Hitachi 6UZ1 Interim Tier 4 Compatible Engine Workshop Manual PN:EWJAA – PDF DOWNLOAD
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Hitachi 6UZ1 Interim Tier 4 Compatible Engine Workshop Manual PN:EWJAA – PDF DOWNLOAD
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle) : Vol. No.TOJAA-EN
Technical Manual (Troubleshooting) : Vol. No.TTJAA-EN
Workshop Manual : Vol. No.WJAA-EN
Engine Manual : Vol. No.ETJAA-EN, EWJAA-EN
Description
Hitachi 6UZ1 Interim Tier 4 Compatible Engine Workshop Manual PN:EWJAA – PDF DOWNLOAD
FILE DETAILS:
Hitachi 6UZ1 Interim Tier 4 Compatible Engine Workshop Manual PN:EWJAA – PDF DOWNLOAD
Language :English
Pages :568
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPRION:
Hitachi 6UZ1 Interim Tier 4 Compatible Engine Workshop Manual PN:EWJAA – PDF DOWNLOAD
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle) : Vol. No.TOJAA-EN
Technical Manual (Troubleshooting) : Vol. No.TTJAA-EN
Workshop Manual : Vol. No.WJAA-EN
Engine Manual : Vol. No.ETJAA-EN, EWJAA-EN
Introduction
This Manual describes the structure and the troubleshooting of electronic control fuel injection system (common rail type) in 6UZ1 industrial engines. Use this manual sufficiently to perform service work properly and quickly.
Introduction
safety Information
1. Repair work safety Information
TABLE OF CONTENTS:
Hitachi 6UZ1 Interim Tier 4 Compatible Engine Workshop Manual PN:EWJAA – PDF DOWNLOAD
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle) : Vol. No.TOJAA-EN
Technical Manual (Troubleshooting) : Vol. No.TTJAA-EN
Workshop Manual : Vol. No.WJAA-EN
Engine Manual : Vol. No.ETJAA-EN, EWJAA-EN
EWJAA-EN-00 1
Introduction 3
General Contents 5
Introduction 9
Introduction 10
safety Information 10
Service Information Guide 11
Contents included in service information 12
Plastic gauge 14
Recommended liquid gasket 16
Thread locking adhesive agent 18
Term 19
Abbreviations 20
Standard bolts 24
Mechanical 30
Cylinder head cover 31
removal 31
installation 32
Cylinder head assembly 33
removal 33
disassembly 41
inspection 45
reassembly 52
installation 58
Idle gear 76
removal 76
inspection 87
installation 88
Cylinder block116
removal116
disassembly130
inspection131
reassembly133
installation135
Camshaft169
removal169
disassembly171
inspection172
reassembly174
installation175
Rocker arm shaft179
removal179
disassembly180
inspection181
reassembly183
installation184
Crankshaft187
removal187
disassembly201
inspection202
reassembly205
installation206
Flywheel239
removal239
disassembly240
inspection241
reassembly242
installation243
Piston244
removal244
disassembly254
inspection255
reassembly259
installation261
Intake throttle valve284
removal284
installation285
Front cover286
removal286
installation288
Flywheel housing292
removal292
installation302
CKP sensor329
removal329
inspection330
installation331
CMP sensor332
removal332
inspection333
installation334
Supplementary Information335
Fuel System354
Fuel supply pump355
removal355
inspection359
installation360
Injector369
removal369
installation373
Common rail assembly380
removal380
installation382
Fuel filter384
removal384
disassembly385
reassembly386
installation388
Pressure limiter389
removal389
installation390
Fuel pressure sensor392
removal392
inspection394
installation395
Fuel filter pressure sensor400
removal400
installation401
Fuel temperature sensor402
removal402
inspection403
installation404
Supplementary Information406
Cooling408
Water pump assembly409
removal409
disassembly411
inspection413
reassembly415
installation418
Thermostat423
removal423
inspection425
installation426
Radiator431
inspection431
Overheat switch432
removal432
installation433
Engine coolant temperature sensor434
removal434
inspection435
installation436
Coolant437
inspection437
Generator drive belt439
removal439
inspection440
installation441
Supplementary Information442
Lubrication446
Oil pan447
removal447
installation448
Oil level switch449
removal449
installation450
Oil pump assembly451
removal451
disassembly452
inspection453
reassembly454
installation455
Engine oil457
inspection457
Piston oil jet458
removal458
installation459
Oil cooler assembly461
removal461
disassembly464
inspection465
reassembly466
installation467
Oil filter element475
removal475
installation476
Oil pressure sensor477
removal477
installation478
Supplementary Information479
Induction487
Boost temperature sensor488
removal488
installation489
Turbocharger assembly490
removal490
inspection492
installation494
Intercooler497
inspection497
Air cleaner element498
inspection498
IMT sensor499
removal499
installation500
Boost sensor501
removal501
inspection502
installation503
MAF sensor504
removal504
installation505
Supplementary Information506
Exhaust508
DPD assembly509
disassembly509
inspection511
reassembly512
Exhaust differential pressure sensor515
removal515
inspection516
installation517
Exhaust gas temperature sensor518
removal518
inspection519
installation520
Supplementary Information521
Aux Emission Control Devices522
EGR valve523
removal523
inspection525
installation526
Supplementary Information530
Electrical534
Glow plug535
removal535
inspection537
installation538
Starter assembly542
removal542
disassembly543
inspection545
reassembly549
installation552
Generator553
removal553
disassembly554
inspection556
reassembly560
installation562
ECM563
removal563
installation564
Supplementary Information565
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