Hitachi 470LC-5B 670LC-5B 870LC-5B Excavator Operator’s Manual PDF

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Hitachi 470LC-5B 670LC-5B 870LC-5B Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi 470LC-5B 670LC-5B 870LC-5B Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

P/N: ENMJAANA12
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: ZAXIS470LC-5B, ZAXIS670LC-5B, ZAXIS870LC-5B
Series: ZAXIS-5 SERIES
Serial:

ZAXIS470LC-5B
PIN: HCMJAA70_ _0030001—
PIN: HCMJAA60_ _0030001—
ZAXIS670LC-5B
PIN: HCMJBA70_ _0030001—
PIN: HCMJBA60_ _0030001—
ZAXIS870LC-5B
PIN: HCMJBC70_ _0030001—
PIN: HCMJBC60_ _0030001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi 470LC-5B 670LC-5B 870LC-5B Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

ENMJAA-NA1-2 0
INTRODUCTION 0
INDEX 3
CONTENTS 5
MACHINE NUMBERS 9
SAFETY 15
Recognize Safety Information 15
Understand Signal Words 15
Follow Safety Instructions 16
Prepare for Emergencies 17
Wear Protective Clothing 17
Protect Against Noise 18
Inspect Machine 18
General Precautions for Cab 19
Use Handrails and Steps 20
Adjust the Operator’s Seat 20
Ensure Safety Before Rising from or LeavingOperator’s Seat 21
Fasten Your Seat Belt 21
Move and Operate Machine Safely 22
Operate Only from Operator’s Seat 22
Jump Starting 23
Keep Riders off Machine 23
Precautions for Operations 24
Investigate Job Site Beforehand 25
Install OPG Guard 26
Provide Signals for Jobs Involving Multiple Machines 27
Confirm Direction of Machine to Be Driven 27
Drive Machine Safely 28
Avoid Injury from Rollaway Accidents 30
Avoid Injury from Back-Over and Swing Accidents 31
Keep Person Clear from Working Area 32
Never Position Bucket Over Anyone 32
Avoid Undercutting 33
Avoid Tipping 33
Never Undercut a High Bank 34
Dig with Caution 34
Operate with Caution 34
Avoid Power Lines 35
Precautions for Lightning 35
Object Handling 36
Protect Against Flying Debris 36
Park Machine Safely 37
Handle Fluids Safely−Avoid Fires 37
Transport Safely 38
Practice Safe Maintenance 39
Warn Others of Service Work 40
Support Machine Properly 40
Stay Clear of Moving Parts 41
Prevent Parts from Flying 41
Store Attachments Safely 42
Prevent Burns 42
Replace Rubber Hoses Periodically 43
Avoid High-Pressure Fluids 43
Prevent Fires 44
Evacuating in Case of Fire 46
Beware of Exhaust Fumes 46
Precautions for Welding and Grinding 47
Avoid Heating Near Pressurized Fluid Lines 48
Avoid Applying Heat to Lines ContainingFlammable Fluids 48
Precautions for Handling Accumulator andGas Damper 48
Remove Paint Before Welding or Heating 49
Beware of Asbestos and Silicon Dust and Other Contamination 49
Prevent Battery Explosions 50
Service Air Conditioning System Safely 50
Handle Chemical Products Safely 51
Dispose of Waste Properly 51
Never Ride Attachment 52
Notes for Muffler Filter 52
Precautions for Communication Terminal 53
Precaution for Communication Terminal Equipment 53
SAFETY SIGNS 55
COMPONENTS NAME 61
Components Name 61
GETTING ON/OFF THE MACHINE 62
OPERATOR’S STATION 63
Muffler Filter 63
Cab Features (Std Model) 66
Cab Features (with Attachment) 67
Multi Function Monitor 68
Default Setting 69
Basic Screen 70
How to Use Screens 71
Displaying Basic Screen 71
Hour Meter 74
Clock 74
Fuel Gauge 74
