Hitachi EX200-5 EX200LC-5 EX210H-5 EX210LCH-5 Operator’s Manual PDF

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Hitachi EX200-5 EX200LC-5 EX210H-5 EX210LCH-5 Excavator Operator’s Manual EM14M21 – PDF DOWNLOAD

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Hitachi EX200-5 EX200LC-5 EX210H-5 EX210LCH-5 Excavator Operator’s Manual EM14M21 – PDF DOWNLOAD

Part Number (P/N): EM14M21
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: EX200-5, EX200LC-5, EX210H-5, EX210LCH-5
Series: EX-5 SERIES
Serial Range: 088215-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi EX200-5 EX200LC-5 EX210H-5 EX210LCH-5 Excavator Operator’s Manual EM14M21 – PDF DOWNLOAD

COVER 0
MACHINE NUMBERS 5
SAFETY 11
RECOGNIZE SAFETY INFORMATION 11
UNDERSTAND SIGNAL WORDS 11
FOLLOW SAFETY INSTRUCTIONS 12
PREPARE FOR EMERGENCIES 12
WEAR PROTECTIVE CLOTHING 13
PROTECT AGAINST NOISE 13
INSPECT MACHINE 13
USE HANDHOLDS AND STEPS 14
ADJUST THE OPERATOR’S SEAT 14
FASTEN YOUR SEAT BELT 15
MOVE AND OPERATE MACHINE SAFELY 15
OPERATE ONLY FROM OPERATOR’S SEAT 16
JUMP STARTING 16
KEEP RIDERS OFF MACHINE 16
INVESTIGATE JOB SITE BEFOREHAND 17
PROTECT AGAINST FALLING STONES AND DEBRIS 17
PROVIDE SIGNALS FOR FOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 18
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN 18
DRIVE MACHINE SAFELY 19
AVOID INJURY FROM ROLLAWAY ACCIDENTS 20
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS 21
KEEP PERSONNEL CLEAR FROM WORKING AREA 22
NEVER POSITION BUCKET OVER ANYONE 22
AVOID UNDERCUTTING 22
AVOID TIPPING 23
NEVER UNDERCUT A HIGH BANK 23
DIG WITH CAUTION 24
OPERATE WITH CAUTION 24
AVOID POWER LINES 24
OBJECT HANDLING 25
PROTECT AGAINST FLYING DEBRIS 25
PARK MACHINE SAFELY 26
HANDLE FLUIDS SAFELY – AVOID FIRES 26
SAFELY TRANSPORTING 27
PRACTICE SAFE MAINTENANCE 28
WARN OTHERS OF SERVICE WORK 29
SUPPORT MACHINE PROPERLY 29
STAY CLERNR OF MOVING PARTS 29
PREVENT PARTS FROM FLYING 30
STORE ATTACHMENTS SAFELY 30
PREVENT BURNS 31
REPLACE RUBBER HOSES PERIODICALLY 31
AVOID HIGH-PRESSURE FLUIDS 32
PREVENT FIRES 33
EVACUATING IN CASE OF FIRE 34
BEWARE OF EXHAUST FUMES 34
AVOID HEATING NEAR PRESSURIZED FLUID LINES 35
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 35
REMOVE PAINT BEFORE WELDING OR HEATING 35
PREVENT BATTERY EXPLOSIONS 36
SERVICE AIR CONDITIONING SYSTEM SAFELY 36
HANDLE CHEMICAL PRODUCTS SAFELY 37
DISPOSE OF WASTE PROPERLY 37
SAFETY SIGNS 39
COMPONENTS NAME 43
COMPONENTS NAME 43
OPERATOR’S STATION 44
CAB FEATURES 44
FRONT RIGHT PANEL AND RIGHT CONSOLE 45
MONITOR PANEL 46
COOLANT TEMPERATURE GAUGE 46
WARM UP COMPLETE INDICATOR 46
FUEL GAUGE 47
H/P (HIGH POWER) MODE INDICATOR 47
E (ECONOMY) MODE INDICATOR 47
AUTO-IDLE INDICATOR 47
PREHEAT INDICATOR 48
HYDRAULIC OIL LEVEL INDICATOR 48
FUEL LEVEL INDICATOR 48
AIR FILTER RESTRICTION INDICATOR 48
OVERHEAT INDICATOR 49
ENGINE OIL PRESSURE INDICATOR 49
ALTERNATOR INDICATOR 49
