Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982) – PDF Download

Description

Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)

File Details:

Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)

• Manual Language:English
• Pages: 358
• Size: 49.1 MB
• Format:PDF
• Downloadable:Yes

HITACHI DEUTZ D2.9L4 TD2.9L4 TCD2.9L4 WORKSHOP MANUAL (0312 3982) – PDF DOWNLOAD:

Image Preview:

Description:

Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)

● Read and observe the information in this documentation. You will avoid accidents, retain the manufacturer’s warranty and possess a fully functional and ready to operate engine.
● This engine is built exclusively for purpose according to the scope of delivery – defined by the equipment manufacturer (use for the intended purpose). Any use above and beyond this is considered improper use. The manufacturer will not be liable for damages resulting from this. The user bears the sole risk.
● Use for the intended purpose also includes observance of the operating, maintenance and repair instructions specified by the manufacturer. The engine may only be used, maintained and repaired by persons who are familiar with this and are aware of the risks involved.
● Make sure that this documentation is available to everyone involved in the operation, maintenance and repair and that they have understood the contents.
● Failure to observe this documentation may lead to malfunctions and engine damage as well as injury to persons for which the manufacturer will not accept any liability.
● Prerequisite for proper maintenance and repair is the availability of all the necessary equipment, conventional and special tools and their perfect condition.
● Engine parts such as springs, clamps, elastic retaining rings etc. pose an increased risk of injury when handled incorrectly.
● The pertinent rules for the prevention of accidents and other generally recognised health and safety regulations must be observed.
● Maximum economy, reliability and long life is only guaranteed when using DEUTZ original parts.
● Repair of the engine must correspond to its use for the intended purpose. Only parts released by the manufacturer for the respective purpose may be used for conversion work. Unauthorised modifications to the engine exclude manufacturer liability for resulting damages. Failure to observe this will void the warranty!
● The engines made by DEUTZ are developed for a wide range of applications. A wide range of variants ensures that the respective special requirements are met.
● The engine is equipped according to the installation case, i.e. not all the parts and components described in this documentation are installed in your engine necessarily.
● We have done our best to highlight the differences so that you can easily find the operating, maintenance and repair instructions relevant to your engine.

Table Of Contents:

Hitachi Deutz D2.9L4 TD2.9L4 TCD2.9L4 Workshop Manual (0312 3982)

Workshop Manual.............................................................................  1
Table of contents
..........................................................................  3
	1 Foreword..............................................................................  5
	2 General...............................................................................  9
	3 Safety information / User information................................................. 13
	5 Job card overview..................................................................... 21
	5.1 Sorted alphabetically............................................................... 21
	5.2 Sorted numerically.................................................................. 27
	6 Job cards............................................................................. 33
Closing parts............................................................................... 35
Closing parts............................................................................... 37
Oil measuring device........................................................................ 39
Oil measuring device........................................................................ 41
Oil measuring device........................................................................ 43
Line........................................................................................ 45
Line........................................................................................ 47
Line........................................................................................ 49
Line........................................................................................ 51
Removing and installing the lubricating oil pan............................................. 53
Removing and installing the flywheel (Fastening parts)...................................... 61
Renewing toothed starter ring on the flywheel............................................... 65
Fastening parts............................................................................. 67
Fastening parts............................................................................. 69
Fastening parts............................................................................. 71
V-belt pulley............................................................................... 73
V-belt pulley............................................................................... 75
V-belt pulley............................................................................... 77
Removing and installing the cylinder head cover............................................. 79
Heat protection plate....................................................................... 83
Removing and installing the sealing cover................................................... 85
Removing and installing the lubricating oil cooler.......................................... 87
Installing the lubricating oil filter....................................................... 91
Installing the lubricating oil filter....................................................... 93
Removing and installing the high-pressure pump.............................................. 95
Removing and installing the injector........................................................103
Removing and installing the injector........................................................109
Fuel pre-filter.............................................................................115
Fuel filter.................................................................................117
Fuel filter.................................................................................119
Fuel filter.................................................................................121
Supply pump (Fuel)..........................................................................123
Removing and installing the fuel line (Fuel filter, high-pressure pump).....................125
Removing and installing the rail............................................................131
Removing and installing the fuel line (injector, rail, high-pressure pump)..................141
Removing and installing the throttle valve housing..........................................147
Intake nozzle (exhaust turbocharger)........................................................151
Intake nozzle (exhaust turbocharger)........................................................153
Intake nozzle...............................................................................155
Charge air manifold.........................................................................157
Charge air manifold.........................................................................159
Charge air manifold.........................................................................161
Charge air line.............................................................................163
Fastening parts.............................................................................165
Belt drive..................................................................................167
Suction fan.................................................................................169
Fan bearing.................................................................................171
Fastening parts.............................................................................173
Suction fan.................................................................................175
Removing and installing the exhaust line....................................................177
Removing and installing the exhaust line....................................................181
Removing and installing the flutter valve...................................................185
Line (Exhaust gas recirculation)............................................................191
Line (Exhaust gas recirculation)............................................................193
Removing and installing the turbocharger....................................................195
Removing and installing the turbocharger....................................................199
Removing and installing the lubricating oil line............................................203
Removing and installing the lubricating oil line............................................207
Removing and installing the lubricating oil return line.....................................213
Removing and installing the lubricating oil return line.....................................219
Exhaust manifold (exhaust turbocharger).....................................................225
Removing and installing the belt tensioner (V-rib belt).....................................227
Removing and installing the generator (Fastening parts).....................................231
Removing and installing the generator (Fastening parts).....................................237
Removing and installing the starter.........................................................241
V-belt pulley...............................................................................245
Generator...................................................................................247
Engine mounting.............................................................................249
Engine mounting.............................................................................251
Engine mounting.............................................................................253
Fastening parts.............................................................................255
Fastening parts.............................................................................257
Fastening parts.............................................................................259
Removing and installing the pressure/temperature sensor (Charge air)........................261
Removing and installing the temperature sensor (Charge air).................................265
Removing and installing the impulse transmitter (crankshaft)................................269
Temperature sensor..........................................................................273
Pressure transmitter installation (oil pressure)............................................275
Removing and installing the connection housing..............................................277
Removing and installing the connection housing..............................................281
Removing and installing the connection housing..............................................285
Fastening parts.............................................................................289
Connection ring.............................................................................291
Removing and installing the glow plugs......................................................293
Removing and installing the differential pressure sensor (diesel particle filter)...........297
Removing and installing temperature transmitter (diesel oxidation catalyst).................301
Removing and installing pressure sensor (exhaust back pressure) (diesel particle filter)....305
Holder......................................................................................309
Compensator structure (assembly material)...................................................311
Compensator structure (assembly material)...................................................313
Compensator structure (assembly material)...................................................315
Compensator structure.......................................................................317
Compensator structure.......................................................................319
Exhaust manifold............................................................................321
Inlet module................................................................................323
Outlet module...............................................................................325
Console.....................................................................................327
Sealing cover...............................................................................329
Closing parts...............................................................................331
Closing parts...............................................................................333
Fastening parts.............................................................................335
Coupling sleeve.............................................................................337
Coupling sleeve.............................................................................339
Lubricating oil line........................................................................341
Flange......................................................................................343
Power take-off..............................................................................345
Power take-off..............................................................................347
8 Special tools.............................................................................349

Please Note:

⦁ This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
⦁ The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
⦁ Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer