Hitachi EX220-2 EX220LC-2 Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi EX220-2 EX220LC-2 Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi EX220-2 EX220LC-2 Excavator Operator’s Manual – PDF DOWNLOAD

Part Number (P/N): EM15B13
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: EX220-2, EX220LC
Series: EX-2 SERIES
Serial Range: 08859

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TABLE OF CONTENTS:

Hitachi EX220-2 EX220LC-2 Excavator Operator’s Manual – PDF DOWNLOAD

COVER 0
INTROUCTION 2
INDEX 3
CONTENTS 5
SAFETY 7
RECOGNIZE SAFETY INFORMATION 7
UNDERSTAND SIGNAL WORDS 7
FOLLOW SAFETY INSTRUCTIONS 8
WEAR PROTECTIVE CLOTHING 9
PROTECT AGINST NOISE 9
PREPARE FOR EMERGENCIES 9
INPECT MACHINE 10
USE HANDHOLDS AND STEPS 10
ADJUST THE SEAT 10
FASTEN YOUR SEAT BELT 11
OPERATE ONLY FROM OPERATOR’S SEAT 11
KEEP RIDERS OFF MACHINE 11
AVOID POWER LINES 11
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS (SEE SA-004) 12
DIG WETH CAUTION 13
MOVE AND OPERATE MACHINE SAFELY 13
OPERATE MACHINE SAFELY 13
AVOID TIPPING 14
DRIVE MACHINE SAFELY 14
BEWARE OF EXHAUST FUMES 14
OPERATE WITH CAUTION 15
AVOID INJURY FROM RUNAWAY ACCIDENTS 15
PARK MACHINE SAFELY 16
HANDLE FLUIDS SAFELY – AVOID FIRES 16
PRACTICE SAFE MAINTENANCE 17
CLEAN TRASH FROM MACHINE 18
WARN OTHERS OF SERVICE WORK 18
CLEAN THE MACHINE REGULARLY 18
STORE ATTACHMENTS SAFELY 18
PREVENT BATTERY EXPLOSIONS 19
AVOID HARMFUL ASBESTOS DUST 19
PROTECT AGAINST FLYING DEBRIS 19
PREVENT PARTS FROM FLYING 20
STAY CLEAR OF MOVING PARTS 20
SUPPORT MACHINE PROPERLY 20
AVOID BURNS 21
REMOVE PAINT BEFORE WELDING OR HEATING 21
AVOID HEATING NEAR PRESSURIZED FLUID LINES 22
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 22
AVOID HIGH-PRESSURE FLUIDS 22
PREVENT FIRES 23
HANDLE CHEMICAL PRODUCTS SAFETY 24
DISPOSE OF WASTE PROPERLY 24
SAFETY SIGNS 25
OPERATOR’S STATION 29
CAB FEATURES 29
MONITOR PANEL AND SWITCH PANELS 30
MONITOR PANEL AND SWITCH PANEL 1 31
ALTERNATOR INDICATOR 31
ENGINE OIL PRESSURE INDICATOR 32
AIR FILTER RESTRICTION INDICATOR 32
COOLANT TEMPERATURE GAUGE AND OVERHEAT INDICATOR 32
FUEL GAUGE AND INDICATOR 33
PREHEAT INDICATOR 33
HOUR MATER 33
LEVEL CHECK SWITCH 34
ENGINE OIL LEVEL INDICATOR 34
COOLANT LEVEL INDICATOR 34
HYDRAULIC OIL LEVEL INDICATOR 35
BUZZER AND BUZZER STOP SWITCH 35
WASHER SWITCH 36
WIPER SWITCH 36
LIGHTS 37
KEY SWITCH 37
SWITCH PANEL 2 38
SWITCH PANEL 3-IF EQUIPPED 38
REAR CONSOLE 39
CAB HEATER 39
CAB HEATER AND AIR CONDITIONER (IF EQUIPPED) 40
LEFT CONSOLE 41
RADIO OPERATION 41
