Hitachi ZAXIS 310F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 310F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 310F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

• P/N: OMT390733X19_81
• Language: English
• Division: Hitachi
• Product Lines: Log Loaders
• Associated Models: ZAXIS310F-LL-6N
• Series: ZAXIS-6 SERIES
• Serial: PIN: 1FFDDP71_ _F316001—
• Additional Information: For complete service information, also see manuals T390770X19, PC15098.

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TABLE OF CONTENTS:

Hitachi ZAXIS 310F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

Contents 21
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 29
Recognize Safety Information 29
Understand Signal Words 29
Follow Safety Instructions 30
Wear Protective Clothing 30
Protect Against Noise 31
Inspect Machine 31
General Precautions for Cab 31
Control Pattern 31
Prepare for Emergencies 32
Stay Clear of Moving Parts 32
Prevent Parts From Flying 33
Prevent Fires 34
In Case of Machine Fire 35
Prevent Burns 35
Prevent Battery Explosions 36
Beware of Exhaust Fumes 36
Beware of Asbestos and Silicon Dust and Other Contamination 36
Handle Fluids Safely−Avoid Fires 37
Handle Chemical Products Safely 37
Avoid High-Pressure Fluids 38
Avoid Injury from Attachment Falling Accident 38
Dispose of Waste Properly 39
Notes for Aftertreatment Device 39
Precautions for Communication Terminal 39
Safety—Operating Precautions 40
Use Handholds and Steps 40
Fasten Your Seat Belt 40
Heated and Ventilated Operator’s Seat 40
Adjust the Operator’s Seat 41
Ensure Safety Before Rising from or Leaving Operator’s Seat 41
Operate Only from Operator’s Seat 41
Prevent Acid Burns 42
Jump Starting 42
Install OPG Guard 43
Keep the Operator Protective Structure (OPS) in Place 43
Notes on Protection of Operator’s Station when the Machine Rolls Over 44
Restriction of Attachment Installation 45
Precautions for Operations 45
Investigate Job Site Beforehand 46
Move and Operate Machine Safely 47
Keep Person Clear from Working Area 47
Keep Riders off Machine 48
Provide Signals for Jobs Involving Multiple Machines 48
Confirm Direction of Machine to be Driven 48
Drive Machine Safely 49
Operating on Slopes 50
Avoid Injury from Rollaway Accidents 51
Avoid Injury from Back-Over and Swing Accidents 51
Avoid Tipping 52
Avoid Undercutting 52
Avoid Power Lines 53
Operate with Caution 53
Never Ride Attachment 53
Operate Boom With Care 53
Add and Operate Attachments Safely 54
Never Undercut a High Bank 54
Dig with Caution 54
Object Handling 55
Protect Against Flying Debris 55
Precautions for Lightning 56
Park Machine Safely 56
Transport Safely 57
Saw Chain Hazard 58
Safety—Maintenance Precautions 59
Practice Safe Maintenance 59
Warn Others of Service Work 60
Support Machine Properly 60
Replace Rubber Hoses Periodically 60
Precautions for Welding and Grinding 61
Avoid Heating Near Pressurized Fluid Lines 61
Avoid Applying Heat to Lines Containing Flammable Fluids 61
Precautions for Handling Accumulator and Gas Damper 61
Remove Paint Before Welding or Heating 62
Service Air Conditioning System Safely 62
Chain Shot Guard Inspection 63
Safety—Safety Signs and Other Instructions 65
Safety Signs and Other Instructions 65
Operation—Operator’s Station 93
Pedals, Levers, and Panels 93
Switch Panel 94
Switch Panel Functions 95
Rear Panel 96
Horn Button 97
Power Boost Button 98
Pilot Shutoff Lever 98
Engine Stop Switch 99
Left Console 99
Travel Alarm and Travel Alarm Cancel Switch 100
Cab Dome Light Switch 100
Horn Switch—Processor Only 100
Reversing Fan Switch—If Equipped 101
Max Speed Program Switch—If Equipped 101
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 102
Right Console 103
Aftertreatment Device Regeneration Switch 104
Service and Access Lights Switch—If Equipped 105
Service ADVISOR™ Remote (SAR) Switch 106
USB Charge Port—If Equipped 107
Cab Heater and Air Conditioner 108
Selecting Display Between Celsius and Fahrenheit 109
Operating the AM/FM Radio 110
Satellite Radio—If Equipped 112
Hydraulic Oil Level Alarm—If Equipped 114
Fire Extinguisher Mounting Location 115
Alternative Exit 115
Adjusting the Air Suspension Seat 117
Adjusting the Mechanical Suspension Seat—If Equipped 119
Adjusting Pilot Control Lever Console Height 119
Adjusting Pull-Down Sunshades—If Equipped 120
Side Monitor—If Equipped 121
Operation—Monitor Operation 122
Monitor 122
Monitor Functions 123
Aftertreatment Indicators Overview 125
Monitor Start-Up 126
Main Menu 127
Main Menu—Alarm List 128
Main Menu—Air Conditioner 135
Main Menu—Radio 137
Main Menu—Setting Menu 138
Main Menu—Setting Menu—Date and Time 139