Coolant Temperature Gauge 75
Operating Status Icon Display 75
Security Functions (Optional) 76
Input Password 76
Extending Password Duration Time 77
Alarm Occurrence Screen 78
Remedy 80
Muffler Filter 84
Muffler Filter Condition Display 84
Muffler Filter Manual Regeneration Request 85
Manual Regeneration Procedure 86
Main Menu 87
Air Conditioner 88
Circulation Air Mode 88
Air Conditioner ON/OFF 88
Radio 89
Work Mode 90
Attachment selection 90
Mail (Optional) 91
Setting Menu 93
Date and Time 94
Time Adjustment 94
Date Adjustment 96
Display Mode Setting 98
Attachment Adjust 100
Flow Rate Adjustment 100
Attachment Name Input 102
Auto Shut-Down 104
Auto Shut-Down ON/OFF 104
Acting Time Setting 105
Muffler Filter Regeneration Inhibited 106
Setting Procedure 106
Auto-Lubrication 108
Lubrication Interval Setting 108
Password Change (Optional) 110
Sub Meter 114
Rear View Camera Monitor 116
Rear View Camera ON/OFF 116
Brightness Adjustment 118
Language Settings 120
Lists of Display Language 122
Unit Selection 123
Display Item Selection (Rear View Camera OFF) 125
Main Menu Sequence Change 127
Information Menu 129
Operation 130
Fuel Consumption 130
Breaker Operation 132
Attachment Operation 134
Travel Operation 136
Actual Operation 138
Maintenance 140
Maintenance Notice 140
Time Remains and Maintenance Interval 142
Troubleshooting 144
Monitoring 146
Switch Panel 148
Return to Previous Screen (Monitor) 149
Return to Basic Screen (Monitor) 149
Select/Confirm Switch (Monitor) 149
Temperature Control Switch/Mode Switch (Air Conditioner) 149
AUTO/OFF Switch/Fan Switch (Air Conditioner) 149
AM/FM Selector/Tuning Switch (Radio) 150
Power Switch/Volume Control Knob (Radio) 150
Engine Control Dial 150
Auto-Idle Switch 151
Travel Mode Switch 151
Mode Switch 152
Work Light Switch 153
Wiper/Washer Switch 154
Numeric Keypad 155
Switch Panel (for Optional Equipment) 156
Travel Alarm Deactivation Switch (Optional) (1) 157
Seat Heater Switch (Optional) (2) 157
Rear Light Switch (Optional) (3) 157
Electrical Control Main Switch (Optional) (4) 157
Overload Alarm Switch (Optional) (5) 158
Boom Mode Switch (6) 158
Fan Reverse Switch (Optional) (7) 158
Swing Alarm Deactivation Switch (Optional) (8) 158
Auto-Lubrication Switch (9) 159
Auto-Lubrication Selector Switch (Optional) (10) 159
Fan Reverse System (Optional) 160
Key Switch 163
Power Boost Switch 163
Horn Switch 163
Electrical Control Switch (Optional) 164
AUX Function Lever 1 164
AUX Function Lever 2 165
Cigar Lighter 166
Using Cigar Lighter 166
Using Cigar Lighter Port as External PowerSource 166
Cab Light Switch 167
Installing Fire Extinguisher (Optional) 167
Pilot Control Shut-Off Lever 168
Engine Stop Switch 168
Fuse Box 169
Fuse Box 1 169
Fuse Box 2 169
Auto Air Conditioner 170
Features 170
Components Name 171
Controller Part Name and Function 172
Cab Heater Operation 174
Cooling Operation 175
Defroster Operation 176
Cool Head/Warm Feet Operation 176
Tips for Optimal Air Conditioner Usage 177
For Rapid Cooling 177
When Windows Become Clouded 177
Off-Season Air Conditioner Maintenance 177
AM/FM Radio Operation 178
Controls on the radio 178
Tuning Procedure 178
Station Presetting Procedure 179
Station Auto-Presetting Procedure 180
TONE Control 181
Audio Input (Optional) 182
