Hitachi EX330LC-5 EX370-5 Forester Operator’s Manual EM1H7LL1 – PDF DOWNLOAD
FILE DETAILS:
Hitachi EX330LC-5 EX370-5 Forester Operator’s Manual EM1H7LL1 – PDF DOWNLOAD
- P/N: EM1H7LL1
- Language: English
- Division: Hitachi
- Product Lines: Foresters
- Publication Type: Operator’s Manuals
- Associated Models: EX330LC-5, EX370-5
- Series: EX-5 SERIES
- Serial: 022001-
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Hitachi EX330LC-5 EX370-5 Forester Operator’s Manual EM1H7LL1 – PDF DOWNLOAD
Contents 3
Safety 8
Recognize Safety Information 8
Understand Signal Words 8
Follow Safety Instructions 8
Avoid Injury From: Loading Machine On a Trailer, Fastening Machine to Trailer, Unloading Machine From Trailer Always Use Caution When Loading and Unloading Machines On a Trailer Always 9
Avoid Injury From Backover Accidents Before Moving Machine, be Sure All Persons are Clear of Area Always be Alert for Bystanders Moving into the Work Area Use Horn or Other Signal to W 10
Avoid Injury From Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result if You Attempt to Mo 11
Inspect Machine 11
Use Handholds and Steps 12
Use Seat Belt 12
Maintain Seat Belt 13
Move and Operate Machine Safely 13
Operate Only From Operator’s Seat 14
Secondary Exits 14
Operate Machine Safely 15
(Road Builder) Dig with Caution 15
Operate with Caution 16
Avoid Tipping 16
Avoid Power Lines 16
Drive Machine Safely 17
Beware of Exhaust Fumes 17
Park Machine Safely 17
Keep Riders Off Machine 18
Operate Attachment Safely 18
Keep the Operator Protective Structure (OPS) in Place 19
Handle Fluids Safely—Avoid Fires 19
Prepare for Emergencies 20
Handle Starting Fluid Safely 20
Clean Trash from Machine 20
Protect Against Flying Debris 21
Wear Protective Clothing 21
Protect Against Noise 21
Handle Chemical Products Safely 22
Warn Others of Service Work 22
Stay Clear of Moving Parts 23
Support Machine Properly 23
Service Cooling System Safely 23
Practice Safe Maintenance 24
Remove Paint Before Welding or Heating 25
Avoid Heating Near Pressurized Fluid Lines 25
Avoid High Pressure Fluids 26
Prevent Battery Explosions 26
Clean the Machine Regularly 27
Store Attachments Safely 27
Dispose of Waste Properly 28
Safety Signs 29
Safety Signs 29
Operator’s Station 39
Pedals, Levers, and Panels 39
Control Lever Switches 40
Live Heel Grapple 40
Butt N Top Grapple/Valve in Head 40
Road Builder 41
Left Console Panel 42
Right Console Panel 43
Right Front Panel 43
Monitor Panel 44
Engine Coolant Temperature Gauge 44
Warm Up Indicator 44
Fuel Gauge 45
HP (High Power) Mode Indicator 45
E (Economy) Mode Indicator 45
Auto Idle Indicator 45
Preheat Indicator 46
Hydraulic Oil Level Indicator 47
Fuel Level Indicator 48
Air Filter Restriction Indicator 48
Engine Coolant Temperature Indicator 48
Charge Air Temperature Indicator 49
Engine Oil Pressure Indicator 49
Alternator Voltage Indicator 49
Engine Oil Level Indicator 50
Coolant Level Indicator 50
Switch Panel 50
Buzzer and Buzzer Stop Switch 51
Wiper Switch 51
Washer Switch 52
Operating Lights Switch 52
Cab Lights 53
Key Switch 53
Engine RPM Dial 54
Power Boost Switch 54
Horn 55
Hour Meter 55
Rear Entry Cab Heater and Air Conditioner 56
Forestry and Road Builder Cab Heater and Air Conditioner 57
Forestry and Road Builder Cab Heater and Air Conditioner Control Panel Switches 58
Forestry and Road Builder Cab Heater Operation 59