ENGINE OIL LEVEL INDICATOR 49
COOLANT LEVEL INDICATOR 50
SWITCH PANEL 51
WORK MODE SELECT SWITCH 51
LEVEL CHECK SWITCH 52
BUZZER AND BUZZER STOP SWITCH 53
AUTO-IDLE SWITCH 54
TRAVEL MODE SWITCH 54
WIPER SWITCH 55
WASHER SWTICH 55
WORK LIGHT SWITCH 56
CAB LIGHT 56
KEY SWITCH 57
ENGINE CONTROL DIAL 57
H/P (HIGH POWER) MODE SWITCH 57
E (ECONOMY) MODE SWITCH 58
POWER BOOST SWITCH 58
HORN SWITCH 58
PILOT CONTROL SHUT-OFF LEVER 59
FUSE BOX 59
HOUR METER 60
ENGINE STOP KNOB 60
CAB HEATER 61
TYPICAL HEATER OPERATION 62
DEFROSTER OPERATION 63
AUTO AIR CONDITIONER – IF QOUIPPED 64
CAB HEATER OPERATION 67
COOLING OPERATION 67
DEFROSTER OPERATION 68
TIPS FOR OPTIMAL AIR CONDITIONER USAGE 69
LEFT CONSOLE 71
RADIO OPERATION 71
SETTING DIGITAL CLOCK 73
AM/FM RADIO OPERATION – IF EQUIPPED 74
DIGITAL CLOCK SETTING PROCEDURE 75
CAB DOOR RELEASE LEVER 76
OPENING UPPER FRONT WINDOWS 76
CLOSING UPPER FRONT WINDOW 77
REMOVING AND STORING LOWER FRONT WINDOW 77
OPENING SIDE WINDOWS 78
OPENING /CLOSING OVERHEAD WINDOW 79
ENERGENCY EXIT 80
ADJUSTING THE SEAT 81
SEAT BELT 86
BREAK-IN 87
OBSERVE ENGINE OPERATION CLOSELY 87
EVERY EIGHT HOURS OR DAILY 87
AFTER THE FIRST 50 HOURS 87
AFTER THE FIRST 100 HOURS 87
OPERATING THE ENGINE 89
INSPECT MACHINE DAILY BEFORE STARTING 89
BEFORE STARTING ENGINE 90
LEVEL CHECK 91
STARTING THE ENGINE 92
STARTING IN COLD WEATHER 93
CHECK INSTRUMENTS AFTER STARTING 93
USING BOOSTER BATTERIES 94
STOPPING THE ENGINE 96
DRIVING THE MACHINE 97
DRIVE THE MACHINE CAREFULLY 97
STEERING THE MACHINE USING PEDALS 98
STEERING THE MACHINE USING LEVERS 99
TRAVEL MODE SWITCH 100
TRAVELING 101
OPERATING ON SOFT GROUND 102
RAISE ONE TRACK USING BOOM AND ARM 102
TOWING MACHINE A SHORT DISTANCE 103
OPERATING IN WATER OR MUD 104
PRECAUTIONS FOR TRAVELING ON SLOPES 105
PARKING THE MACHINE ON SLOPES 106
PARKING THE MACHINE 106
OPERATING THE MACHINE 107
CONTROL LEVER (HITACHI PATTERN) 107
CONTROL LEVER (ISO PATTERN) 108
PILOT CONTROL SHUT-OFF LEVER 109
AUTO-IDLE 112
ENGINE SPEED CONTROL 113
WORK MODE 114
POWER BOOST 114
E (ECONOMY ) MODE 115
H/P (HIGH POWER ) MODE 116
PRECAUTIONS FOR OPERATIONS 117
OPERATE THE MACHINE SAFELY 118
OPERATING BACKHOE 119
GRADING OPERATION 119
FACE SHOVEL OPERATION 120
AVOID ABUSIVE OPERATION 120
OPERATING TIPS 121
SELECT CORRECT TRACK SHOES 121
SHACKLE HOLE USAGE 122
OVERNIGHT STORAGE INSTRUCTIONS 122
EMERGENCY BOOM LOWING PROCEDURE 123
OBJECT HANDLING -IF EQUIPPED 124
TRANSPORTING 125
TRANSPORTING BY ROAD 125
LOADING/UNLOADING ON A TRAILER 125
MACHINE LIFTING PROCEDURE 129
MAINTENANCE 131
CORRECT MAINTENANCE AND INSPECTION PROCEDUERS 131
CHECK THE HOUR METER REGULARLY 132
USE CORRECT FUELS AND LUBRICANTS 132
PREPARE MACHINE FOR MAINTENANCE 133
HOOD AND ACCESS COVERS 134
PERIODIC REPACEMENT OF PARTS 135
MAINTENANCE GUIDE 136
A GREASING 139
FRONT JOINT PINS 140
SWING BEARING 142
SWING INTERNAL GEAR 143
B ENGINE 144
ENGINE OIL LEVEL 145
CHANGE ENGINE OIL 145