CAB DOOR RELEASE LEVER 44
OPENING UPPER FRONT WINDOWS 44
CLOSING UPPER FRONT WINDOW 45
REMOVING AND STORING LOWER FRONT WINDOW 45
OPENING SIDE WINDOWS 46
ADJUSTING THE SUSPENSION SEAT 47
SEAT BELT 48
DOME LIGHT 48
BREAK-IN 49
OBSERVE ENGINE OPERATION CLOSELY 49
EVERY EIGHT HOURS OR DAILY 49
AFTER THE FIRST 50 HOURS 49
AFTER THE FIRST 100 HOURS 49
PRE-START INSPECTION 50
INSPECT MACHINE DAILY BEFORE STARTING 50
OPERATING THE ENGINE 51
CHECK INSTRUMENTS BEFORE STARTING 51
LEVEL CHECK 51
STARTING THE ENGINE 52
STARTING IN COLD WEATHER 53
CHECK INSTRUMENTS AFTER STARTING 53
USING BOOSTER BATTERIES 54
STOPPING THE ENGINE 55
DRIVING THE MACHINE 56
DRIVE THE MACHINE CAREFULLY 56
STEERING THE MACHINE USING PEDALS 57
STEERING THE MACHINE USING LEVERS 58
TRAVEL MODE SWITCHES 59
PARKING THE MACHINE 59
LOCK ALL COMPARTMENTS 60
OPERATING THE MACHINE 61
CONTROL LEVEL (STANDARD PATTERN) 61
ATTACHMENT PEDAL- IF EQUIPPED 62
PILOT CONTROL SHUT-OFF LEVER 63
HYDRAULIC WARM-UP SWITCH 64
AUTO-IDLE SWITCH 65
POWER MODE (ENGINE SPEED) SELECT SWITCHES (E-P CONTROL) 66
POWER BOOST SWITCH 67
WORK MODE SELECTION SWITCH 68
ATTACHMENT SELECTOR SWITCH -IF EQUIPPED 69
WORK MODE SELECTOR SWITCH 69
TRAVELING 70
OPERATING ON SOFT GTOUND 71
RAISE ONE TRACK USING BOOM AND ARM 71
AVOID TIPPING 72
OPERATING IN WATER OR MUD 72
OPERATING BACKHOE 73
GRADING OPERATION 73
AVOID ABUSIVE OPERATION 74
OPERATING TIPS 74
SELECT CORRECT TRACK SHOES 75
FACE SHOVEL OPERATION 75
TOWING MACHINE A SHORT DISTANCE 76
ELECTRONIC CONTROL SYSTEM BYPASS PROCEDURE 77
PUMP SWASH ANGLE SETTING PROCEDURE 78
CRANING -IF EQUIPPED 79
OPERATING HYDRAULIC BREAKER-IF EQUIPPED 80
REPLACING HYDRAULIC OIL AND FILTER ELEMENT 83
OPERATING HYDRAULIC CRUSHER-IF EQUIPPED 84
TRANSPORTING 86
TRANSPORTING BY ROAD 86
TRASPORTING THE MACHINE BY TRAILER 86
MAINTENANCE 89
CORRECT MAINTENANCE AND INSPECTION PROCEDURES 89
SERVICE YOUR MACHINE AT SPECIFIED INTERVALS 90
CHECK THE HOUR METER REGULARLY 90
USE CORRECT FUELS AND LUBRICANTS 90
PREPARE MACHINE FOR MAINTENANCE 91
OPEN ACCESS DOORS FOR SERVICE 91
OPEN HOOD FOR SERVICE 92
PERIODIC REPLACEMENT OF PARTS 92
MAINTENANCE GUIDE 94
A GREASING 96
FRONT JOINT PINS 97
SWING BEARING -EVERY 500 HOURS 99
SWING INTERNAL BEAR-EVERY 500 HOURS 100
B ENGINE OIL 101
ENGINE OIL LEVEL-CHECK DAILY 102
CHANGE ENGINE OIL -EVERY 500 HOURS 102
REPLACE ENGINE OIL MAIN AND BYPASS FILTER -EVERY 500 HOURS 102
C GEAR OIL 104
SWING REDUCTION GEAR 105
TRVEL REDUCTION GEAR 106
D HYDRAULIC SYSTEM 108
INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT 109