Forestry Cab Air Conditioner Operation 60
Forestry Cab Defroster Operation 60
Defroster Fan—If Equipped 61
Rear Entry Cab AM/FM Radio and Cassette 61
Side Entry Cabs AM/FM Radio 62
Operating the AM/FM Radio 62
Setting the Clock 63
Rear Entry Cab Door Handles 63
Forestry Cab Door Handles 64
Forestry Cab Door Release Lever 64
Road Builder Cab Door Handles 65
Opening Window 66
Secondary Exit 67
Adjusting the Seat 68
Adjusting the Armrest 68
Seat Belt 69
Fire Extinguisher 70
Operator’s Manual Compartment 71
Pre Start Inspection 72
Inspect Machine Daily Before Starting 72
Operating the Engine 73
Check Instruments Before Starting 73
Level Check 73
Starting the Engine 74
Starting in Cold Weather 74
Using Booster Batteries—24 Volt System 75
Check Instruments After Starting 76
Warming the Machine 76
Cold Weather Warm Up—Live Heel Grapple Machines 77
Stopping the Engine 78
Driving the Machine 79
Steering the Machine Using Pedals 79
Steering the Machine Using Levers 81
Removing Propel Levers 82
Propel Speed Switch 83
Travel Alarm and Travel Alarm Cancel Switch 83
Parking the Machine 84
Parking Machine During Freezing Weather 85
Lock All Compartments 85
Operating the Machine 87
Control Levers 87
Live Heel Grapple 87
Butt N Top Grapple/Valve In Head 89
Road Builder 91
Control Lever Pattern Conversion—Machine Equipped with Excavator Front 93
Control Lever Pattern Conversion—Machine Equipped with Logger Front 95
Pilot Control Shut Off Lever 96
Auto Idle Switch 97
Workmode Selection Switch 98
Power Boost Switch 99
E (Economy) Mode 100
H/P (High Power) Mode 101
Standard Mode 101
Hydraulic Oil Tank Pressure Dump (Optional) 102
Operating Tips 102
Driving Machine 103
Driving on Slopes 103
Driving Down a Slope 104
Driving Up a Slope 104
Driving Up a Steep or Slippery Slope 105
Boom on Uphill End of Machine 105
Boom on Downhill End of Machine 105
Moving Road Builder Off an Embankment 106
Leveling Machine 107
Road Builder 107
Using Bucket 107
Planning Spoil Piles 109
Trenching 109
Backfilling 110
Operating in Water and Mud 111
Clean Track Frame Area 111
Lifting 112
Lower Boom With Engine Stopped 114
Transporting 117
EX330LC 5 Log Loader B N T Grapple 117
3100 mm Track Width, Rear Entry Cab 117
EX330LC 5 Log Loader Live Heel Grapple 119
2921 mm Track Width, Forestry Cab 119
EX370 5 Log Loader Live Heel Grapple 121
3100 mm Track Width, Rear Entry Cab 121
EX370 5 Road Builder 123
2692 mm Track Width 123
Loading Machine on a Trailer 125
Cab Tilting Procedure 126
Fasten Machine to Trailer 127
Towing Machine 127
Lifting the Machine 128
Fuels and Lubricants 129
Diesel Fuel 129
Lubricity Of Diesel Fuels 129
Low Sulfur Diesel Fuel Conditioner 130
Diesel Fuel Storage 130
Fuel Tank 131
Do Not Use Galvanized Containers 131
Diesel Engine Oil 132
Hydraulic Oil 133
Cab and Riser Tilt Power Pack Oil 133
Swing Gearbox, Propel Gearbox and Pump Gearbox Oils 134
Track Roller, Front Idler, and Carrier Roller Oil 135
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 135
Oil Filters 136
Lubricant Storage 136
Alternative and Synthetic Lubricants 136
Mixing of Lubricants 137
Periodic Maintenance 138
Service Your Machine at Specified Intervals 138
Check the Hour Meter Regularly 138
Use Correct Fuels and Lubricants 139
Prepare Machine for Maintenance 139
Open Access Doors for Service 140
Open Hood for Service 143
Correct Maintenance and Inspection Procedures 144