Main Menu—Setting Menu—Attachment Adjustment—Processor Only 139
Main Menu—Setting Menu—Attachment Name Input 140
Main Menu—Setting Menu—Auto-Shutdown 140
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 141
Main Menu—Setting Menu—Sub Meter Selection 142
Main Menu—Setting Menu—Rear View Camera Monitor 143
Main Menu—Setting Menu—Display Item Selection 144
Main Menu—Setting Menu—Brightness Adjustment 144
Main Menu—Setting Menu—Language 144
Main Menu—Setting Menu—Unit Selection 145
Main Menu—Setting Menu—Main Menu Sequence Change 145
Main Menu—Information Menu 146
Main Menu—Information Menu—Operation 147
Main Menu—Information Menu—Maintenance 148
Main Menu—Information Menu—Troubleshooting 148
Main Menu—Information Menu—Monitoring 149
Operation—Operating the Machine 150
Before Starting Work 150
Operator Ability 150
Inspect Machine Daily Before Starting 151
Battery Disconnect Switch 152
Starting Engine 153
Cold Weather Start Aid 154
Cold Weather Warm-Up 155
Operate Within Machine Limits 156
Travel Pedals and Levers 156
Control Levers 157
Required Machine Stop Warning 159
Aftertreatment Device 161
Aftertreatment Device Regeneration 163
Selective Catalytic Reduction (SCR) System Overview 165
Service ADVISOR™ Remote (SAR) Software Delivery Process 166
Service ADVISOR™ Remote (SAR) Operation 167
Operating in Water and Mud 168
Driving Up a Steep or Slippery Slope 169
Lower Boom With Engine Stopped 169
Parking the Machine 170
Loading Machine for Transport 171
Towing-Recovery Procedure 173
Machine Retrieval 173
Lifting the Machine 174
Maintenance—Machine 175
Required Emission-Related Information 175
Diesel Fuel 175
Diesel Fuel Specifications 175
Lubricity of Diesel Fuel 175
Handling and Storing Diesel Fuel 176
Biodiesel Fuel 176
Testing Diesel Fuel 176
Supplemental Diesel Fuel Additives 177
Fuel Filters 177
Minimizing the Effect of Cold Weather on Diesel Engines 178
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 178
Refilling Diesel Exhaust Fluid (DEF) Tank 179
Testing Diesel Exhaust Fluid (DEF) 180
Storing Diesel Exhaust Fluid (DEF) 180
Disposal of Diesel Exhaust Fluid (DEF) 181
Alternative and Synthetic Lubricants 181
Mixing of Lubricants 181
Lubricant Storage 181
Diesel Engine Oil—Final Tier 4 and Stage IV 182
Oil Filters 182
Hydraulic Oil 183
Swing Gear Case and Travel Gear Case Oils 184
Pump Drive Gear Case Oil 184
Enclosure Door and Cab Tilt Oil 185
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 185
Diesel Engine Coolant 186
Water Quality for Mixing with Coolant Concentrate 186
Operating in Warm Temperature Climates 187
Testing Coolant Freeze Point 187
Disposing of Coolant 188
Maintenance—Periodic Maintenance 189
Service Machine at Specified Intervals 189
Check the Hour Meter Regularly 189
Prepare Machine for Maintenance 190
Open Access Doors for Service 191
Open Engine Cover for Service 192
Cab Tilting Procedure—Rear Entry Cab Only 193
Enclosure Door Manual Operation 194
Fuel Tank 195
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 195
Service Intervals 196
Required Parts 198
Maintenance—As Required 200
Remove and Clean Fuel Tank Inlet Screen 200
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 201
Clean Cab Fresh Air and Cab Recirculating Air Filters 202
Check and Adjust Track Sag 206
Clean Rear Camera Lens—If Equipped 207
Clean Radiator Air Inlet Screens 208
Lubricate Door Hinges 209
Check Windshield Washer Fluid Level—If Equipped 209
Clean and Tighten Battery Terminals 210
Replace High-Pressure Supply Filter—If Equipped 210
Replace Case Drain Filter—If Equipped 211
Maintenance—Every 10 Hours or Daily 212
Check Engine Oil Level 212
Check Engine Coolant Level 213
Check Hydraulic Tank Oil Level 214
Drain Water and Sediment From Fuel Tank Sump 217
Drain Primary Fuel Filter and Water Separator 217
Lubricate Front End Pin Joints 218
Lubricate Working Tool Pivots—If Equipped 219
Maintenance—Initial Service—50 Hours 220
Check and Adjust Fan Belt Tension 220
Maintenance—Every 50 Hours or Weekly 221
Lubricate Swing Bearing 221
Maintenance—Every 100 Hours 222
Inspect and Re-Torque Track Hardware 222
Maintenance—Every 250 Hours 223
Check Swing Gear Case Oil Level 223
Drain Water and Sediment From Hydraulic Tank 223
Check Pump Drive Gear Case Oil Level 225
Check Hybrid Battery Electrolyte Level—If Equipped 226
Check Travel Gear Case Oil Level 228
Check and Adjust Fan Belt Tension 228
Clean Primary Air Cleaner Element 229
Take Engine Oil Sample 229
Maintenance—Every 500 Hours 230
Lubricate Swing Bearing Gear 230
Check Air Intake Hoses 230
Drain and Refill Engine Oil and Replace Filter 231