CHECK HYDRAULIC OIL LEVEL -DAILY 110
DRAIN HYDRAULIC TANK SUMP – EVERY 250 HOURS 111
CHANGE HYDRAULIC OIL -EVERY 2500 HOURS OR EVERY 1500 HOURS 112
REPLACE HYDRAULIC TANK OIL FILTER -EVERY 500 HOURS 114
REPLACE PILOT OIL FILTER -EVERY 1000 HOURS 115
SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS 116
E FUEL SYSTEM 118
DRAIN FUEL TANK SUMP-DAILY 119
CCHECK WATER SEPARATOR-EVERY 50 HOURS 119
REPLACE FUEL FILTER – EVERY 500 HOURS 120
CLEAN FEED PUMP STRAINER – EVERY 1000 HOURS 121
F AIR CLEANER 122
CLEAN THE AIR CLEANER OUTER ELEMENT – EVERY 250 HOURS OR WHEN THE RESTRICTION INDICATOR COMES OM 122
REPLACE THE AIR CLEANER OUTER AND INNER ELEMENTS-AFTER CLEANING SIX TIMES OR AFTER ONE YEAR 122
G COOLING SYSTEM 124
CHECK COOLANT LEVEL -DAILY 126
CHECK AND ADJUST FAN BELT TENSION -EVERY 100 HOURS (FIRST TIME AFTER 50 HOURS) 126
CHANGE COOLANT -TWICE A YEAR (IN SPRING AND AUTUMN) 127
CLEAN RADIATOR CORE -EVERY 500 HOURS 128
CLEAN OIL COOLER FRONT SCREEN – EVERY 500 HOURS 128
H ELECTRICAL SYSTEM 129
BATTERIES 129
REPLACE BATTERIES 131
CONNECTING BATTERIES 131
REPLACING FUSES 132
I MISCELLANEOUS 133
CHECK BUCKET TEETH-DAILY 134
CHANGE BUCKET 136
CONVERT BUCKET CONNECTION INTO FACE SHOVEL 137
ADJUST THE BUCKET LINKAGE 138
REMOVE THE TRAVEL LEVERS 139
CHECK AND REPLACE SEAT BELT CHECK-EVERY 8 HOURS, REPLACE-EVERY 3 YEARS 139
CHECK TRACK SAG – EVERY 50 HOURS 140
ADJUST TRACK SAG 140
LOOSEN THE TRACK 141
TIGHTEN THE TRACK 141
CHECK TIGHTENING TORQUE OF NUTS AND BOLTS – EVERY 250 HOURS (FIRST THE AFTER 50 HOURS) 142
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 150
STORAGE 151
STORING THE MACHINE 151
REMOVING THE MACHINE FROM STORAGE 151
ASSEMBLY OF FRONT-END ATTACHMENT 152
OPEN PACKAGE CAREFULLY 152
CHECK ITEMS AND QUANTITY 152
PREPARE THE FOLLOWING EQUIPMENT AND MATERIALS 153
STUDY HOW TO OPERATE THIS MACHINE 154
CLEAN ALL CONNECTING PROTIONS 154
MOUNT THE HOSES TO THE BASE MACHINE 155
MOUNT THE BOOM CYLINDER (R,L) 156
MOUNT THE BOOM 157
REMOVING THE AIR FROM THE BOOM CYLINDERS 158
CONNECT BOOM CYLINDER ROD-END 158
MOUNT THE ARM TO THE BOOM 159
INSTALL THE BUCKET CYLINDER HOSES 160
MOUNT THE BUCKET 161
INSTALL MISCELLANEOUS PARTS 162
TEST THE MACHINE 162
TROUBLESHOOTING 163
ENGINE 163
ELECTRICAL SYSTEM 167
MODE SELECTION 170
CONTROL LEVERS 171
HYDRAULIC SYSTEM 171
SPECIFICATIONS 175
SPECIFICATIONS 175
WORKING RANGES 176
SHOE TYPES AND APPLICATIONS(EX220-2) 177
SHOE TYPES AND APPLICATIONS(EX220LX-2) 178
BUCKET TYPES AND APPLICATIONS 179
MACHINE NUMBERS 180

S.V 04/24