Maintenance and Repair Record Keeping System 145
Maintenance—As Required 147
Clean Fuel Tank Inlet Screen 147
Drain Fuel Tank Sump 148
Clean Radiator, Oil Cooler, and Air Conditioner Condenser 149
Drain Water Separator—2 Places 149
Clean Air Cleaner Dust Unloader Valve 150
Check Track Sag 151
Adjust Track Sag 152
Check Windshield Washer Fluid Level 153
Check Hydraulic Oil Level in Cab Tilt Power Pack 153
Maintenance—Every 10 Hours or Daily 155
Check Engine Oil Level 155
Check Recovery Tank Coolant Level 156
Check Hydraulic Oil Level 157
Oil Transfer from Reserve Hydraulic Oil Tank (Optional) 159
Grease Working Tools/Attachments—As Equipped 160
Maintenance—Every 50 Hours 161
Road Builder 161
Grease Bucket Pivots 161
Road Builder/Combo 162
Grease Boom Lubrication Manifold 162
Grease Boom and Arm Pins and Bushings 163
Maintenance—Every 250 Hours 167
Check Swing Gearbox Oil Level 167
Drain Hydraulic Tank Sump 167
Check Pump Drive Gearbox Oil Level 168
Change Engine Oil and Replace Filter 169
Check Surge Tank Coolant Level 171
Check Battery Electrolyte Level and Terminals 172
Check Propel Gearbox Oil Level 174
Clean Dusty Primary Element 175
Inspect Element 176
Maintenance—Every 500 Hours 177
Grease Swing Bearing 177
Grease Swing Bearing Gear 178
Replace Pneumatic System Air Compressor Filter 179
Replace Final Fuel Filter 179
Replace Primary Fuel Filter (Water Separator) 180
Replace Hydraulic Oil Filter 181
Maintenance—Every 1000 Hours 183
Change Swing Gearbox Oil 183
Change Pilot Control Oil Filter 183
Change Pump Drive Gearbox Oil 185
Change Air Cleaner Elements 185
Check and Adjust Fan Belt Tension 186
Replace Air Cleaner Dust Valve 187
Clean Feed Pump Strainer 187
Maintenance—Every 2000 Hours 188
Change Propel Gearbox Oil 188
Change Hydraulic Oil 189
Drain and Fill Cooling System 192
Maintenance 194
Do Not Service Injection Nozzles 194
Do Not Adjust Injection Pump 194
Bleeding the Fuel System 195
Precautions for Alternator and Regulator 196
Service Batteries Carefully 197
Checking Electrolyte Specific Gravity 199
Using Battery Charger 200
Replacing Batteries 200
Removing Batteries 201
Welding on Machine 201
Check and Clean Windshield Regularly 202
Adding 12 Volt Accessories 203
Replace Fuses 204
Rear Entry Cab 204
Forestry and Road Builder Cab 208
Fuse (Blade Type) Color Codes 211
Checking Travel Alarm System 211
Do Not Service Control Valves, Cylinders, Pumps or Motors 212
Track Sag General Information 212
Hardware Torque Specifications 213
Check Track Shoe Torque 213
Unified Inch Bolt and Cap Screw Torque Values 214
Metric Bolt and Cap Screw Torque Values 215
Additional Metric Cap Screw Torque Values 216
Check Oil Lines and Fittings 218
Service Recommendations for O Ring Boss Fittings 219
Service Recommendations for Flat Face O Ring Seal Fittings 221
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 222
Service Recommendations For Flared Connections—Straight or Tapered Threads 223
Service Recommendations For Inch Series Four Bolt Flange Fittings 224
Service Recommendations for Metric Series Four Bolt Flange Fitting 225
Operational Checkout 226
Operational Checkout 226
Operator Station Checks—Key Switch On, Engine Off 226
Operator Station Checks—Engine On 228
Hydraulic System Checks 232
Undercarriage Checks 238
Accessories Checks 240
Air Conditioning Checks 242
Seat, Doors, Windows, Latches, and Locks Checks 244
Coolant Checks 249