Cab Door Release Lever 183
Opening/Closing and Removing Cab InsideWindow 184
Opening/Closing Upper Front Window 185
Opening/Closing Upper Front Window 185
Removing and Storing Lower Front Window 186
Removing and Storing Lower Front Window 186
Opening Side Windows 187
Opening/Closing Overhead Window 188
Opening/Closing Overhead Window (Clear Hatch: If Equipped) 189
Emergency Exit 190
Adjusting Operator’s Seat 191
Seat Height and Angle Adjustment 191
Console and Seat Fore-aft Adjustment 191
Seat Fore-Aft Adjustment 191
Suspension Adjustment 191
Backrest Adjustment 192
Armrest Adjustment 192
Console Height Adjustment 193
Adjusting Procedures 193
Installation and Adjustment of Mirrors 194
Seat Belt 195
Seat Belt 195
BREAK-IN 197
Observe Engine Operation Closely 197
Every 10 Hours or Daily 197
After the First 50 Hours 197
After the First 100 Hours 197
OPERATING THE ENGINE 199
Inspect Machine Daily Before Starting 199
Before Starting Engine 200
Starting the Engine 201
Check Instruments After Starting 205
Using Booster Batteries 206
Stopping the Engine 208
Engine Auto-Stop in Extremely Low Temperature 209
DRIVING THE MACHINE 211
Drive the Machine Carefully 211
Steering the Machine Using Pedals 212
Steering the Machine Using Levers 213
Travel Mode Switch 214
Travel Alarm (Optional) 214
Operating on Soft Ground 215
Raise One Track Using Boom and Arm 216
Towing Machine a Short Distance 217
Operating in Water or Mud 218
Parking the Machine on Slopes 219
Parking the Machine 219
OPERATING THE MACHINE 221
Control Lever (ISO Pattern) 221
Control Lever (HITACHI Pattern) (Optional) 222
Attachment Pedal (Hydraulic Breaker) (Optional) 223
Attachment Pedal (Hydraulic Crusher) (Optional) 224
Pilot Control Shut-Off Lever 225
Warming Up Operation 226
Engine Speed Control 227
Auto-Idle 228
Auto Shut-Down 230
Muffler Filter Manual Regeneration 233
Work Mode 235
Power Boost Switch 238
Mode Switch 239
Operating Backhoe 240
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation 240
Grading Operation 241
Do Not Strike the Ground with Bucket Teeth 242
Avoid Hammer Work 242
Avoid Abusive Operation 243
Avoid Side Load the Bucket 243
Do Not Use Wide Track Shoes on Rough Ground 244
Object Handling — If Equipped 245
Hydraulic Breaker and Hydraulic Crusher 247
Precautions for Breaker Operation 250
Precautions for Crusher Operation 257
Attachment 260
How to Lower Boom In Case of Emergency and When Engine Stops 262
Precautions for After Operations 263
TRANSPORTING 265
Transporting by Road 265
Loading/Unloading on a Trailer 266
Fastening Machine for Transporting 268
Unloading 268
Transportation Exhaust Pipe 269
MAINTENANCE 271
Correct Maintenance and Inspection Procedures 271
Check the Hour Meter Regularly 273
Use Correct Fuels and Lubricants 273
Layout 274
Maintenance Guide Table 277
Preparations for Inspection and Maintenance 279
Hood and Access Covers 280
Daily Check 283
Maintenance Guide 284
Periodic Replacement of Parts 290
A Greasing 295
Front Joint Pins 295
Swing Bearing 297
Swing Internal Gear 298
B Engine 299
Engine Oil Level 299
Change Engine Oil, Replace Engine Oil Filter 300
C Transmission 302
Pump Transmission (ZX670LC-5B, 870LC-5B) 302
Swing Reduction Gear 304
Travel Reduction Gear 306
D Hydraulic System 308
