Hitachi EX3600-5 Excavator Technical Assembly Procedure Manual (KO-248-00) – PDF Download

Description

Hitachi EX3600-5 Excavator Technical Assembly Procedure Manual (KO-248-00)

File Details:

Hitachi EX3600-5 Excavator Technical Assembly Procedure Manual (KO-248-00)

• Manual Language:English
• Pages: 297
• Size: 16.1 MB
• Downloadable:Yes
• Format:PDF

HITACHI EX3600-5 EXCAVATOR TECHNICAL ASSEMBLY PROCEDURE MANUAL (KO-248-00) – PDF DOWNLOAD:

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Description:

Hitachi EX3600-5 Excavator Technical Assembly Procedure Manual (KO-248-00)

• Assembly work is the final touch that gives the machine life. The quality of a machine’s assembly affects its operative performance and service life.
• Because a machine’s value is determined by the quality of its assembly, those who do this work are required to have sufficient know-how regarding assembly.
• This manual contains basic assembly know-how such as methods and useful hints for assembling the EX3600-5 Hydraulic Excavator. Please read this manual carefully before you engage in assembly, and keep it for reference purposes while you are doing the work.
• This manual is a compilation of the following concerns:
  1) Safety: Hints and information for safe work are provided, such as the weight of the parts, their lifting points for hoisting with wire ropes, and handling procedures. Work safety is attained through use of this manual.
  2) Quality: Procedures and hints are described for correct machine assembly. They include part numbers, and tightening torque values for bolts. Correct assembly is essential to provide the machine with a long service life at maximum performance levels.
  3) Efficiency: Tool jigs and facilities necessary to do the work, and the preparation needed for each work stage are introduced to assure the speedy and effective completion of assembly.

Table of Contents:

Hitachi EX3600-5 Excavator Technical Assembly Procedure Manual (KO-248-00)

COVER......................................................................  1
CONTENTS...................................................................  3
	1. Precautions.........................................................  6
		1-1. Safety precautions for servicemen.............................  6
		1-2. How to use a power wrench..................................... 22
		1-3. Work precautions.............................................. 25
	2. Workers plan........................................................ 30
		2-1. Transportation of Loader Front................................ 32
	2'. Workers plan....................................................... 31
		2-1'. Transportation of Backhoe Front.............................. 33
	3. Parts check......................................................... 41
		3-1. Check......................................................... 41
	4. Preparations (loader front)......................................... 43
	4'. Preparations (backhoe front)....................................... 46
	5. Machines, apparatus, tools, and materials necessary for assembly.... 48
	ASSEMBLY OF UNDERCARRIAGE.............................................. 58
		6. Assembly of undercarriage....................................... 59
			6-1. Preparation............................................... 59
			6-2. Connection of track frame and side frames................. 60
			6-3. Connection of travel motor piping and adjuster piping..... 71
			6-4. Assembly of motor covers and step......................... 74
	ASSEMBLY OF SUPERSTRUCTURE............................................. 77
		7. Connection of undercarriage and superstructure.................. 78
			7-1. Preparations before connection............................ 78
			7-2. Preparation of undercarriage.............................. 84
			7-3. Preparation of main frame................................. 85
			7-4. Connection of undercarriage and main frame assembly....... 87
			7-5. Connection of piping to center joint...................... 96
			7-6. Assembly of bed (left).................................... 97
			7-7. Assembly of bed (right)...................................101
			7-8. Installation of bed (right)...............................105
			7-9. Installation of bed (left)................................107
			7-10. Assembly of engine unit..................................113
			7-11. Mounting the counterweight...............................124
			7-12. Connecting the various sections..........................130
				1. Connecting hydraulic piping/coolant lines/fuel lines....130
				2. Connecting electrical wiring............................150
			7-13. Checking the stop valves.................................161
			7-14. Final check of superstructure............................165
			7-15. Releasing air from main pumps............................172
			7-16. Trial operation of superstructure........................173
	MOUNTING PROCEDURE FOR LOADER FRONT-END ATTACHMENT.....................176
		8. Mounting procedure for loader front-end attachment..............177
			8-1. Preparation...............................................177
			8-2. Mounting the loader boom..................................189
			8-3. Installation of bucket cylinders..........................201
			8-4. Mounting the arm..........................................209
			8-5. Mounting the bucket.......................................220
			8-6. Releasing air from the cylinders & main pumps.............230
			8-7. Adjustment of track link tension..........................233
			8-8. Final trial operation check...............................235
	MOUNTING PROCEDURE FOR BACKHOE FRONT-END ATTACHMENT....................237
		8'. Mounting procedure for backhoe front-end attachment............238
			8'-1. Preparation..............................................238
			8'-2. Mounting of boom.........................................245
			8'-3. Installation of arm......................................258
			8'-4. Mounting of bucket.......................................270
			8'-5. Releasing air from the cylinders & main pumps............277
			8'-6. Adjustment of track link tension.........................280
			8'-7. Final trial operation check..............................282
	CHECKS & PERFORMANCE STANDARDS.........................................284
		9. Checks after completing the assembly............................285
		10. Checking machine performance...................................288
BACK COVER.................................................................297

Please Note:

⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]