Hitachi EX5600-7 Hydraulic Excavator FCO Cummins engine Workshop Manual PN:WKGA90 PDF

Description

Hitachi EX5600-7 Hydraulic Excavator FCO Cummins engine Workshop Manual PN:WKGA90  – PDF DOWNLOAD

FILE DETAILS:

Hitachi EX5600-7 Hydraulic Excavator FCO Cummins engine Workshop Manual PN:WKGA90  – PDF DOWNLOAD

Language :English
Pages :1257
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPRION:

Hitachi EX5600-7 Hydraulic Excavator FCO Cummins engine Workshop Manual PN:WKGA90  – PDF DOWNLOAD

Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle) : Vol. No.TOKGA90-EN
Technical Manual (Troubleshooting) : Vol. No.TTKGA90-EN
Workshop Manual : Vol. No.WKGA90

• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine. The machine specification and description according to destination may be explained on this manual.
• Be sure to thoroughly read this manual for correct product information and service procedures
•  If you have any questions or comments, at if you found any errors regarding the contents of this manual, please contact using “Service Manual Revision Request Form” at the end of this manual.

Manual Composition

This manual consists the Technical Manual, the Workshop Manual and the Engine Manual.

• Information included in the Technical Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.
• Information included in the Engine Manual: Technical information needed for redelivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assemble / disassemble procedures.

TABLE OF CONTENTS:

Hitachi EX5600-7 Hydraulic Excavator FCO Cummins engine Workshop Manual PN:WKGA90  – PDF DOWNLOAD

Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle) : Vol. No.TOKGA90-EN
Technical Manual (Troubleshooting) : Vol. No.TTKGA90-EN
Workshop Manual : Vol. No.WKGA90

