Hitachi EX5500-5 Excavator Assembly Procedure Manual (KO-288-00) – PDF Download

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Hitachi EX5500-5 Excavator Assembly Procedure Manual (KO-288-00)

File Details:

Hitachi EX5500-5 Excavator Assembly Procedure Manual (KO-288-00)

• Manual Language:English
• Pages:367
• Size: 16.7 MB
• Downloadable:Yes
• Format:PDF

HITACHI EX5500-5 EXCAVATOR ASSEMBLY PROCEDURE MANUAL (KO-288-00) – PDF DOWNLOAD:

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Description:

Hitachi EX5500-5 Excavator Assembly Procedure Manual (KO-288-00)

• Assembly work is the final touch that gives the machine life. The quality of a machine’s assembly affects its operative performance and service life of the machine.
• Because a machine’s value is determined by its assembly, those who do this work are required to have sufficient know-how about assembly.
• This manual basically contains assembly know-how such as methods and useful hints for assembling the EX5500-5 Hydraulic Excavator. Please read this manual carefully and try to keep it for reference before you engage in assembly or while you work.
• This manual is a practical compilation of the following three viewpoints: “the improvement of work safety”, “the improvement of efficiency” and “the enhancement of product quality.”
  1) Safety: Some hints and information for safe work are provided, such as the weight of the parts, their lifting points when raised with wire ropes and their handling procedures. Work safety is attained with this manual.
  2) Quality: Procedures and hints are described for correct machine assembly. They include the part numbers, tightening torque values of bolts, etc. Correct assembly is essential to provide the machine with a longer service life at maximum performance.
  3) Efficiency: Tool jigs, the facilities necessary to do the work and the preparation needed for each work stage are introduced to assure speedy and effective completion.

Table Of Contents:

Hitachi EX5500-5 Excavator Assembly Procedure Manual (KO-288-00)

COVER......................................................................  1
Foreword...................................................................  2
CONTENTS...................................................................  3
	1. Precautions.........................................................  6
		1-1. Safety precautions for servicemen.............................  6
		1-2. How to use a power wrench..................................... 22
		1-3. Work precautions.............................................. 25
	2. Workers plan........................................................ 35
		2-1. Transportation of Loader Front................................ 37
	2'. Workers plan....................................................... 36
		2-1'. Transportation of Backhoe Front.............................. 38
	3. Parts check......................................................... 46
		3-1. Check......................................................... 46
	4. Preparations (loader front)......................................... 47
	4'. Preparations (backhoe front)....................................... 50
	5. Machines, apparatus, tools, and materials necessary for assembly.... 52
	ASSEMBLY OF UNDERCARRIAGE.............................................. 64
		6. Assembly of undercarriage....................................... 65
			6-1. Preparation............................................... 65
			6-2. Connection of track frame and side frames................. 68
			6-3. Connection of travel motor piping and adjuster piping..... 95
			6-4. Assembly of motor guard (Backhoe Fronts only)............. 98
			6-5. Assembly of motor covers and steps........................100
	ASSEMBLY OF SUPERSTRUCTURE.............................................105
		7. Connection of undercarriage and superstructure..................106
			7-1. Preparations before connection............................106
			7-2. Preparation of undercarriage..............................111
			7-3. Preparation of main frame.................................112
			7-4. Connection of undercarriage and main frame assembly.......114
			7-5. Connection of piping to center joint......................123
			7-6. Assembly of control valve unit............................124
			7-7. Assembly of oil tank......................................127
			7-8. Assembly of fuel tank.....................................130
			7-9. Assembly of engine unit (left)............................133
			7-10. Assembly of engine unit (right)..........................144
			7-11. Installation of engine unit (right)......................150
			7-12. Installation of engine unit (left).......................152
			7-13. Mounting the counterweights..............................162
			7-14. Connecting the various sections..........................170
			7-15. Checking the stop valves.................................214
			7-16. Final check of superstructure............................218
			7-17. Releasing air from main pumps............................224
			7-18. Trial operation of superstructure........................225
	MOUNTING PROCEDURES FOR LOADER FRONT-END ATTACHMENT....................228
		8. Mounting procedure for loader front-end attachment..............229
			8-1. Preparation...............................................229
			8-2. Mounting the loader boom..................................252
			8-3. Installation of bucket cylinders..........................264
			8-4. Mounting the arm..........................................269
			8-5. Mounting the bucket.......................................283
			8-6. Adjustment of track link tension..........................297
			8-7. Final trial operation check...............................299
	MOUNTING PROCEDURE FOR BACKHOE FRONT-END ATTACHMENT....................301
		8'. Mounting procedure for backhoe front-end attachment............302
			8'-1. Preparation..............................................302
			8'-2. Mounting of boom.........................................313
			8'-3. Mounting of arm..........................................326
			8'-4. Mounting of bucket.......................................340
			8'-5. Adjustment of track link tension.........................349
			8'-6. Final trial operation check..............................351
	CHECKS & PERFORMANCE STANDARDS.........................................354
		9. Checks after completing the assembly............................355
		10. Checking machine performance...................................358
EX5500-5 Assembly Process Chart LOADER FRONT...............................  4
EX5500-5 Assembly Process Chart BACKHOE FRONT..............................  5
BACK COVER.................................................................367

Please Note:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]