Inspection and Maintenance of HydraulicEquipment 308
Check Hydraulic Oil Level 311
Water drain from hydraulic oil tank 312
Change Hydraulic Oil 313
Bleed Air from the Hydraulic System 315
Suction Filter Cleaning 317
Replace Full-Flow Filter 318
Replace Pump Drain Filter 319
Replace Pilot Oil Filter 320
Replace Air Breather Element 322
Check Hoses and Lines 323
E Fuel System 328
Drain Fuel Tank Sump 330
Drain Fuel Filter 331
Bleed Air from the Fuel System 333
Replace Fuel Main Filter Element 338
Replace Fuel Pre-Filter Element 340
Clean Fuel Solenoid Pump Strainer 342
Check Water Separator (Optional) 343
Check Fuel Hoses 345
F Air Cleaner 346
Clean and Replace Air Cleaner Outer/InnerElement 346
G Cooling System 349
Check Coolant Level 350
Change Coolant 351
Clean Radiator/Oil Cooler/Inter Cooler Core 353
Clean Oil Cooler, Radiator and Inter CoolerFront Screen 353
Clean Air Conditioner Condenser 353
Clean Fuel Oil Cooler 353
H Air Conditioner 354
Clean and Replace Air Conditioner Filter 354
Check Air Conditioner 356
Adjust Compressor Belt Tension 357
Check Looseness at Each of Fastened Areas 357
Check at Preseason and Off-Season 358
I Electrical System 359
Battery 360
Replacing Fuses 365
J Miscellaneous 367
Check and Replace Bucket Teeth 367
Change Bucket 370
Adjust Bucket Linkage 373
Remove Travel Levers 374
Check and Replace Seat Belt 374
Check Windshield Fluid Level 375
Check Track Sag 376
Clean Cab Floor 379
Retighten Cylinder Head Bolt 380
Inspect and Adjust Valve Clearance 380
Check of Fuel Injection Timing 380
Measure Engine Compression Pressure 380
Check Starter and Alternator 380
Check Water Pump 380
Check and Replace EGR Device 380
Check Gas Damper 381
Check Handrails (ZX470LC-5B) 381
Tightening and Retightening Torque of Nutsand Bolts 381
Check O-rings in Bucket 422
Clean EGR Cooler 423
Check Turbocharger 423
Check and Clean Injection Nozzle 423
K Muffler Filter 424
Check and Clean Filter Element of Muffler Filter 424
Check and Clean Muffler Filter 424
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 425
Maintenance Under Special Environmental Conditions 425
STORAGE 427
Storing the Machine 427
Removing the Machine from Storage 428
TROUBLESHOOTING 429
Troubleshooting 429
SPECIFICATIONS 437
Specifications ZX470LC-5B 437
Working Ranges ZX470LC-5B 438
Shoe Types and Applications ZX470LC-5B 439
Bucket Types and Applications ZX470LC-5B 439
Specifications ZX670LC-5B 440
Working Ranges ZX670LC-5B 441
Shoe Types and Applications ZX670LC-5 442
Bucket Types and Applications ZX670LC-5B 442
Specifications ZX870LC-5B 443
Working Ranges ZX870LC-5B 444
Shoe Types and Applications ZX870LC-5B 445
Bucket Types and Applications ZX870LC-5B 445
OPTIONAL ATTACHMENTS AND DEVICES 447
Counterweight Removal/Install Device 447
Counterweight Removal/Install Device 447
Counterweight Removal 449
Counterweight Installation 456
Troubleshooting 465
Automatic Lubrication 466
Automatic Lubrication 466
Automatic/Manual Lubrication 468
Automatic/Manual Lubrication 468
Auto-Lubrication 468
Manual Lubrication 470
Lubricator 472
Lubricator 472
Greasing Method 472
Grease Container Replacement 474
Fuel Feed Device 476
Fuel Feed Device (with Filter) (Optional) 476
INDEX 479

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