SECTION 5 TROUBLESHOOTING 768
Group 1 Diagnosing Procedure 770
Introduction 770
Diagnosis Procedure 771
Electrical System Inspection 774
Precautions for Inspection and Maintenance 775
Instructions for Disconnecting Connectors 777
Fuse Inspection 779
Slow Blow Fuse Inspection 788
Battery Voltage Check 790
Alternator Check 791
Continuity Check 792
Voltage and Current Measurement 793
Check by False Signal 803
Test Wire Harness 804
Group 2 Monitor 806
Outline 806
Warning Indicator (Engine related) 812
Warning Indicator (Except Engine related) 814
Operating Procedures of Service Menu 816
Current Alarms Faults List 818
System Check 819
Automatic Snapshot 820
Monitor and manual snapshot 822
Life 843
Controller Information 844
Log Data History 845
Maintenance History 846
Various Setup 847
Language Setup 850
How To Display Setting Menu 2 851
Setting Menu 2 853
Autolube Check 854
IO Monitor 855
Initialization of Automatic snapshot Data 856
Electric Lever Adjustment Menu 857
Pump Adjustment Menu 866
Communication Terminal Information 872
Incline Angle Adjustment 873
Various Setup 874
Group 3 Cross Reference Table 882
Electrical Circuit Diagram (1/18) (Cab) 882
Electrical Circuit Diagram (2/18) (Control Box 1) 884
Electrical Circuit Diagram (3/18) (Control Box 2) 886
Electrical Circuit Diagram (4/18) (Control Box 3) 888
Electrical Circuit Diagram (5/18) (Frame 1) 889
Electrical Circuit Diagram (8/18) (Frame 4) 892
Electrical Circuit Diagram (9/18) (Frame 5) 894
Electrical Circuit Diagram (10/18) (Frame 6) 896
Electrical Circuit Diagram (11/18) (Frame 7) 897
Electrical Circuit Diagram (12/18) (Frame 8) 898
Electrical Circuit Diagram (13/18) (Frame 9) 900
Electrical Circuit Diagram (14/18) (Frame 10) 901
Electrical Circuit Diagram (15/18) (Frame 11) 902
Electrical Circuit Diagram (16/18) (Frame 12) 904
Electrical Circuit Diagram (17/18) (Frame 13) 905
Electrical Circuit Diagram (18/18) (Frame 14) 906
Hydraulic Circuit Diagram (Loading Shovel) 907
Hydraulic Circuit Diagram (Backhoe) 911
Group 4 Component Layout 916
Main Component (Overview) 916
Main Component (Loading Shovel) 917
Main Component (Backhoe) 918
Electrical System (Left Frame) 919
Electrical System (Around Cab Bed) 920
Electrical System (In Cab) 921
Electrical System (Isolation Switch Box) 924
Electrical System (Relay Box) 925
Electrical System (Electrical Equipment Box) 926
Electrical System (Relay Layout of Electrical Equipment Box) 927
Electrical System (LED Layout of Contamination Sensor Amplifier) 928
Electrical System (Monitoring Controller Box) 929
Electrical System (Left Pump Compartment Controller Box) 930
Electrical System (Right Frame) 931
Electrical System (Right Pump Compartment Controller Box) 932
Electrical System (Center Frame) 933
Electrical System (Angle Sensor) (Loading Shovel) 934
Electrical System (Angle Sensor) (Backhoe) 935
Left Engine 936
Left Air Cleaner 937
Around Left Radiator 938
Around Left Pump 940
Left 4-Unit Pump 943
Left Pilot Panel 944
EDQR Valve 945
Folding Stairway 946
Right Engine 949
Right Air Cleaner 950
Around Right Radiator 951
Around Right Pump 953
Right 4-Unit Pump 956
Around Oil Cooler 957
Auto-Lubrication Device 958
Control Valve 959
Center Pilot Panel (Loading Shovel) 963
Center Pilot Panel (Backhoe) 964
Hydraulic Oil Tank 965
Fuel Tank 966
Fast-Filling System 967
Fast-Filling Panel 968
Swing Device 969
Center Joint 970
Travel Device 971
Undercarriage 972
Group 5 Troubleshooting for Each Code 974
Troubleshooting Procedure for Each Code 974
How To Read Fault Code List (Appendix) 978
Group 7 Air Conditioner 984
Troubleshooting 984
Functions of Main Parts 991
Diagnosis Procedure (Air Conditioner Controller) 996
Air Conditioner Controller Fault Code List 997
Air Conditioner Controller Fault Codes E11 to E22 998
Air Conditioner Controller Fault Codes E43 to E51 999
Faulty cooling1001
Faulty Heating1010
Check Refrigerant Quantity Through Sight Glass1017
Work When Replacing Components of Air Conditioner1018
Recover Refrigerant1019
Refill Compressor Oil1020
Charge Air Conditioner with Refrigerant1021
Group 8 e-Service1030
Outline1030
List of Operation Data1031
Communication System1032
SERVICE MANUAL REVISION REQUEST FORM1036
The Attached Diagram List1037
ELECTRICAL CIRCUIT DIAGRAM (1/18)1139
ELECTRICAL CIRCUIT DIAGRAM (2/18)1140
ELECTRICAL CIRCUIT DIAGRAM (3/18)1141
ELECTRICAL CIRCUIT DIAGRAM (4/18)1142
ELECTRICAL CIRCUIT DIAGRAM (5/18)1143
ELECTRICAL CIRCUIT DIAGRAM (6/18)1144
ELECTRICAL CIRCUIT DIAGRAM (7/18)1145
ELECTRICAL CIRCUIT DIAGRAM (8/18)1146
ELECTRICAL CIRCUIT DIAGRAM (9/18)1147
ELECTRICAL CIRCUIT DIAGRAM (10/18)1148
ELECTRICAL CIRCUIT DIAGRAM (11/18)1149
ELECTRICAL CIRCUIT DIAGRAM (12/18)1150
ELECTRICAL CIRCUIT DIAGRAM (13/18)1151
ELECTRICAL CIRCUIT DIAGRAM (14/18)1152
ELECTRICAL CIRCUIT DIAGRAM (15/18)1153
ELECTRICAL CIRCUIT DIAGRAM (16/18)1154
ELECTRICAL CIRCUIT DIAGRAM (17/18)1155
ELECTRICAL CIRCUIT DIAGRAM (18/18)1156
HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)1157
HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)1158
Fault Codes of HCM Controllers1159
Fault Codes of Cummins Controllers1237
icon List1257

S.M 31/1/25