Check Enclosure Door and Cab Tilt Oil Level 232
Clean Cooler Inlet Screen 233
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 234
Take Fluid Samples 234
Maintenance—Every 1000 Hours 235
Drain and Refill Swing Gear Case Oil 235
Replace Hydraulic Tank Oil Filter 236
Replace Pilot Oil Filter 238
Replace Primary Fuel Filter and Water Separator 240
Replace Final Fuel Filter 241
Drain and Refill Pump Drive Gear Case Oil 241
Check and Adjust Engine Valve Lash 242
Replace Fuel Tank Breather 242
Check Coolant Condition 242
Maintenance—Every 1500 Hours 243
Replace Air Cleaner Elements 243
Maintenance—Every 2000 Hours 244
Drain and Refill Travel Gear Case Oil 244
Maintenance—Every 4000 Hours 245
Drain, Flush, and Refill Engine Cooling System 245
Maintenance—Every 4500 Hours 249
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 249
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 250
Maintenance—Every 5000 Hours 251
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 251
Replace Hydraulic Tank Cap Breather Element 254
Drain and Refill Enclosure Door and Cab Tilt Oil 255
Miscellaneous—Machine 257
Clean Machine Regularly 257
Bleed Fuel System 257
Bleed Hydraulic System 258
Inspect and Clean Polycarbonate Windows 259
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 260
Do Not Service Control Valves, Cylinders, Pumps, or Motors 260
Precautions for Alternator and Regulator 260
Handling, Checking, and Servicing Batteries Carefully 261
Using Battery Charger 262
Using Booster Batteries—24-Volt System 264
Replacing Batteries 264
Welding on Machine 265
Keep Electronic Control Unit Connectors Clean 265
Adding 12-Volt Accessories 265
JDLink™ Machine Monitoring System (MMS)—If Equipped 266
Replacing Fuses 267
Fluid Sampling Test Ports 268
Keep ROPS Installed Properly 268
Tool Mounting Provisions—If Equipped 269
Inspect Seat Belt 269
Replacing Seat Belt 270
Track Sag General Information 270
Check Track Shoe Hardware 271
Hardware Torque Specifications 271
Unified Inch Bolt and Screw Torque Values 272
Metric Bolt and Screw Torque Values 273
Miscellaneous—Operational Checkout 274
Operational Checkout 274
Diagnostic Trouble Code Check 274
Operational Checks—Key Switch Off, Engine Off Checks 274
Operational Checks—Key Switch On, Engine Off Checks 278
Operational Checks—Key Switch On, Engine On Checks 288
Miscellaneous—Troubleshooting 325
Troubleshooting Procedure 325
Engine 326
Hydraulic System 331
Front Attachments Electrical Controls 332
Electrical System 333
Software Update 335
Miscellaneous—Storage 336
Prepare Machine for Storage 336
Monthly Storage Procedure 337
Preparing Engine for Long-Term Storage 338
Removing Engine From Long-Term Storage 339
Miscellaneous—Machine Numbers 340
Record Product Identification Number (PIN) 340
Record Engine Serial Number 340
Record Travel Motor Serial Numbers 341
Record Swing Motor Serial Number 341
Record Hydraulic Pump Serial Number 341
Keep Proof of Ownership 341
Keep Machines Secure 342
Miscellaneous—Specifications 343
Engine Specifications 343
Drain and Refill Capacities 344
Log Loader Live Heel Grapple Machine Specifications 345
Log Loader Butt N Top Machine Specifications 349
Log Loader Power Clam Machine Specifications 353
Processor Machine Specifications 357
Log Loader Live Heel Grapple Working Ranges 361
Log Loader Butt N Top Working Ranges 363
Log Loader Power Clam Working Ranges 365
Processor Working Ranges 367
Log Loader Live Heel Grapple Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 369
Log Loader Live Heel Grapple Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 371
Log Loader Live Heel Grapple Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 373
Log Loader Butt N Top and Power Clam Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 375
Log Loader Butt N Top and Power Clam Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 377
Log Loader Butt N Top and Power Clam Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 379
Processor Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 381
Processor Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 383
Processor Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 385
Page Number 21
Section 1-1 27
Section 1-2 29
Section 1-3 40
Section 1-4 59
Section 1-5 65
Section 2-1 93
Section 2-2 122
Section 2-3 150
Section 3-1 175
Section 3-2 189
Section 3-3 200
Section 3-4 212
Section 3-5 220
Section 3-6 221
Section 3-7 222
Section 3-8 223
Section 3-9 230
Section 3-10 235
Section 3-11 243
Section 3-12 244
Section 3-13 245
Section 3-14 249
Section 3-15 251
Section 4-1 257
Section 4-2 274
Section 4-3 325
Section 4-4 336
Section 4-5 340
Section 4-6 343

S.V 04/24