM STORAGE 260
TROUBLESHOOTING 261
SPECIFICATIONS 269
ZAXIS130W 269
SPECIFICATIONS 269
WORKING RANGES 274
BUCKET TYPES AND APPLICATIONS 275
ZAXIS160W 276
SPECIFICATIONS 276
WORKING RANGES 281
BUCKET TYPES AND APPLICATIONS 282
ZAXIS180W 283
SPECIFICATIONS 283
WORKING RANGES 288
BUCKET TYPES AND APPLICATIONS 289
ZAXIS210W 290
SPECIFICATIONS 290
WORKING RANGES 295
BUCKET TYPES AND APPLICATIONS 296
OPTIONAL ATTACHMENTS AND DEVICES 297
BLADE AND STABILIZER 297
MAINTENANCE 301
ATTACHMENT PEDAL (BREAKER) 302
PRECAUTIONS FOR BREAKER OPERATION 303
REPLACEMENT OF HYDRAULIC OIL AND FILTER 305
ATTACHMENT PEDAL (HYDRAULIC CRUSHER) 306
PRECAUTIONS FOR CRUSHER OPERA- TION 307
ELECTRONIC KEY LOCK OPERATION MANUAL 308
REGISTRATION/REGISTRATION CANCELLATION OF ORDINARY OPERATION KEY 311
ADDITIONAL REGISTRATION PROCEDURE 312
REGISTRATION CANCELLATION PROCEDURE 313
INDEX 315
S.V 03/24