Troubleshooting 252
Using Troubleshooting Charts 252
Engine 253
Electrical System 260
Front Attachments Electrical Controls (B N T Grapple, Live Heel Grapple, Thumb) 265
Hydraulic System 266
Storage 271
Prepare Machine for Storage 271
Monthly Storage Procedure 273
Machine Numbers 276
Record Product Identification Number (PIN) 276
Record Engine Serial Number 276
Record Propel Motor Serial Numbers 276
Record Swing Motor Serial Number 276
Record Hydraulic Pump Serial Numbers 277
Specifications 279
EX330LC 5 Log Loader With Logger Front Live Heel Grapple With 2921 mm (9 Ft 7 In ) Track Gauge and Forestry Cab 279
Specifications 279
EX330LC 5 Log Loader With Logger Front B N T Grapple With 3100 mm (10 Ft 2 In ) Track Gauge, Rear Entry Cab and Heavy Duty Belly Pan 281
Specifications 281
EX370 5 Log Loader With Logger Front Live Heel Grapple With 3100 mm (10 Ft 2 In ) Track Gauge and Rear Entry Cab 283
Specifications 283
EX370 5 Road Builder With 2692 mm (8 Ft 10 In ) Track Gauge 285
Specifications 285
EX330LC 5 Log Loader Excavator Combo Front with Boom Cylinder Lift Adapter Live Heel Grapple, 4 M (13 Ft 1 In ) Arm and 2692 mm (8 Ft 10 In ) Track Gauge 287
Working Ranges 287
EX330LC 5 Log Loader Excavator Combo Front with Boom Cylinder Lift Adapater Live Heel Grapple, 3 2 M (10 Ft 6 In ) Arm and 2692 mm (8 Ft 10 In ) Track 288
Working Ranges 288
EX330LC 5 Log Loader Live Heel Grapple with Rear Entry Cab 289
Working Ranges 289
EX330LC 5 Log Loader Logger Front B N T Grapple 290
Working Ranges 290
EX370 5 Log Loader Excavator Combo Front with Boom Cylinder Lift Adapter Live Heel Grapple, 4 m (13 Ft 1 In ) Arm and 2692 mm (8 Ft 10 In ) Track Gauge with Forestry Cab 291
Working Ranges 291
EX370 5 Log Loader Excavator Combo Front with Boom Cylinder Lift Adapter Live Heel Grapple, 32 m (10 Ft 6 In ) Arm and 2692 mm (8 Ft 10 In ) Track Gauge with Forestry Cab 292
Working Ranges 292
EX370 5 Log Loader Logger Front Live Heel Grapple 293
Working Ranges 293
EX330LC 5 Road Builder 295
Working Ranges 295
EX370 5 Road Builder 297
Working Ranges 297
Engine Specifications 298
EX330LC 5 and EX370 5 298
EX330LC 5 and EX370 5 299
Drain and Refill Capacities 299
EX330LC 5 Forester Live Heel Grapple with 2921 mm (9 Ft 7 In ) Track Gauge and Rear Entry or Forestry Cab 300
Lift Capacity 300
EX330LC 5 Forester Live Heel Grapple With 3100 mm (10 Ft 2 In Track Gauge and Rear Entry or Forestry Cab 301
Lift Capacity 301
EX330LC 5 Forester Butt N Top Grapple With 2921 mm (9 Ft 7 In ) Track Gauge and Forestry Cab 302
Lift Capacity 302
EX330LC 5 Butt N Top Grapple With 3100 mm (10 Ft 2 In ) Track Gauge and Rear Entry or Forestry Cab 303
Lift Capacity 303
EX330LC 5 Forester Road Builder With 2692 mm (8 Ft 10 In ) Track Gauge, 1179 kg (2,600 lb) Bucket 304
Lift Capacity 304
EX370 5 Forester Live Heel Grapple With 3100 mm (10 Ft 2 In ) Track Gauge and Rear Entry or Forestry Cab 305
Lift Capacity 305
EX370 5 Forester Butt N Top Grapple With 3100 mm (10 Ft 2 In ) Track Gauge and Rear Entry or Forestry Cab 306
Lift Capacity 306
EX370 5 Forester Road Builder With 2591 mm (8 Ft 10 In ) Track Gauge, 1179 kg (2,600 lb) Bucket 307
Lift Capacity 307
Crime Prevention Tips 308
Help Prevent Crime 308
Park Indoors Out of Sight 308
When Parking Outdoors 308
Reduce Vandalism 309
Report Thefts Immediately 309
Checklists 318
Maintenance and Repair Record Keeping System 318
S.V 04/24