RRPLACE ENGINE OIL MAIN AND BYPASS FILTERS 145
C TRANSMISSION 147
PUMP TRANSMISSION 148
SWING REDUCTION GEAR 149
TRAVEL REDUCTION GEAR 150
D HYDRAULIC SYSTEM 152
INSPECTION AND MAINTENANCE OF HUDRAULIC EQUIPMENT 153
CHECK HYDRAULIC OIL LEVEL 155
DRAIN HUDRAULIC TANK SUMP 156
CHANGE HYDRAULIC OIL 157
SUCTION FILTER CLEANING 157
REPLACE HYDRAULIC TANK OIL TILTER 159
REPLACE PILOT OIL FILTER 160
CHECK HOSES AND LINES 161
SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS 164
E FUEL SYSTEM 166
DRAIN FUEL TANK SUMP 168
CHECK WATER SEPARATOR 168
REPLACE FUEL FILTER 170
CLEAN FEED PUMP STRAINER 170
CHECK FUEL HOSES 171
F AIR CLEANER 172
CLEAN THE AIR CLEANER OUTER ELEMENT 172
REPLACE THE AIR CLEANER OUTER AND INNER ELEMENTS 172
G COOLING SYSTEM 175
CHECK COOLANT LEVEL 177
CHECK AND ADJUST FAN BELT TENSION 177
CHANGE COOLANT 178
CLEAN RADIATOR INTERIOR 178
CLEAN RADIATOR AND OIL COOLER CORE 179
CLEAN OIL COOLER FRONT SCREEN 179
CLEAN AIR CONDITIONER CONDENSER 179
H ELECTRICAL SYSTEM 180
BATTERIES 180
REPLACE BATTERIES 183
REPLACING FUSES 183
I MISCELLANEOUS 184
CHECK BUCKET TEETH 185
CHANGE BUCKET 187
CONVERT BUCKET CONNECTION INTO FACE SHOVEL 188
ADJUST THE BUCKET LINKAGE 189
REMOVE THE TRAVEL LEVERS 190
CHECK AND REPLACE SEAT BELT 191
CHECK WINDSHIELD WASHER FLUID LEVEL 191
CHECK TRACK SAG 192
CHECK AND REPLACE AIR CONDITIONER FILTER 194
CHECK THE AIR CONDITIONER 196
CHECK INJECTION NOZZLE 197
RETIGHTEN CYLINDER HEAD BOLT 197
INSPECT AND ADJUST VALVE CLEARANCE 197
CHECK FUEL INJECTION TIMING 197
MEASURE ENGINE COMPRESSION PRESSURE 197
CHECK STARTER AND ALTERNATOR 197
CHANGE WATER PUMP GREASE 197
CHECK TIGHTENING TORQUE OF BOLTS AND NUTS 198
MAINTENANCE UNDER SPECIAL ENVIRONNENTAL CONDITIONS 207
MAINTENANCE UNDER SPECIAL ENVIRONNENTAL CONDITIONS 207
STORAGE 209
STORING THE MACHINE 209
REMOVING THE MACHINE FROM STORAGE 210
TROUBLESHOOTING 211
ENGINE 211
ELECTRICAL SYSTEM 216
MODE SELECTION 218
CONTROL LEVERS 219
HYDRAULIC SYSTEM 219
SPECIFICATIONS 223
SPECIFICATIONS(EX200-5,EX200LC-5) 223
WORKING RANGES(EX200-5,EX200LC-5) 224
SHOE TYPES AND APPLICATIONS(EX200-5,EX200LC-5) 225
BUCKET TYPES AND APPLICATIONS(EX200-5,EX200LC-5) 227
SPECIFICATIONS(EX210H-5,EX210LCH-5) 228
WORKING RANGE (EX210H-5,EX210LCH-5) 229
SHOE TYPES AND APPLICATIONS(EX210H-5,EX210LCH-5) 230
BUCKET TYPES AND APPLICATIONS(EX210H-5,EX210LCH-5) 232
OPTIONAL ATTACHMENTS AND DEVICES 233
AUTOMATIC LUBRICATION DEVICE 233
BUCKET TEETH (TRANSVERSE -TYPE-PIN-USED TYPE) 236
CLAMSHELL BUCKET 237
CLAMSHELL BUCKET MAINTENANCE 237
CHECK THE CLAMSHELL BUCKET 238
CLAMSHELL BUCKET SPECIFICATIONS 239
HYDRAULIC BREAKER 240
BREAKER OPERATION 241
PRECAUTIONS FOR BREAKER OPERATION 242
BREAKER MAINTENANCE 245
HYDRAULIC CRUSHER 246
PRECAUTONS FOR CRUSHER OPERATION 247
RIVER MAINTENANCE FRONT-END ATTACHMENT 249
TRANSPORTATION 251
MAINTENANCE 252
WORKING RANGES 253
SHOE TYPES AND APPLICATIONS 254
BUCKRT TYPES AND APPLICATIONS 256
INDEX 257

S.V 04/24